Delta C2000 Series User manual

Delta Classical Field Oriented
Control AC Motor Drive
C2000 Series User Manual
Delta Classical Field Oriented Control AC Motor Drive C2000 Series User Manual
201408

I
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGE
R
;AC input power must be disconnected before any wiring to the AC motor drive is made.
;Even if the power has been turned off, a charge may still remain in the DC-link
capacitors with hazardous voltages before the POWER LED is OFF. Please do not
touch the internal circuit and components.
;There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Please do not touch these
components or the circuit boards before taking anti-static measures. Never reassemble
internal components or wiring.
;Ground the AC motor drive using the ground terminal. The grounding method must
comply with the laws of the country where the AC motor drive is to be installed.
;DO NOT install the AC motor drive in a place subjected to high temperature, direct
sunlight and inflammables.
CAU TION
;Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the
AC mains circuit power supply.
;Only qualified persons are allowed to install, wire and maintain the AC motor drives.
;Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit
terminals of the AC motor drive with hazardous voltages.
;If the AC motor drive is stored in no charge condition for more than 3 months, the
ambient temperature should not be higher than 30 °C. Storage longer than one year is
not recommended, it could result in the degradation of the electrolytic capacitors.
;Pay attention to the following when transporting and installing this package (including
wooden crate, wood stave and carton box)
1. If you need to sterilize, deform the wooden crate or carton box, please do not
use steamed smoking sterilization or you will damage the VFD.
2. Please use other ways to sterilize or deform.
3. You may use high temperature to sterilize or deform. Leave the packaging
materials in an environment of over 56ɗfor 30 minutes.
4. It is strictly forbidden to use steamed smoking sterilization. The warranty does
not covered VFD damaged by steamed smoking sterilization.
NOTE
The content of this manual may be revised without prior notice. Please consult our distributors or download the most updated
version at http://www.delta.com.tw/industrialautomation

II
Table of Contents
CHAPTER 1 INTRODUCTION..................................................................................................................1-1
1-1 Receiving and Inspection..................................................................................................1-1
1-2 Nameplate Information.....................................................................................................1-1
1-3 Model Name....................................................................................................................1-2
1-4 Serial Number.................................................................................................................1-2
1-5 RFI Jumper.....................................................................................................................1-3
1-6 Dimensions.....................................................................................................................1-7
CHAPTER 2 INSTALLATION ..................................................................................................................2-1
2-1 Minimum Mounting Clearance and Installation......................................................................2-1
2-2 Minimum mounting clearance.............................................................................................2-2
CHAPTER 3 UNPACKING........................................................................................................................3-1
3-1 Unpacking.........................................................................................................................3-1
3-2 The Lifting Hook..............................................................................................................3-13
CHAPTER 4 WIRING................................................................................................................................4-1
4-1 Wiring...............................................................................................................................4-1
4-2 System Wiring Diagram.....................................................................................................4-6
CHAPTER 5 MAIN CIRCUIT TERMINALS .............................................................................................5-1
5-1 Main Circuit Diagram.........................................................................................................5-1
5-2 Main Circuit Terminals.......................................................................................................5-5
CHPATER 6 CONTROL TERMINALS ......................................................................................................6-1
6-1 Specifications of Control Terminal........................................................................................6-3
6-2 Analog input terminals (AVI, ACI, AUI, ACM) .......................................................................6-5
6-3 Remove the Terminal Block................................................................................................6-7
CHAPTER 7 OPTIONAL ACCESSORIES .............................................................................................7-1
7-1 All Brake Resistors and Brake Units Used in AC Motor Drives................................................7-2
7-2 Non-fuse Circuit Breaker....................................................................................................7-5
7-3 Fuse Specification Chart ....................................................................................................7-6
7-4 AC/DC Reactor..................................................................................................................7-7
7-5 Zero Phase Reactor.........................................................................................................7-10
7-6 EMI Filter........................................................................................................................7-12
7-7 Digital Keypad.................................................................................................................7-16
7-8 Panel Mounting...............................................................................................................7-19
7-9 Conduit Box Kit...............................................................................................................7-21
7-10 Fan Kit.........................................................................................................................7-29

III
7-11 Flange Mounting Kit ......................................................................................................7-42
7-12 USB/RS-485 Communication Interface IFD6530…........................................................7-55
CHAPTER 8 OPTION CARDS..................................................................................................................8-1
8-1 Removed key cover...........................................................................................................8-2
8-2 Screws Specification for option card terminals.....................................................................8-5
8-3 EMC-D42A......................................................................................................................8-10
8-4 EMC-D611A....................................................................................................................8-10
8-5 EMC-R6AA.....................................................................................................................8-10
8-6 EMC-BPS01....................................................................................................................8-11
8-7 EMC-PG01/02L...............................................................................................................8-12
8-8 EMC-PG01/02O..............................................................................................................8-15
8-9 EMC-PG01/02U...............................................................................................................8-18
8-10 EMC-PG01R.................................................................................................................8-20
8-11 CMC-MOD01.................................................................................................................8-22
8-12 CMC-PD01....................................................................................................................8-26
8-13 CMC-DN01....................................................................................................................8-28
8-14 CMC-EIP01...................................................................................................................8-31
8-15 EMC-COP01.................................................................................................................8-36
CHAPTER 9 SPECIFICATION..................................................................................................................9-1
9-1 230V Series…………………………………...........................................................................9-1
9-2 460V Series…………………………………...........................................................................9-2
9-3 Environment for Operation, Storage and Transportation………………………….......................9-4
9-4 Specification for Operation Temperature and Protection Level…….........................................9-5
9-5 Derating of ambient tempeture and altitude…………………….……........................................9-6
CHAPTER 10 DIGITAL KEYPAD ...........................................................................................................10-1
10-1 Descriptions of Digital Keypad ………………………………….............................................10-2
10-2 Function of Digital Keypad KPC-CC01.............................................................................10-5
10-3 TPEditor Installation Instruction ....................................................................................10-23
10-4 Fault Code Description of Digital Keypad KPC-CC01.......................................................10-36
CHAPTER 11 SUMMARPY OF PARAMETERS.....................................................................................11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................12-1
CHAPTER 13 WARNING CODES ..........................................................................................................13-1
CHAPTER 14 FAULT CODES AND DESCRIPTIONS............................................................................14-1
CHAPTER 15 CANOPEN OVERVIEW ...................................................................................................15-1
CHAPTER 16 PLC FUNCTION ..............................................................................................................16-1
CHAPTER 17 HOW TO SELECT THE RIGHT AC MOTOR DIRVE.......................................................17-1

IV
CHAPTER 18 SUGGESTIONS AND ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES
.................................................................................................................................................................18-1
CHAPTER 19 EMC STANDARD INSTALLATION GUIDE………………………………………………….19-1
CHAPTER 20 SAFETY TORQUE OFF FUNCTION………………………………………………………….20-1
APPENENDIX A. PUBLICATION HISTORY…………………………………………………………………..A-1
Application Control BD V1.20;
Keypad V1.04;

Chapter 1 Introduction_C2000 Series
1-1
Chapter 1 Introduction
1-1 Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that
the part number printed on the package corresponds with the part number indicated on the
nameplate.
2. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Please
install the AC motor drive according to this manual.
3. Before applying the power, please make sure that all the devices, including power, motor, control
board and digital keypad, are connected correctly.
4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3”
and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage.
5. When power is applied, select the language and set parameter groups via the digital keypad
(KPC-CC01). When executes trial run, please begin with a low speed and then gradually increases
the speed untill the desired speed is reached.
1-2 Nameplate Information
MODE L:VFD0 07C43A
INPUT:
Normal D uty: 3 PH 3 80-4 80 V 5 0/60Hz 4 .3A
Heavy D uty: 3 PH 3 80-4 80 V 50/6 0Hz 4 .1A
OUTPUT:
Versi on:
FREQUENCY RANGE:
Normal D uty: 3 PH 0 -480 V 3A 2 .4KVA 1 HP
Heavy D uty: 3 PH 0 -480 V 2 .9A2 .3K VA 1 HP
Normal Duty: 0-600Hz
Heav y Dut y: 0-300Hz
VX.XX
007C43A7T14300002
DELTA ELECTRONICS. INC.
MADE I N XXXXXXX
AC Drive Model
Input Volt age/Current
Output Voltage/Current
Frequency Range
Firmware Version
Cert ifications
Serial Number
Enclosure type (IPXX)

Chapter 1 Introduction_C2000 Series
1-2
1-3 Model Name
VFD 007 C 43 A
23:230V 3-PHASE
43:460V 3-PHASE
0 07 :1 HP(0 .7 5 kW )~ 4 50 0 :6 00 HP(4 50 kW )
Ve rsion ty pe
In pu t voltag e
C20 00 se ries
A pp lica ble m otor ca pac ity
Refer to the sp ecifica tio ns for de tails
S e rie s n ame (Va ria b le F req ue nc y Driv e)
A: Wall mounted
S: Same capacity but miniaturized
(conduit box included)
U: Same capacity but miniaturized
1-4 Serial Number
00
7
C
43
A
T 1 4 3 0 000
2
460 V 3-PHASE 1 HP(0.7 5kW)
Prod uction n umber
Produ ction we ek
Productio n ye ar
Produ ction factory
M
o
del nu mbe
r
T: Tauyuan W: W ujian
S: S hangha i

Chapter 1 Introduction_C2000 Series
1-3
1-5 RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper is used to suppress the
interference (Radio Frequency Interference) on the power line.
Frame A~C
Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.)
Loosen the screws and remove the MOV-PLATE. Fasten the screws back to the original position after
MOV-PLATE is removed.

Chapter 1 Introduction_C2000 Series
1-4
Frame D0~H
Remove the MOV-PLATE by hands, no screws need to be loosen.
Isolating main power from ground:
When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an
asymmetric ground system (TN), the RFI short short-circuit cable must be cut off. Cutting off the
short-circuit cable cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the
central circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground
leakage current.
Important points regarding ground connection
;To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the
Power Regenerative Unit must be properly grounded during installation.
;The diameter of the cables must meet the size specified by safety regulations.
;The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety
regulations.
;The shielded cable can only be used as the ground for equipment when the aforementioned points are
met.
;When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power
Regenerative Units in series. As shown below
Best wiring setup for ground wires
Ground terminal

Chapter 1 Introduction_C2000 Series
1-5
Pay particular attention to the following points:
;After turning on the main power, do not cut the RFI short-circuit cable while the power is on.
;Make sure the main power is turned off before cutting the RFI short-circuit cable.
;Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may
occur once the transient voltage exceeds 1000V.
If the RFI short-circuit cable is cut, there will no longer be reliable electrical isolation. In other words, all
controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,
when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic
compatible.
;The RFI short-circuit cable may not be cut off if the main power is a grounded power system.
;The RFI short-circuit cable may not be cut off while conducting high voltage tests. When conducting a
high voltage test to the entire facility, the main power and the motor must be disconnected if leakage
current is too high.
Floating Ground System(IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30) grounding system.
;Disconnect the ground cable from the internal EMC filter.
;In situations where EMC is required, check whether there is excess electromagnetic radiation affecting
nearby low-voltage circuits. In some situations, the adapter and cable naturally provide enough
suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side between
the main circuit and the control terminals to increase security.
;Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the Power
Regenerative Unit.
Asymmetric Ground System(Corner Grounded TN Systems)
Caution: Do not cut the RFI short-circuit cable while the input terminal of the Power Regenerative Unit
carries power.
In the following four situations, the RFI short-circuit cable must be cut off. This is to prevent the system
from grounding through the RFI capacitor, damaging the Power Regenerative Unit.
RFI short-circuit cable must be cut off
1 Grounding at a corner in a triangle configuration
L2
L3
L
1
2 Grounding at a midpoint in a polygonal
configuration
L2
L3
L
1

Chapter 1 Introduction_C2000 Series
1-6
3 Grounding at one end in a single-phase
configuration
L
1
N
4 No stable neutral grounding in a three-phase
autotransformer configuration
L
1
L2
L3
L1
L2
L3
RFI short-circuit can be used
Internal grounding through RFI capacitor, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed. As a reference, the diagram on the right is a
symmetrical grounding power system.
L2
L3
L
1

Chapter 1 Introduction_C2000 Series
1-7
1-6 Dimensions
Frame A
VFD007C23A; VFD007C43A/E; VFD015C23A; VFD015C43A/E; VFD022C23A; VFD022C43A/E;
VFD037C23A; VFD037C43A/E; VFD040C43A/E; VFD055C43A/E
Unit: mm [inch]
Frame W H D W1 H1 D1* S1 ĭ1 ĭ2 ĭ3
A1 130.0
[5.12]
250.0
[9.84]
170.0
[6.69]
116.0
[4.57]
236.0
[9.29]
45.8
[1.80]
6.2
[0.24]
22.2
[0.87]
34.0
[1.34]
28.0
[1.10]
D1*: Flange mounting

Chapter 1 Introduction_C2000 Series
1-8
Frame B
VFD055C23A; VFD075C23A; VFD075C43A/E; VFD110C23A; VFD110C43A/E; VFD150C43A/E
Detail A (Mounting Hole)
Detail B (Mounting Hole)
See Detail A
See Detail B
Unit: mm [inch]
Frame W H D W1 H1 D1* S1 ĭ1 ĭ2 ĭ3
B1 190.0
[7.48]
320.0
[12.60]
190.0
[7.48]
173.0
[6.81]
303.0
[11.93]
77.9
[3.07]
8.5
[0.33]
22.2
[0.87]
34.0
[1.34]
43.8
[1.72]
D1*: Flange mounting

Chapter 1 Introduction_C2000 Series
1-9
Frame C
VFD150C23A; VFD185C23A; VFD185C43A/E; VFD220C23A; VFD220C43A/E; VFD300C43A/E
Detail A (Mounting Hole)
Detail B (Mounting Hole)
See Detail A
See Detail B
Unit: mm [inch]
Frame W H D W1 H1 D1* S1 ĭ1 ĭ2 ĭ3
C1 250.0
[9.84]
400.0
[15.75]
210.0
[8.27]
231.0
[9.09]
381.0
[15.00]
92.9
[3.66]
8.5
[0.33]
22.2
[0.87]
34.0
[1.34]
50.0
[1.97]
D1*: Flange mounting

Chapter 1 Introduction_C2000 Series
1-10
Frame D0
D0-1: VFD370C43S; VFD450C43S;
S1S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
W
W1
H1
H2
SEE DETAIL A
SEE DETAIL B
D
D1
S2
D2
H3
Unit: mm [inch]
Frame W H1 D W1 H2 H3 D1* D2 S1 S2
D0-1 280.0
[11.02]
500.0
[19.69]
255.0
[10.04]
235.0
[9.25]
475.0
[18.70]
442.0
[17.40]
94.2
[3.71]
16.0
[0.63]
11.0
[0.43]
18.0
[0.71]
D1*: Flange mounting

Chapter 1 Introduction_C2000 Series
1-11
Frame D0
D0-2: VFD370C43U; VFD450C43U;
W
W1
H
H1
H2
SEE DETAIL A
SEE DETAIL B
D
D1
S2
D2
H3
S1
S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
1
2
3
3
2
1
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 ĭ1 ĭ2 ĭ3
D0-2 280.0
[11.02]
614.4
[24.19]
255.0
[10.04]
235.0
[9.25]
500.0
[19.69]
475.0
[18.70]
442.0
[17.40]
94.2
[3.71]
16.0
[0.63]
11.0
[0.43]
18.0
[0.71]
62.7
[2.47]
34.0
[1.34]
22.0
[0.87]
D1*: Flange mounting

Chapter 1 Introduction_C2000 Series
1-12
Frame D
D1: VFD300C23A; VFD370C23A; VFD550C43A; VFD750C43A
W
W1
H1
H2
S1S1
SEE DETAIL A
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
SEE DETAIL B
D
H3
D1
S2
D2
Unit: mm [inch]
D1*: Flange mounting
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 ĭ1 ĭ2 ĭ3
D1
330.0
[12.99]
- 275.0
[10.83]
285.0
[11.22]
550.0
[21.65]
525.0
[20.67]
492.0
[19.37]
107.2
[4.22]
16.0
[0.63]
11.0
[0.43]
18.0
[0.71] - - -

Chapter 1 Introduction_C2000 Series
1-13
Frame D
D2: VFD300C23E; VFD370C23E; VFD550C43E; VFD750C43E
W
W1
1
2
3
H
H1
H2
S1S1
SEE DETAIL A
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
SEE DETAIL B
3
2
1
D
H3
D1
S2
D2
Unit: mm [inch]
D1*: Flange mounting
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 ĭ1 ĭ2 ĭ3
D2
330.0
[12.99]
688.3
[27.10]
275.0
[10.83]
285.0
[11.22]
550.0
[21.65]
525.0
[20.67]
492.0
[19.37]
107.2
[4.22]
16.0
[0.63]
11.0
[0.43]
18.0
[0.71]
76.2
[3.00]
34.0
[1.34]
22.0
[0.87]

Chapter 1 Introduction_C2000 Series
1-14
Frame E
E1: VFD450C23A; VFD550C23A; VFD750C23A; VFD900C43A; VFD1100C43A
W1
W
H2
H1
H3
D1
D
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 D1* D2 S1, S2 S3 Ɏ1 Ɏ2 Ɏ3
E1 370.0
[14.57] - 300.0
[11.81]
335.0
[13.19
589
[23.19]
560.0
[22.05]
528.0
[20.80]
143.0
[5.63]
18.0
[0.71]
13.0
[0.51]
18.0
[0.71]
- - -
D1*: Flange mounting

Chapter 1 Introduction_C2000 Series
1-15
Frame E
E2: VFD450C23E; VFD550C23E; VFD750C23E; VFD900C43E; VFD1100C43E
W1
W
H2
H1
H3
H
D1
D
ŀ
ŀ
ŀ
ŀ
ŀ
ŀ
ŀ
ŀ
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 D1* D2 S1, S2 S3 Ɏ1 Ɏ2 Ɏ3
E2 370.0
[14.57]
715.8
[28.18]
300.0
[11.81]
335.0
[13.19
589
[23.19]
560.0
[22.05]
528.0
[20.80]
143.0
[5.63]
18.0
[0.71]
13.0
[0.51]
18.0
[0.71]
22.0
[0.87]
34.0
[1.34]
92.0
[3.62]
D1*: Flange mounting