Delta VFD-VL Series User manual

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Preface
Firmware Version 1.09
Thank you for choosing DELTA’s high-performance VFD-VL Series. The VFD-VL Series is
manufactured with high-quality components and materials and incorporates the latest
microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the
following safety guidelines before connecting power to the AC motor drive. Keep this operating
manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-VL series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any question,
please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and
W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-VL using the ground terminal. The grounding method must comply with the
laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring
Diagram.
6. VFD-VL series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-VL series shall NOT be used for life support equipment or any life safety situation.
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WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be ≤240V (≤480V for 460V models) and the mains
supply current capacity must be ≤5000A RMS (≤10000A RMS for the ≥40hp (30kW) models)
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Table of Contents
Preface .............................................................................................................i
Table of Contents..........................................................................................iii
Chapter 1 Introduction................................................................................1-1
1.1 Receiving and Inspection ................................................................... 1-2
1.1.1 Nameplate Information................................................................ 1-2
1.1.2 Model Explanation ...................................................................... 1-2
1.1.3 Series Number Explanation ........................................................ 1-3
1.1.4 Drive Frames and Appearances ................................................. 1-3
1.1.5 Drive Features ............................................................................ 1-5
1.2 Preparation for Installation and Wiring ............................................... 1-6
1.2.1 Ambient Conditions..................................................................... 1-6
1.2.2 Remove Front Cover................................................................... 1-7
1.2.3 Lifting .......................................................................................... 1-8
1.2.4 Flange Mounting ......................................................................... 1-9
1.2.5 Cutout Dimensions.................................................................... 1-11
1.3 Dimensions....................................................................................... 1-13
Chapter 2 Installation and Wiring ..............................................................2-1
2.1 Wiring ................................................................................................. 2-2
2.2 External Wiring ................................................................................... 2-7
2.3 Main Circuit ........................................................................................ 2-8
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2.3.1 Main Circuit Connection ..............................................................2-8
2.3.2 Main Circuit Terminals...............................................................2-10
2.4 Control Terminals .............................................................................2-11
Chapter 3 Operation and Start Up..............................................................3-1
3.1 Operation Method ...............................................................................3-2
3.2 Trial Run .............................................................................................3-3
3.3 Auto-tuning Operations.......................................................................3-4
3.3.1 Flow Chart...................................................................................3-4
3.3.2 Explanations for the Auto-tuning Steps .......................................3-5
3.3.2.1 Step 1 ..................................................................................3-5
3.3.2.2 Step 2 ..................................................................................3-7
3.3.2.3 Step 3 ..................................................................................3-8
3.3.2.4 Step 4 ................................................................................3-12
3.3.2.5 Step 5 ................................................................................3-13
3.3.2.6 Step 6 ................................................................................3-14
3.3.2.7 Step 7 ................................................................................3-14
Chapter 4 Parameters..................................................................................4-1
4.1 Summary of Parameter Settings.........................................................4-2
4.1.1 Group 0 System Parameters .......................................................4-2
4.1.2 Group 1 Basic Parameters ..........................................................4-4
4.1.3 Group 2 Digital Input/Output Parameters ....................................4-5
4.1.4 Group 3 Analog Input/Output Parameters ...................................4-7
4.1.5 Group 4 Multi-Step Speed Parameters .......................................4-9
4.1.6 Group 5 IM Parameters.............................................................4-10
4.1.7 Group 6 Protection Parameters................................................. 4-11
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4.1.8 Group 7 Special Parameters..................................................... 4-14
4.1.9 Group 8 PM Parameters ........................................................... 4-15
4.1.10 Group 9 Communication Parameters...................................... 4-16
4.1.11 Group 10 Speed Feedback Control Parameters ..................... 4-17
4.1.12 Group 11 Advanced Parameters............................................. 4-19
4.1.13 Group 12 User-defined Parameters ........................................ 4-20
4.1.14 Group 13 View User-defined Parameters ............................... 4-21
4.2 Description of Parameter Settings.................................................... 4-22
4.2.1 Group 0 User Parameters ......................................................... 4-22
4.2.2 Group 1 Basic Parameters........................................................ 4-32
4.2.3 Group 2 Digital Input/Output Parameters.................................. 4-39
4.2.4 Group 3 Analog Input/Output Parameters................................. 4-55
4.2.5 Group 4 Multi-Step Speed Parameters ..................................... 4-61
4.2.6 Group 5 IM Parameters ............................................................ 4-62
4.2.7 Group 6 Protection Parameters ............................................... 4-67
4.2.8 Group 7 Special Parameters..................................................... 4-84
4.2.9 Group 8 PM Parameters .......................................................... 4-91
4.2.10 Group 9: Communication Parameters.................................... 4-95
4.2.11 Group 10 Speed Feedback Control Parameters................... 4-106
4.2.12 Group 11 Advanced Parameters........................................... 4-114
4.2.13 Group 12 User-defined Parameters ...................................... 4-119
4.2.14 Group 13 View User-defined Parameters ............................. 4-127
Chapter 5 Troubleshooting.........................................................................5-1
5.1 Over Current (OC).............................................................................. 5-1
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5.2 Ground Fault.......................................................................................5-2
5.3 Over Voltage (OV) ..............................................................................5-2
5.4 Low Voltage (Lv).................................................................................5-3
5.5 Over Heat (OH)...................................................................................5-4
5.6 Overload .............................................................................................5-4
5.7 Display of KPVL-CC01 is Abnormal....................................................5-5
5.8 Phase Loss (PHL)...............................................................................5-5
5.9 Motor cannot Run ...............................................................................5-6
5.10 Motor Speed cannot be Changed.....................................................5-7
5.11 Motor Stalls during Acceleration .......................................................5-8
5.12 The Motor does not Run as Expected ..............................................5-8
5.13 Electromagnetic/Induction Noise ......................................................5-9
5.14 Environmental Condition...................................................................5-9
5.15 Affecting Other Machines................................................................5-10
Chapter 6 Fault Code Information..............................................................6-1
6.1 Fault Code Information .......................................................................6-1
6.1.1 Common Problems and Solutions...............................................6-2
6.1.2 Reset...........................................................................................6-9
Appendix A Specifications.........................................................................A-1
Appendix B Accessories............................................................................B-1
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives ............. B-2
B.1.1 Dimensions and Weights for Brake Resistors............................ B-5
B.1.1 Dimensions and Weights for Brake Resistors............................ B-5
B.1.2 Specifications for Brake Unit...................................................... B-7
B.1.3 Dimensions for Brake Unit ......................................................... B-8
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B.2 Non-fuse Circuit Breaker Chart ..........................................................B-9
B.3 Fuse Specification Chart....................................................................B-9
B.4 AC Reactor ......................................................................................B-11
B.4.1 AC Input Reactor Recommended Value...................................B-11
B.4.2 AC Output Reactor Recommended Value................................B-11
B.4.3 Applications for AC Reactor...................................................... B-12
B.5 Zero Phase Reactor (RF220X00A) ..................................................B-14
B.6 DC Choke Recommended Values ...................................................B-15
B.7 Digital Keypad KPVL-CC01 .............................................................B-16
B.7.1 Description of the Digital Keypad KPVL-CC01 .........................B-16
B.7.2 How to Operate the Digital Keypad KPVL-CC01......................B-18
B.7.3 Dimension of the Digital Keypad...............................................B-20
B.7.4 Recommended Position the Rubber Magnet of the Digital Keypad
...........................................................................................................B-20
B.8 PG Card (for Encoder) .....................................................................B-21
B.8.1 EMVL-PGABL...........................................................................B-21
B.8.2 EMVL-PGABO..........................................................................B-24
B.8.3 EMVL-PGH01 (only for Heidenhain ERN1387) ........................B-31
B.8.4 EMVL-PGS01 ...........................................................................B-35
B.9 AMD-EMI Filter Cross Reference.....................................................B-38
B.10 EMVL-IOA01..................................................................................B-41
B.11 Safety Relay EMVL-SAF01............................................................B-42
B.11.1 Functions of the Terminals .....................................................B-42
B.11.2 Wiring of the Safety Relay ......................................................B-42
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Appendix C How to Select the Right AC Motor Drive..............................C-1
C.1 Capacity Formulas ............................................................................ C-2
C.2 General Precaution ........................................................................... C-4
C.3 How to Choose a Suitable Motor....................................................... C-5
Appendix D Suggestions and Error Corrections for Standard AC Motor
Drives.........................................................................................................D-21
D.1 Maintenance and Inspections............................................................ D-2
D.2 Greasy Dirt Problem.......................................................................... D-7
D.3 Fiber Dust Problem ........................................................................... D-8
D.4 Erosion Problem................................................................................ D-9
D.5 Industrial Dust Problem................................................................... D-10
D.6 Wiring and Installation Problem....................................................... D-11
D.7 Multi-function Input/Output Terminals Problem ............................... D-12
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1-1
Chapter 1 Introduction
The AC motor drive should be kept in the shipping carton or crate before installation. In order to
retain the warranty coverage, the AC motor drive should be stored properly when it is not to be
used for an extended period of time. Storage conditions are:
CAUTION!
1. Store in a clean and dry location free from direct sunlight or corrosive fumes.
2. Store within an ambient temperature range of -20 °C to +60 °C.
3. Store within a relative humidity range of 0% to 90% and non-condensing environment.
4. Store within an air pressure range of 86 kPA to 106kPA.
5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
7. If the AC motor drive is stored for more than 3 months, the temperature should not be higher
than 30 °C. Storage longer than one year is not recommended, it could result in the degradation
of the electrolytic capacitors.
8. When the AC motor drive is not used for longer time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
The VFD-VL is able to control Induction Motors (IM) and Permanent Magnet Motors (PM).
In the manual throughout the abbreviations IM and PM are used.
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Chapter 1 Introduction|VFD-VL
1-2
1.1 Receiving and Inspection
This VFD-VL AC motor drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User
Manual/Quick Start and CD.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the
part number of your order.
1.1.1 Nameplate Information
Example for 15HP/11kW 230V 3-Phase AC motor drive
AC Drive Model
Input Spec.
Output Spec.
Output Frequency Range
Bar Code
110VL23AT7260002
MODEL
INPUT
OUTPUT
Freq.Range
Version:00.90
:VFD110VL23A
:3PH180-264V50/60Hz43A
:3PH0-230V47A(LIFTDUTY)
41.1A(General)
11kW/15HP
:0~120Hz
Software version
Serial Number
1.1.2 Model Explanation
VFD
A
Version Type
23
Mains Input Voltage
23: Three phase230V 43: Three phase460V
VL
11 0
Applicable motor capacity
150: 20HP(15kW)
185: 25 HP(18.5kW)
220: 30 HP(22kW)
055: 7.5HP(5.5kW)
075: 10 HP(7.5kW)
110: 15 HP(11kW)
Series Name ( ariable requency rive)VF D
VFD-VL Series
550: 75HP(55kW)
750: 100 HP(75kW)
300: 40HP(30kW)
370: 50 HP(37kW)
450: 60 HP(45kW)
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Chapter 1 Introduction|VFD-VL
1-3
1.1.3 Series Number Explanation
267T110VL23A
Production number
Production year 2007
Production factory
Production week
(T: Taoyuan, W: Wujian)
Model
230V 3-phase 15HP(11kW)
If the nameplate information does not correspond to your purchase order or if there are
any problems, please contact your distributor.
1.1.4 Drive Frames and Appearances
7.5-15HP/5.5-11kW(Frame C) 20-30HP/15-22kW(Frame D)
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Chapter 1 Introduction|VFD-VL
1-4
40-100HP/30-75kW(Frame E)
Frame Power range Models
C 7.5-15HP (5.5-11kW)
VFD055VL23A/43A, VFD075VL23A/43A,
VFD110VL23A/43A
D 20-30HP (15-22kW)
VFD150VL23A/43A, VFD185VL23A/43A,
VFD220VL23A/43A
E (E1) 40-60hp (30-45kW) VFD300VL43A, VFD370VL43A, VFD450V43A
E (E2) 40-100hp (30-75kW) VFD300VL23A, VFD370VL23A, VFD550VL43A,
VFD750VL43A
Please refer to Chapter 1.3 for exact dimensions.
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Chapter 1 Introduction|VFD-VL
1-5
1.1.5 Drive Features
Communication Port
Internal structure Removable fan
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Chapter 1 Introduction|VFD-VL
1-6
1.2 Preparation for Installation and Wiring
1.2.1 Ambient Conditions
Install the AC motor drive in an environment with the following conditions:
Air Temperature: -10 ~ +45°C (14 ~ 113°F)
Relative Humidity: <90%, no condensation allowed
Atmosphere
pressure: 86 ~ 106 kPa
Installation Site
Altitude: <1000m
Operation
Vibration: <20Hz: 9.80 m/s2(1G) max
20 ~ 50Hz: 5.88 m/s2(0.6G) max
Temperature: -20°C ~ +60°C (-4°F ~ 140°F)
Relative Humidity: <90%, no condensation allowed
Atmosphere
pressure: 86 ~ 106 kPa
Storage
Transportation
Vibration: <20Hz: 9.80 m/s2(1G) max
20 ~ 50Hz: 5.88 m/s2(0.6G) max
Pollution Degree 2: good for a factory type environment.
Minimum Mounting Clearances
HAir Flow
H
WW
HP W
mm (inch)
H
mm (inch)
7.5-20HP 75 (3) 175 (7)
25-75HP 75 (3) 200 (8)
100HP 75 (3) 250 (10)
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Chapter 1 Introduction|VFD-VL
1-7
CAUTION!
1. Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2. Failure to observe these precautions may void the warranty!
3. Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions
are not allowed.
4. The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
5. The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
6. When AC motor drive is installed in a confined space (e.g. cabinet), the surrounding
temperature must be within 10 ~ 40°C with good ventilation. DO NOT install the AC motor drive
in a space with bad ventilation.
7. Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the
heatsink.
8. When installing multiple AC more drives in the same cabinet, they should be adjacent in a row
with enough space in-between. When installing one AC motor drive below another one, use a
metal separation between the AC motor drives to prevent mutual heating.
1.2.2 Remove Front Cover
7.5-15HP/5.5-11kW(frame C) & 20-30HP/15-22kW(frame D)
After removing the screws, please push the front cover to open it. For the open cover direction,
please refer to the following picture.
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Chapter 1 Introduction|VFD-VL
1-8
40-100HP/30-75kW (frame E)
After removing the screws, please push the front cover to open it. For the open cover direction,
please refer to the following picture.
1.2.3 Lifting
Please carry only fully assembled AC motor drives as shown in the following.
For 40-100HP (Frame E)
Step 1 Step 2
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Chapter 1 Introduction|VFD-VL
1-9
Step 3 Step 4
1.2.4 Flange Mounting
Step 1: Please take out the 16 screws (8 screws for each top and bottom side of the drive) and
remove the fixed plate 1 and fixed plate 2) as shown in the following figures.
3
4
1
2
7
8
5
6
fixed plate 1
1
2
5
6
3
4
7
8
fixed pl ate 2
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