Dell 5130cn User manual
Dell 5130cn Finisher
Service Manual
10 Jun 2009
Information in this document is subject to change without notice.
2010 Dell Inc. All rights reserved.
Reproduction in any manner whatsoever without the written permission of Dell Inc.is strictly forbidden.
Trademarks used in this text: Dell and the DELL logo are trademarks of Dell Inc.
Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and
names of their products. Dell Inc. disclaims any proprietary interest in trademarks and trade names other than
its own.
Version record
Refer to the portion indicated by change bar in each section.
Also refer to the reasons in table below.
Version Issue date Note
1st March 31, 2009 1st issued
2nd June 10, 2009
2nd issued
Introduction
-The illustration was reviewed by the externals
change.
-The illustration was changed or added.
Chapter 3:RRP
-The procedure of the RRP was reviewed
according to the specification change.
Chapter 4:Plug/Jack Connector Locations
-The illustration was changed.
Chapter 6:Principles of Operation
-The illustration was reviewed by the externals
change.
-"3.3.2.3 Sheet/Envelope Select Lever" was
added.
Chapter 8:Printer Specifications
-The printer specification was reviewed
according to the specification change.
Finisher Service Manual
Version 3 2009.07.03
1. About this manual............................................................................................................. ii
2. Marks giving caution.........................................................................................................ii
3. Related documents........................................................................................................... ii
4. Safety ...............................................................................................................................iii
4.1 Power source ......................................................................................................................................... iii
4.2 Driving units ...........................................................................................................................................iv
4.3 Warning/caution labels............................................................................................................................v
Unpacking the Finisher........................................................................................................ vi
Introduction CONTENTS
Cautions................................................................................................................................ i
i
Finisher Service Manual
Version 1 2009.03.31
Cautions
Operation contents of this document may be subject to modification without notice.
This document is protected by copyright. Do not photocopy or duplicate any part of this document in
Dell Inc. will not assume responsibility for accidental or incidental damages resulting from technical
or editorial errors or omissions in this manual, the issue of this manual, the execution of descriptions
in this manual, or the use of this manual.
any form without written permission from Dell Inc.
ii
Finisher Service Manual
Version 1 2009.03.31
1. About this manual
2. Marks giving caution
Maintenance operations requiring special cautions or additional information regarding descriptions in
this manual are presented as "Warning," "Caution," or "Note," depending on their nature.
If instructions are not observed, death or serious injury may result.
If instructions are not observed, injuries to workers or physical damage to assets
(including this finisher) may result.
Essentials for procedures, steps, rules, and others.
Reference Incidental information to descriptions.
3. Related documents
-Instruction manuals (standard manuals)
Describe the operation and handling of this finisher.
-Performance specifications
Describe in detail various specifications of this finisher.
(In the event of a discrepancy between this manual and the performance specifications, the
performance specifications take precedence.)
-Spare parts list
Information on maintenance parts (spare parts) for this finisher.
This manual is a standard service manual of
Dell Inc.
containing information
required for maintenance
of this finisher.
iii
Finisher Service Manual
Version 2 2009.06.10
4. Safety
To prevent possible accidents during maintenance operation, you should observe strictly the "Warning"
and "Caution" information in this manual.
Avoid dangerous operations and operations out of the scope of this manual.
Various processes not covered by this manual may be required in actual operations, and should be
performed carefully, always giving attention to safety.
4.1 Power source
Keep the power plug disconnected during the maintenance operation to prevent electric shock, burns
and other damages.
If the power supply should be kept connected to measure voltage or for other similar reasons, take
sufficient care to prevent electric shock, by following the procedures in this manual.
While the printer is on, never touch live parts if not required.
Power is supplied to the power switch / inlet even while the printer is off. Never
touch its live components.
Do not touch live parts unless otherwise specified.
Tbt00502KB
iv
Finisher Service Manual
Version 1 2009.03.31
4.2 Driving units
When servicing gears or other driving units, be sure to turn off the power switch and unplug the power
cord. Drive them manually when required.
Do not do the print work removing the cover of the finisher to confirm the operation
of driving part.
v
Finisher Service Manual
Version 3 2009.07.03
4.3 Warning/caution labels
Warning labels and caution labels are attached to this finisher to prevent accidents Check those labels
for their peeling or stains when servicing the finisher.
Tbt00503KC
vi
Finisher Service Manual
Version 2 2009.06.10
Unpacking the Finisher
The finisher must be carried horizontally with three or more persons.
Take extreme care to avoid personal injuries.
Check visually the finisher for evidence of any damages.
Peel all tapes off the finisher.
Tbt00504KA
vii
Finisher Service Manual
Version 2 2009.06.10
Tbt00505K
A
viii
Finisher Service Manual
Version 3 2009.07.03
Chapter 3 Removal and Replacement Procedures ........................................................3 - 1
Chapter 4 Plug/Jack(P/J) Connector Locations..............................................................4 - 1
Chapter 6 Principles of Operation ..................................................................................6 - 1
Chapter 7 Wiring Diagrams and Signal Information .......................................................7 - 1
Chapter 8 Printer Specifications.....................................................................................8 - 1
(Dell 5130cn Service Manual)
Chapter 1 Troubleshooting ......................................................... 1 - 1
Chapter 2 Operation of Diagnostic .............................................2 - 1 (Dell 5130cn Service Manual)
Chapter 5 Parts List....................................................................5 - 1 (Dell 5130cn Service Manual)
TABLE OF CONTENTS
Chapter 3 Removal and Replacement Procedures (RRPs)
Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS
Finisher Service Manual
Version 3 2009.07.03
1. Removal and Replacement Procedures (RRPs) .........................................................3 - 1
1.1 Before Starting Service Procedure ................................................................................................... 3 - 1
1.2 General Notes................................................................................................................................... 3 - 2
Removal Flows................................................................................................................3 - 3
Replacement Flows.........................................................................................................3 - 4
2. Removal Steps ............................................................................................................3 - 6
Removal 1 KIT TRAY STACKER (PL14.1.98)........................................................................................ 3 - 6
Removal 2 KIT FINISHER ASSY (PL14.1.99) ........................................................................................ 3 - 8
Removal 3 TRANSPORT ASSY A4 (PL14.2.1).................................................................................... 3 - 12
Removal 4 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98),
KIT COVER ASSY TOP H-TRA (PL14.2.99) ..................................................................... 3 - 14
Removal 5 COVER ASSY FRONT (PL14.3.5) ..................................................................................... 3 - 16
Removal 6 COVER FRONT (PL14.3.7)................................................................................................3-19
Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19)........................................................................ 3 - 20
Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1)....................................................................... 3 - 21
Removal 9 LVPS ASSY (PL14.10.10) .................................................................................................. 3 - 22
Removal 10 COVER REAR (PL14.3.3) ................................................................................................3-24
Removal 11 PWBA MAIN A4FIN (PL14.4.12) ...................................................................................... 3 - 25
Removal 12 HOLDER CARTRIDGE (PL14.8.21) ................................................................................. 3 - 26
Removal 13 COVER ASSY FRONT DOOR (PL14.3.6) ....................................................................... 3 - 27
4. Replacement Steps ...................................................................................................3 - 28
Replacement 1 PWBA MAIN A4FIN (PL14.4.12) ................................................................................. 3 - 28
Replacement 2 COVER REAR (PL14.3.3) ........................................................................................... 3 - 29
Replacement 3 LVPS ASSY (PL14.10.10) ........................................................................................... 3 - 30
Replacement 4 BRACKET ASSY INTERLOCK (PL14.10.1)................................................................ 3 - 32
Replacement 5 HOLDER ASSY STAPLER A4 (PL14.8.19)................................................................. 3 - 33
Replacement 6 COVER FRONT (PL14.3.7) ......................................................................................... 3 - 34
Replacement 7 COVER ASSY FRONT (PL14.3.5) .............................................................................. 3 - 36
Replacement 8 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98),
KIT COVER ASSY TOP H-TRA (PL14.2.99) .............................................................. 3 - 39
Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) ............................................................................. 3 - 40
Replacement 10 KIT FINISHER ASSY (PL14.1.99) ............................................................................. 3 - 42
Replacement 11 KIT TRAY STACKER (PL14.1.98)............................................................................. 3 - 46
Replacement 12 HOLDER CARTRIDGE (PL14.8.21).......................................................................... 3 - 47
Replacement 13 COVER ASSY FRONT DOOR (PL14.3.6) ................................................................ 3 - 48
Chapter 3 Removal and Replacement Procedures (RRPs)
Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS
Finisher Service Manual
Version 3 2009.07.03
3 - 1
Chapter 3 Removal and Replacement Procedures (RRPs)
Finisher Service Manual
Version 1 2009.03.31
1. Removal and Replacement Procedures (RRPs)
1.1 Before Starting Service Procedure
- Start the procedure after turning off the power, and removing the power cord from the outlet.
- Do not apply excessive force to parts to avoid functional damage.
- Since various types of screws are used, ensure that the right screws are used in their right positions.
Use special caution not to confuse the screws for plastic and the ones for sheet metal, because
using the wrong type of screw may result in damage to the screw threads or other troubles.
- Wear a wristband or the like wherever possible to remove electrostatic buildup from your body.
No. Type Application Shape How to Distin-
guish
Points to Be
Noted
Major
Location
1
• Screw for
plastic
• Silver,
flanged,
tapping
Plastic
• Silver-colored.
• With flange.
• Screw thread is
coarser than that
of the sheet
metal type.
• The thread is
tapered toward
the tip.
• Oblique screw-
ing damages the
thread because
this screw cuts
female threads
in the base
material as it
rotates.
2
• Screw for
metal sheet
• Silver, with
a flange
Sheet metal • Silver-colored
• It has a flange.
• Diameter of the
thread section is
uniform.
Partsetc Plastic
Coarse
3 - 2
Chapter 3 Removal and Replacement Procedures (RRPs)
Finisher Service Manual
Version 2 2009.06.10
1.2 General Notes
- The string "(PL X.Y.Z)" appended to the part name in the procedure denotes that the part correto the
plate (PL) "X.Y", item "Z" of the Engineering Parts list, and its shape and fitting position can be
checked in the Engineering Parts list.
- Directional descriptions used in the procedures are defined as follows:
-Front : Direction toward you when facing the front of the printer.
-Rear : Direction opposite to the front when facing the front of the printer.
-Left : Left-hand direction when facing the front of the printer.
-Right : Right-hand direction when facing the front of the printer.
Fig.: Directions Regarding the Printer
- The string "(RRP X.Y)" that appears in or at the end of the procedure denotes that the related ser-
vice procedure is described in [RRP X.Y].
- Unless otherwise specified, use a Phillips-head screwdriver to remove the screws shown in the illus.
- Black arrows shown in the illustrations denote moving directions. The numbers assigned to these
arrows refer to the order in the procedure.
- Refer to [Chapter 4 Plug/Jack (P/J) Connector Locations] for the positions of connectors (P/J).
Tbt03500KB
3 - 3
Chapter 3 Removal and Replacement Procedures (RRPs)
Finisher Service Manual
Version 3 2009.07.03
Removal Flows
The components not connected with arrows in the flow below can be removed independently.
!"!# $
%$ $&
$ '
%$ % (
)
% *
% +
'
, % -./
-
0
"!"123 4
3 - 4
Chapter 3 Removal and Replacement Procedures (RRPs)
Finisher Service Manual
Version 3 2009.07.03
Replacement Flows
The components not connected with arrows in the flow below can be replaced independently.
!
"#$% &
'& &( & )
'& ' ! *
+
' !
' )
! ,
- ' ./0
. 1
2
$$#34 "5
3 - 5
Chapter 3 Removal and Replacement Procedures (RRPs)
Finisher Service Manual
Version 1 2009.03.31
Blank Page
3 - 6
Chapter 3 Removal and Replacement Procedures (RRPs)
Finisher Service Manual
Version 3 2009.07.03
2. Removal Steps
Removal 1 KIT TRAY STACKER (PL14.1.98)
When performing the following step, use caution not to damage the GUIDE TAMPERs.
1) Remove the TRAY STACKER (PL14.1.2) from the FINISHER ASSY by releasing the two hooks of
the TRAY STACKER.
Go to the next removal step:
Removal 2 KIT FINISHER ASSY (PL14.1.99)
Table of contents
