Delta VFD-ED Series User manual

www.deltaww.com
Delta Elevator Drive
VFD-ED Series User Manual
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: [phone] / FAX: [phone]
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: [phone] / FAX: [phone]
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District,
ShangHai, P.R.C.
Post code : 201209
TEL: [phone] / FAX: [phone]
Delta Electronics (Japan), Inc.
Tokyo Ofce
2-1-14 Minato-ku Shibadaimon,
Tokyo 105-0012, Japan
TEL: [phone] / FAX: [phone]
Delta Electronics (Korea), Inc.
1511, Byucksan Digital Valley 6-cha, Gasan-dong,
Geumcheon-gu, Seoul, Korea, 153-704
TEL: [phone] / FAX: [phone]
Delta Electronics Int’l (S) Pte Ltd
4 Kaki Bukit Ave 1, #05-05, Singapore 417939
TEL: [phone] / FAX: [phone]
Delta Electronics (India) Pvt. Ltd.
Plot No 43 Sector 35, HSIIDC
Gurgaon, PIN 122001, Haryana, India
TEL : [phone] / FAX : [phone]
Americas
Delta Products Corporation (USA)
Raleigh Ofce
P.O. Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: [phone] / FAX: [phone]
Delta Greentech (Brasil) S.A
Sao Paulo Ofce
Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista
01332-000-São Paulo-SP-Brazil
TEL: [phone] / FAX: [phone]
Europe
Deltronics (The Netherlands) B.V.
Eindhoven Ofce
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: [phone] / FAX: [phone]
*We reserve the right to change the information in this catalogue without prior notice.
Delta Elevator Drive VFD-ED Series User Manual

0-1
Preface
Thank you for choosing DELTA’s high-performance VFD-ED Series. The VFD-ED Series is manufactured with
high-quality components and materials and incorporates the latest microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of theAC
motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting
power to theAC motor drive. Keep this operating manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar withAC motor drive are to do
installation, start-up and maintenance. Always read this manual thoroughly before using VFD-ED series AC Motor
Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury
and equipment damage. If you have any question, please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned
off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and
wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output
terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains
circuit power supply.
5. Ground the VFD-ED using the ground terminal. The grounding method must comply with the laws of the country
where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-ED series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase motors or
other purpose.
7. VFD-ED series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by
high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially
sensitive to static electricity. To prevent damage to these components, do not touch these components or the
circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be
damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the
motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V (480V for 460V models) and the mains supply current
capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models)
Firmware version:
1.04

I
Table of Contents
CHAPTER 1 INTRODUCTION..................................................................................................................1-1
1-1 Receiving and Inspection..................................................................................................1-1
1-2 Nameplate Information.....................................................................................................1-1
1-3 Model Name....................................................................................................................1-1
1-4 Serial Number.................................................................................................................1-1
1-5 RFI Switch.....................................................................................................................1-2
1-6 Dimensions.....................................................................................................................1-6
CHAPTER 2 INSTALLATION ..................................................................................................................2-1
2-1 Minimum Mounting Clearance and Installation......................................................................2-1
2-2 Minimum Mounting Clearance.............................................................................................2-2
CHAPTER 3 WIRING................................................................................................................................3-1
3-1 Wiring...............................................................................................................................3-2
3-2 System Wiring Diagram.....................................................................................................3-5
CHAPTER 4 MAIN CIRCUIT TERMINALS .............................................................................................4-1
4-1 Main Circuit Diagram.........................................................................................................4-1
4-2 Main Circuit Terminals.......................................................................................................4-3
CHPATER 5 CONTROL TERMINALS......................................................................................................5-1
5-1 Remove the Cover before Wiring........................................................................................5-1
5-2 Specification of the Control Terminals.......................................................................5-3
5-3 Control Circuit Terminal Sockets..........................................................................................5-3
CHAPTER 6 OPTIONAL ACCESSORIES.............................................................................................6-1
6-1 All Brake Resistors and Brake Units Used in AC Motor Drives................................................6-1
6-2 Non-fuse Circuit Breaker....................................................................................................6-4
6-3 Fuse Specification Chart ....................................................................................................6-4
6-4 AC/DC Reactor..................................................................................................................6-5
6-5 Zero Phase Reactor.........................................................................................................6-7
6-6 EMI Filter........................................................................................................................6-10
6-7 Digital Keypad.................................................................................................................6-13
6-8 USB/RS-485 Communication Interface IFD6530…........................................................6-16
CHAPTER 7 OPTION CARDS..................................................................................................................7-1
Remove the top cover…...........................................................................................................7-1
Screws’ Specification for Option Card Terminals.........................................................................7-2
7-1 EMED-PGABD-1.............................................................................................................7-3
7-2 EMED-PGHSD-1.............................................................................................................7-7

II
CHAPTER 8 SPECIFICATION..................................................................................................................8-1
8-1 230V Series…………………………………...........................................................................8-1
8-2 460V Series…………………………………...........................................................................8-1
General Specifications……………………….............................................................................8-2
CHAPTER 9 DIGITAL KEYPAD ...............................................................................................................9-1
9-1 Descriptions of Digital Keypad ………………………………….............................................9-1
9-2 Operating the Built-in Digital Keypad ………………………………….....................................9-3
9-3 Description of Digital Keypad KPC-CC01 ………………………….....................................9-4
9-4 Function of Digital Keypad KPC-CC01 ………………………….....................................9-6
9-5 Fault Code Description of Digital Keypad KPC-CC01 ………………………...........................9-18
9-6 TPEditor Installation ………………………................................................................9-22
CHAPTER 10 AUTO-TUNING PROCESSS ...........................................................................................10-1
CHAPTER 11 SUMMARPY OF PARAMETERS.....................................................................................11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................12-1
CHAPTER 13 WARNING CODES..........................................................................................................13-1
CHAPTER 14 FAULT CODES................................................................................................................14-1
CHAPTER 15 SUGGESTION & ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES....15-1
CHAPTER 16 FUNCTION OF SAFETY TORQUE OFF.........................................................................16-1
APPENDIX A. AC MOTOR DRIVES EMC STANDARD INSTALLATION GUIDE………………………..i

Ch01 Introduction
1-1
01 Introduction
1-1 Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1）Inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the
part number printed on the package corresponds with the part number indicated on the nameplate.
2）Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Install the
AC motor drive according to this manual.
3）Before applying the power, make sure that all the devices, including power, motor, control board and
digital keypad, are connected correctly.
4）When wiring the AC motor drive, make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and
output terminals “U/T1, V/T2, W/T3” are correct to prevent drive damage.
5）When power is applied, select the language and set parameter groups via the digital keypad
(KPED-LE01). When executing a trial run, begin with a low speed and then gradually increase the
speed until the desired speed is reached.
1-2 Nameplate Information
Using 15HP/11kW 230V, 3-Phase as an example.
110ED23SW14380001
MODEL: VFD110ED23S
3PH180-264V 50/60Hz47A
3PH0-240V 45A
11kW/15HP
XX.XX
國際認證標示區；
序號；
機名稱；種
Model name
輸入端電壓/電流範圍；
Input voltage/current
輸出端電壓/電流範圍；
Output voltage/current
頻率範圍；
韌體版本；
生产识别；
FREQUENCY RANGE:
0-400Hz
1-3 Model Name
VFD 110 ED 23
S
Version type
Input Voltage
Ed series
Appicable motor capacity
Series name Variable Frequenc
y
Drive
)
(
23:230V 3-PHASE
43:460V 3-PHASE
022:3HP(2.2kW) 220:30HP(22kW)
040:5HP(4.0kW) 300:40HP(30kW)
055:7.5HP(5.5kW) 370:50HP(37kW)
075:10HP(7.5kW) 450:60HP(45kW)
110:15HP(11kW) 550:75HP(55kW)
150:20HP(15kW) 750:100HP(75kW)
185:25HP(18.5kW)
1-4 Serial Number
110ED23
S
W 14 38 0001
Production number
Production week
Production year
Production factory
Model numbe
r
T: Taoyuan W:Wujiang ,
230V 3-PHASE 15HP(11kW)

1-2
1-5 RFI Switch
The AC motor drive may emit the electrical noise. The RFI switch is used to suppress the interference
(Radio Frequency Interference) on the power line. The RFI Switch of Frame C, D, E are at similar position
(Frame B doesn’t have a RFI Switch). Open the top cover to remove the RFI switch as shown in the
image below.
錯誤的安裝將會導致變 頻器及選配品損
壞，安裝前請務必參閱 使用手冊後才進
行裝配。
警告
Incorrect installation may result indamage to op-
tion
or inverter.Please refer to operation manual for
installation i nstructions.
CAUTION
F
rame
E
RFI Switch

Ch01 Introduction
1-3
Isolating main power from ground:
When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an
asymmetric ground system (TN), the RFI short-circuit cable must be cut off. Cutting off the short-circuit
cable also cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central
circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage
current.
Important points regarding ground connection
To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the
Power Regenerative Unit must be properly grounded during installation.
The diameter of the cables must meet the size specified by safety regulations.
The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety
regulations.
The shielded cable can only be used as the ground for equipment when the aforementioned points
are met.
When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power
Regenerative Units in series. As shown below
Best wiring setup for ground wires
Ground terminal
Pay particular attention to the following points:
After turning on the main power, do not cut the RFI short-circuit cable while the power is on.
Make sure the main power is turned off before cutting the RFI short-circuit cable.
Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may
occur once the transient voltage exceeds 1000V.
If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation. In other words, all
controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,
when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic
compatible.
The RFI short-circuit cable may not be cut off if the main power is a grounded power system.
The RFI short-circuit cable may not be cut off while conducting high voltage tests. When conducting a
high voltage test to the entire facility, the main power and the motor must be disconnected if leakage
current is too high.

1-4
Floating Ground System (IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30Ω) grounding system.
Disconnect the ground cable from the internal EMC filter.
In situations where EMC is required, check whether there is excess electromagnetic radiation
affecting nearby low-voltage circuits. In some situations, the adapter and cable naturally provide
enough suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side
between the main circuit and the control terminals to increase security.
Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the Power
Regenerative Unit.
Asymmetric Ground System (Corner Grounded TN Systems)
Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit
carries power.
In the following four situations, the RFI short-circuit cable must be cut off. This is to prevent the system
from grounding through the RFI capacitor, damaging the Power Regenerative Unit.
RFI short-circuit cable must be cut off
1. Grounding at a corner in a triangle configuration
L2
L3
L1
2. Grounding at a midpoint in a polygonal
configuration
L2
L3
L1
3. Grounding at one end in a single-phase
configuration
L
1
N
4. No stable neutral grounding in a three-phase
autotransformer configuration
L1
L2
L3
L1
L2
L3

Ch01 Introduction
1-5
Use RFI short-circuit
Internal grounding through RFI capacitor, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed. For example, the diagram on the right is a
symmetrical grounding power system.
L2
L3
L1

1-6
1-6 Dimensions
Frame B
VFD022ED21S, VFD037ED21S, VFD040ED23S/43S;
S1 S1
H2
D
H
H1
W
D1
W1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
B
193.5
[7.60]
162.5
[6.39]
WW1
UNIT:mm[inch]
FRAME
6.5
[0.26]
S1
247.0
[9.71]
230.0
[9.04]
HH1 H2
260.0
[10.22]
D
133.5
[5.25]
D1*
58.0
[2.28]
SEE DETAIL A
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
A
B
C
C
C
B
ABC
138.6
[5.46]
67.6
[2.66]
17.6
[0.69]

Ch01 Introduction
1-7
Frame C
VFD055ED23S/43S, VFD075ED23S/43S, VFD110ED23S/43S, VFD150ED43S, VFD185ED43S;
W
W1
H1
H
D
S1
S1
SEE DETAIL A
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
H2
D1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
C
235.0
[9.25]
204.0
[8.03]
WW1
UNIT:mm[inch]
FRAME
6.5
[0.26]
S1
337.0
[13.27]
320.0
[15.60]
HH1H2
350.0
[13.78]
D
146.0
[5.75]
D1*
70.0
[2.76]
∅
2
∅
2
∅
2
∅
2
∅
1
 1  2
19.7
[0.78]
28.3
[1.11]

1-8
Frame D
VFD150ED23S, VFD185ED23S, VFD220ED23S/43S, VFD300ED43S;
SEE DETAIL A
D
W1
W
H1
H
S1
S1
H2
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
D1
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
D
WW1
UNIT:mm[inch]
FRAME
8.5
[0.33]
S1HH1H2DD1*
255.0
[10.04]
226.0
[8.90]
403.8
[15.90]
384.0
[15.12]
178.0
[7.01]
360.0
[14.17]
94.0
[3.70]

Ch01 Introduction
1-9
Frame E
VFD300ED23S, VFD370ED23S/43S, VFD450ED43S, VFD550ED43S, VFD750ED43S;
S1S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
W
W1
H
H1
SEE DETAIL B
D
H2
D1
S2
D2
SEE DETAIL A
*D1: This dimension is for flange mounting application reference.
DIMENSIONAL
E
330.0
[12.99]
285.0
[11.22]
WW1
UNIT:mm[inch]
FRAME
11.0
[0.43]
S1
525.0
[20.67]
492.0
[19.37]
HH1 H2
550.0
[21.65]
D
273.4
[10.76]
D1*
107.2
[4.22]
S2
18.0
[0.71]
D2
16.0
[0.63]

1-10
Built-In Digital Keypad
KPED-LE01

Ch02 Installation
2-1
02 Installation
2-1 Minimum Mounting Clearance and Installation
NOTE
Prevent fiber particles, scraps of paper, shredded wood saw dust, metal particles, etc. from
adhering to the heat sink
Install theAC motor drive in a metal cabinet. When installing one drive below another one,
use a metal separation between the AC motor drives to prevent mutual heating and to
prevent the risk of fire accident.
Install theAC motor drive in Pollution Degree 2 environments only: normally only
nonconductive pollution occurs and temporary conductivity caused by condensation is
expected.
The image below is for reference only.
Air Flow
WW
H
H

2-2
2-2 Minimum mounting clearance
Horsepower
Width
mm (inch)
Height
mm (inch)
3-5HP
50 (2)
150 (6)
7.5-20HP
75 (3)
175 (7)
25-30HP
75 (3)
200 (8)
40-100HP
75(3)
200(8)
Frame
Capacity
Model No.
B
3.0-5.0HP
(2.2-4kW)
VFD022ED21S, VFD037ED21S,VFD040ED23S/43S
C
7.5-15HP
(5.5-11kW)
VFD055ED23S/43S, VFD075ED23S/43S,VFD110ED23S/43S,
VFD150ED43S, VFD185ED43S
D
20-40HP
(15-30kW)
VFD150ED23S, VFD185ED23S, VFD220ED23S/43S
VFD300ED43S
E
40-100HP
(30-75kW)
VFD300ED23S, VFD370ED23S/43S, VFD450ED43S,
VFD550ED43S, VFD750ED43S
NOTE
The minimum mounting clearances stated in the table above applies toAC motor drives frame B, C, D and E. A
drive which fails to follow the minimum mounting clearances may cause the fan to malfunction and heat
dissipation problem.
Model No.
Air flow rate for cooling
Power Dissipation AC motor drive
Flow Rate(cfm)
Flow Rate(m3/hr)
Power Dissipation
External
Internal
Total
External
Internal
Total
Loss External
(Heat Sink)
Internal
Total
VFD022ED21S
13.7
-
13.7
23.3
-
23.3
60
36
96
VFD037ED21S
23.9
-
23.9
40.7
-
40.7
84
46
130
VFD040ED23S
23.9
-
23.9
40.7
-
40.7
133
49
182
VFD055ED23S
48.5
-
48.5
82.4
-
82.4
212
67
279
VFD075ED23S
48.5
-
48.5
82.4
-
82.4
292
86
379
VFD110ED23S
47.9
-
47.9
81.4
-
81.4
355
121
476
VFD150ED23S
64.6
-
64.6
109.8
-
109.8
490
161
651
VFD185ED23S
102.3
-
102.3
173.8
-
173.8
638
184
822
VFD220ED23S
102.8
-
102.8
174.7
-
174.7
723
217
939
VFD300ED23S
179
30
209
304
51
355
932
186
1118
VFD370ED23S
179
30
209
304
51
355
1112
222
1334
VFD040ED43S
13.7
-
13.7
23.3
-
23.3
123
42
165
VFD055ED43S
48.5
-
48.5
82.4
-
82.4
185
55
240
VFD075ED43S
48.5
-
48.5
82.4
-
82.4
249
71
320

Ch02 Installation
2-3
VFD110ED43S
47.9
-
47.9
81.4
-
81.4
337
94
431
VFD150ED43S
46.1
-
46.1
78.4
-
78.4
302
123
425
VFD185ED43S
46.1
-
46.1
78.4
-
78.4
391
139
529
VFD220ED43S
102.8
-
102.8
174.7
-
174.7
642
141
783
VFD300ED43S
83.7
-
83.7
142.2
-
142.2
839
180
1019
VFD370ED43S
179
30
209
304
51
355
803
252
1055
VFD450ED43S
179
30
209
304
51
355
1014
270
1284
VFD550ED43S
179
30
209
304
51
355
1244
275
1519
VFD750ED43S
186
30
216
316
51
367
1541
338
1878

2-4
Derating Capacity of Carrier Frequency (Fc):
Frame
B
C
D
E
E
Fc(kHz)
2.2~4 kW
5.5~11 kW
15~22 kW
30~45 kW
55~75kW
0
100%
100%
100%
100%
100%
1
100%
100%
100%
100%
100%
2
100%
100%
100%
100%
100%
3
100%
100%
100%
100%
100%
4
100%
100%
100%
100%
100%
5
100%
100%
100%
100%
100%
6
100%
100%
100%
100%
100%
7
100%
100%
100%
90.73%
-
8
100%
100%
100%
82.20%
-
9
94.24%
100%
92.32%
74.31%
-
10
88.92%
100%
85.21%
-
-
11
82.54%
95.35%
78.63%
-
-
12
78.08%
91.02%
72.53%
-
-
13
73.95%
86.98%
66.87%
-
-
14
70.14%
84.14%
61.62%
-
-
15
66.61%
80.67%
56.74%
-
-
Derating Curve of Carrier Frequency (Fc):

Ch02 Installation
2-5
Ambient Temperature Derating Curve:
Altitude Derating Curve:

Ch03 Wiring
3-1
03 Wiring
After removing the front cover, examine if the power and control terminals are clearly noted. Read
following precautions before wiring.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to comply may
result in damage to the equipment. The voltage and current should lie within the range as indicated
on the nameplate (Chapter 1-1).
All the units must be grounded directly to a common ground terminal to prevent lightning strike or
electric shock.
Make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the
loose screws due to vibration.
DANGER
It is crucial to turn off the AC motor drive power before any wiring installation is
made. A charge may still remain in the DC bus capacitors with hazardous voltages
even if the power has been turned off therefore it is suggested for users to measure
the remaining voltage before wiring. For your personal safety, do not perform any
wiring before the voltage drops to a safe level < 25 Vdc. Wiring installation with
remaining voltage condition may cause sparks and short circuit.
Only qualified personnel familiar with AC motor drives is allowed to perform
installation, wiring and commissioning. Make sure the power is turned off before
wiring to prevent electric shock.
When wiring, please choose the wires with specification that comply with local
regulation for your personal safety.
Check following items after finishing the wiring:
1. Are all connections correct?
2. Any loosen wires?
1.Any short-circuits between the terminals or to ground?