Delta VFD300C43S-HS User manual

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Delta Vector Control Drive - C2000 Series (High Speed Models) User Manual
Delta Vector Control Drive
C2000 Series (High Speed Models)
User Manual

I
Copyright notice
©Delta Electronics, Inc. All rights reserved.
All information contained in this user manual is the exclusive property of Delta Electronics Inc. (hereinafter
referred to as "Delta ") and is protected by copyright law and all other laws. Delta retains the exclusive
rights of this user manual in accordance with the copyright law and all other laws. No parts in this manual
may be reproduced, transmitted, transcribed, translated or used in any other ways without the prior
consent of Delta.
Limitation of Liability
The contents of this user manual are only for the use of the AC motor drives manufactured by Delta.
Except as defined in special mandatory laws, Delta provides this user manual “as is” and does not offer
any kind of warranty through this user manual for using the product, either express or implied, including but
not limited to the following: (i) this product will meet your needs or expectations; (ii) the information
contained in the product is current and correct; (iii) the product does not infringe any rights of any other
person. You shall bear your own risk to use this product.
In no event shall Delta, its subsidiaries, affiliates, managers, employees, agents, partners and licensors be
liable for any direct, indirect, incidental, special, derivative or consequential damages ( including but not
limited to the damages for loss of profits, goodwill, use or other intangible losses) unless the laws contains
special mandatory provisions to the contrary.
Delta reserves the right to make changes to the user manual and the products described in the user
manual without prior notice and afterwards.

II
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
 Disconnect AC input power before connecting any wiring to the AC motor drive.
 Even if the power has been turned off, a charge may still remain in the DC-link
capacitors with hazardous voltages before the POWER LED is OFF. Do NOT touch the
internal circuits and components.
 There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Take anti-atatic measure
before touching these components or the circuit boards.
 Never modify the internal components or wiring.
 Ground the AC motor drive by using the ground terminal. The grounding method must
comply with the laws of the country where the AC motor drive is to be installed.
 Do NOT install the AC motor drive in a location with high temperature, direct sunlight or
inflammable materials or gases.
 Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the
AC mains circuit power supply.
 After finishing the wiring of the AC motor drive, check if U/T1, V/T2, and W/T3 are
short-circuited to ground with a multimeter. Do NOT power the drive if short circuits occur.
Eliminate the short circuits before the drive is powered.
 The rated voltage of power system to install motor drives is listed below. Ensure that the
installation voltage is in the correct range when installing a motor drive.
 For 460V models, the range is between 323–528V.
 Refer to the table below for short circuit rating:
Model (Power) Short circuit rating
460V 100 kA
 Only qualified persons are allowed to install, wire and maintain the AC motor drives.
 Even if the three-phase AC motor is stopped, a charge with hazardous voltages may still
remain in the main circuit terminals of the AC motor drive.
 The performance of electrolytic capacitor will degrade if it is not charged for a long time. It
is recommended to charge the drive which is stored in no charge condition every 2 years
for 3–4 hours to restore the performance of electrolytic capacitor in the motor drive. Note:
When power up the motor drive, use adjustable AC power source (ex. AC
autotransformer) to charge the drive at 70%–80% of rated voltage for 30 minutes (do not
run the motor drive). Then charge the drive at 100% of rated voltage for an hour (do not
run the motor drive). By doing these, restore the performance of electrolytic capacitor
before starting to run the motor drive. Do NOT run the motor drive at 100% rated voltage
right away.
 Pay attention to the following precautions when transporting and installing this package
(including wooden crate and wood stave)
1. If you need to deworm the wooden crate, do NOT use fumigation or you will damage
the drive. Any damage to the drive caused by using fumigation voids the warranty.

III
2. Use other methods, such as heat treatment or any other non-fumigation treatment, to
deworm the wood packaging material.
3. If you use heat treatment to deworm, leave the packaging materials in an environment
of over 56°C for a minimum of thirty minutes.
 Connect the drive to a three-phase three-wire or three-phase four-wire Wye system to
comply with UL standards.
 If the motor drive generates leakage current over AC 3.5 mA or over DC 10 mA on a
grounding conductor, compliance with local grounding regulations or IEC61800-5-1
standard is the minimum requirement for grounding.
NOTE
The content of this manual may be revised without prior notice. Please consult our distributors or download the latest version at
http://www.deltaww.com/iadownload_acmotordrive

IV
Table of Contents
CHAPTER 1 INTRODUCTION .................................................................................................................. 1-1
1-1 Nameplate Information…..................................................................................................1-2
1-2 Model Name………….......................................................................................................1-3
1-3 Serial Number.................................................................................................................1-3
1-4 Apply After Service by Mobile Device………………………………………………...…….1-4
1-5 RFI Jumper…..................................................................................................................1-5
1-6 Dimensions.....................................................................................................................1-8
CHAPTER 2 INSTALLATION .................................................................................................................. 2-1
2-1 Mounting Clearance..........................................................................................................2-2
2-2 Flow and Power Dissipation................................................................................................2-5
CHAPTER 3 UNPACKING ........................................................................................................................ 3-1
3-1 Unpacking.........................................................................................................................3-2
3-2 The Lifting Hook..............................................................................................................3-13
CHAPTER 4 WIRING ................................................................................................................................ 4-1
4-1 System Wiring Diagram.....................................................................................................4-3
4-2 Wiring…………………........................................................................................................4-4
CHAPTER 5 MAIN CIRCUIT TERMINALS ............................................................................................. 5-1
5-1 Main Circuit Diagram..........................................................................................................5-4
5-2 Main Circuit Terminals……………………..............................................................................5-6
CHPATER 6 CONTROL TERMINALS ...................................................................................................... 6-1
6-1 Remove the Cover for Wiring…...........................................................................................6-4
6-2 Specifications of Control Terminal…………….......................................................................6-6
6-3 Remove the Terminal Block................................................................................................6-9
CHAPTER 7 OPTIONAL ACCESSORIES ............................................................................................. 7-1
7-1 All Brake Resistors and Brake Units Used in AC Motor Drives................................................7-2
7-2 Non-fuse Circuit Breaker....................................................................................................7-5
7-3 Fuse Specification Chart ....................................................................................................7-5
7-4 AC/DC Reactors................................................................................................................7-6
7-5 EMC Filter.......................................................................................................................7-15

V
7-6 Panel Mounting (MKC-KPPK)...........................................................................................7-17
7-7 Conduit Box Kit...............................................................................................................7-19
7-8 Fan Kit............................................................................................................................7-36
7-9 Flange Mounting Kit ........................................................................................................7-44
7-10 Power Terminal Kit…………………………………………………………………….……7-50
7-11 USB/RS-485 Communication Interface IFD6530…...........................................................7-52
CHAPTER 8 OPTION CARDS .................................................................................................................. 8-1
8-1 Option Card Installation......................................................................................................8-2
8-2 EMC-D42A -- Extension card for 4-point digital input / 2-point digital input...................................8-14
8-3 EMC-D611A -- Extension card for 6-point digital input (110VAC input voltage)................................8-14
8-4 EMC-R6AA -- Relay output extension card (6-point N.O. output contact)......................................8-14
8-5 EMC-A22A -- Extension card for 2-point analog input / 2-point analog output………………….……..8-15
8-6 EMC-BPS01 -- +24V power card.........................................................................................8-15
8-7 EMC-PG01/02L -- PG card (Line driver)................................................................................8-16
8-8 EMC-PG01/02O -- PG card (Open collector)..........................................................................8-19
8-9 EMC-PG01/02U -- PG card (ABZ Incremental encoder signal/ UVW Hall position signal input).........8-22
8-10 EMC-PG01R -- PG card (Resolver)....................................................................................8-24
8-11 CMC-MOD01 -- Communication card, Modbus TCP...............................................................8-26
8-12 CMC-PD01 -- Communication card, PROFIBUS DP.............................................................8-29
8-13 CMC-DN01 -- Communication card, DeviceNet...................................................................8-31
8-14 CMC-EIP01 -- Communication card, EtherNet/IP................................................................8-34
8-15 CMC-EC01 -- Communication card, EtherCAT....................................................................8-38
8-16 CMC-PN01 -- Communication card, PROFINET..................................................................8-41
8-17 EMC-COP01 -- Communication card, CANopen.................................................................8-45
8-18 Delta Standard Fieldbus Cables………………………………………………………8-46
CHAPTER 9 SPECIFICATION .................................................................................................................. 9-1
9-1 460V Series…………………………………...........................................................................9-2
9-2 Environment for Operation, Storage and Transportation………………………….....................9-4
9-3 Specification for Operation Temperature and Protection Level…….........................................9-5
9-4 Derating Curve of Ambient Temperature……………………………………................................9-6
CHAPTER 10 DIGITAL KEYPAD ........................................................................................................... 10-1
10-1 Descriptions of Digital Keypad ………………………………….............................................10-2
10-2 Function of Digital Keypad KPC-CC01.............................................................................10-5
10-3 TPEditor Installation Instruction ....................................................................................10-23
10-4 Fault Code Description of Digital Keypad KPC-CC01.......................................................10-31
10-5 Unsupported Functions when using TPEditor on KPC-CC01 Keypad………………10-35

VI
CHAPTER 11 SUMMARPY OF PARAMETERS ..................................................................................... 11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ................................................................ 12-1
12-1 Description of Parameter Settings ……................................................................... 12.1-00-1
00 Drive Parameters……………………………………………………………………………...12.1-00-1
01 Basic Parameters……………………………………………………………………….…….12.1-01-1
02 Digital Input / Output Parameters…………………………………………………..….…….12.1-02-1
03 Analog Input / Output Parameters…………………………………………………...………12.1-03-1
04 Multi-step Speed Parameters…..……………………………………………………..……..12.1-04-1
05 Motor Parameters………………………………………………………………………….….12.1-05-1
06 Protection Parameters………………………………………………………………………..12.1-06-1
07 Special Parameters…………………………………………………………………….……..12.1-07-1
08 High-function PID Parameters……………………………………………………………….12.1-08-1
09 Communication Parameters………………………………………………………….………12.1-09-1
10 Feedback Control Parameters………………………………………………………………12.1-10-1
11 Advanced Parameters…………………………………………………………………….…12.1-11-1
13 Application Parameters by Industry……………………………….……………………….. 12.1-13-1
14 Extension Card Parameters…………………………………………………………………. 12.1-14-1
12-2 Adjustment & Application....................................................................................... 12.2-00-1
CHAPTER 13 WARNING CODES .......................................................................................................... 13-1
CHAPTER 14 FAULT CODES AND DESCRIPTIONS ............................................................................ 14-1
CHAPTER 15 CANOPEN OVERVIEW ................................................................................................... 15-1
15-1 CANopen Overview……………………............................................................................ 15-3
15-2 Wiring for CANopen………………………......................................................................... 15-6
15-3 CANopen Communication Interface Description..……………............................................ 15-7
15-4 CANopen Supporting Index.…….................................................................................. 15-19
15-5 CANopen Fault Code...……………………….................................................................. 15-26
15-6 CANopen LED Function…………….............................................................................. 15-34
CHAPTER 16 PLC FUNCTION .............................................................................................................. 16-1
16-1 PLC Summary…………………….................................................................................... 16-2
16-2 Notes before PLC Use……………………........................................................................ 16-3
16-3 Turn On……………......................…………..................................................................... 16-5
16-4 Basic Principles of PLC Ladder Diagrams..................................................................... 16-15
16-5 Various PLC Device Functions……………….................................................................. 16-26
16-6 Introduction to the Command Window........................................................................... 16-41
16-7 Error Display and Handling........................................................................................ 16-131

VII
16-8 CANopen Master Control Applications........................................................................ 16-132
16-9 Explanation of Various PLC Mode Controls (speed, torque, homing, and position)...........16-145
16-10 Internal Communications Main Node Control............................................................. 16-151
16-11 Count Function using MI8......................................................................................... 16-155
16-12 Modbus Remote IO Control Applications (use MODRW)............................................. 16-156
16-13 Calendar Function……………………………………………………………………………..16-163
CHAPTER 17 SAFE TORQUE OFF FUNCTION……………………………………………………….17-1
17-1 The Drive Safety Function Failure Rate……………………………………………………………17-2
17-2 Safe Torque Off Terminal Function Description…………………………………………………...17-2
17-3 Wiring Diagram……………………………………………………………………………………….17-3
17-4 Parameters……………………………………………………………………………………………17-5
17-5 Operating Sequence Description…………………………………………………...………………17-6
17-6 New Error Code for STO Function………………………………………………………..………..17-8
Issued Edition: 01
Firmware Version: V1.01 (Refer to Parameter 00-06 on the product to get the firmware version.)
Issued Date: 2019/02

Chapter 1 IntroductionC2000-HS
1-1
Chapter 1 Introduction
1-1 Nameplate Information
1-2 Model Name
1-3 Serial Number
1-4 Apply After Service by Mobile Device
1-5 RFI Jumper
1-6 Dimensions

Chapter 1 IntroductionC2000-HS
1-2
Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that
the part number printed on the package corresponds with the part number indicated on the
nameplate.
2. Make sure that the voltage for the wiring lies within the range as indicated on the nameplate. Please
install the AC motor drive according to this manual.
3. Before applying the power, please make sure that all the devices, including power, motor, control
board and digital keypad, are connected correctly.
4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3”
and output terminals “U/T1, V/T2, W/T3” is correct to prevent drive damage.
5. When power is applied, select the language and set parameter groups via the digital keypad
(KPC-CC01). When executes trial run, please begin with a low speed and then gradually increases
the speed until the desired speed is reached.
1-1 Nameplate Information
Figure 1-1

Chapter 1 IntroductionC2000-HS
1-3
1-2 Model Name
1-3 Serial Number

Chapter 1 IntroductionC2000-HS
1-4
1-4 Apply After Service by Mobile Device
1-4-1 Location of Service Link Label
Frame D0–H
Service link label (Service Label) will be pasted on the upper-right corner of the side where keypad is
installed on the case body, as below drawing shown:
Figure 1-2
1-4-2 Service Link Label
Scan QR Code to apply
1. Find out the QR code sticker (as above shown).
2. Using a Smartphone to run a QR Code reader APP.
3. Point your camera to the QR Code. Hold your camera steady so that the QR code comes into
focus.
4. Access the Delta after Service website.
5. Fill your information into the column marked with an orange star.
6. Enter the CAPTCHA and click “Submit” to complete the application.
Cannot find out the QR Code?
1. Open a web browser on your computer or smart phone.
2. Key in https://service.deltaww.com/ia/repair in address bar and press enter
3. Fill your information into the columns marked with an orange star.
4. Enter the CAPTCHA and click “Submit” to complete the application.
Figure 1-3

Chapter 1 IntroductionC2000-HS
1-5
1-5 RFI Jumper
(1) In the drive there are Varistor / MOVs, which are connected from phase to phase and from phase to
ground, to protect the drive against mains surges or voltage spikes.
Because the Varistors / MOVs from phase to ground are connected to ground via the RFI jumper, the
protection will be ineffective when the RFI jumper is removed.
(2) In the models with built-in EMC filter the RFI jumper connects the filter capacitors to ground from a
return path for high frequency noise to isolate the noise from contaminating the mains power.
Removing the RFI jumper strongly reduces the effect of the built-in EMC filter. Although a single drive
complies with the international standards for leakage current, an installation with several drives with
built-in EMC filter can trigger the RCD. Removing the RFI jumper helps, but the EMC performance of
each drive would be no longer guaranteed.
Frame D0–H
Remove the MOV-PLATE by hands, no screws need to be loosen.
Figure 1-4
Isolating main power from ground:
When the power distribution system of the drive is a floating ground system (IT Systems) or an asymmetric
ground system (Corner Grounded TN Systems), you must remove the RFI jumper. Removing the RFI
jumper disconnects the internal capacitors from ground to avoid damaging the internal circuits and to
reduce the ground leakage current.
Important points regarding ground connection
 To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, you must
properly ground the drive during installation.
 The diameter of the cables must comply with the local safety regulations.
 The shield of shielded cables must be connected to the ground of the drive to meet safety regulations.
 The shield of shielded power cables can only be used as the ground for equipment when the
aforementioned points are met.
 When installing more drives, do not connect the grounds of the drives in series but connect each drive
to ground. The following pictures show the correct and wrong ways to connect the grounds.

Chapter 1 IntroductionC2000-HS
1-6
Figure 1-5 Figure 1-6
Pay particular attention to the following points:
 Do not remove the RFI jumper while the power is on.
 Removing the RFI jumper also disconnects the built-in EMC filter capacitors. Compliance with the EMC
specifications is no longer guaranteed.
 Do not remove the RFI jumper if the mains power is a symmetrical grounded power system in order to
maintain the efficiency for EMC circuit.
 Do not remove the RFI jumper while conducting high voltage tests. When conducting a high voltage
test to the entire facility, you must disconnect the mains power and the motor if the leakage current is
too high.
Floating Ground System (IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30Ω) grounding system.
 Disconnect the ground cable from the internal EMC filter.
 In situations where EMC is required, check whether there is excess electromagnetic radiation affecting
nearby low-voltage circuits. In some situations, the adapter and cable naturally provide enough
suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side between
the main circuit and the control terminals to increase security.
 Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the Power
Regenerative Unit.

Chapter 1 IntroductionC2000-HS
1-7
Asymmetric Ground System (Corner Grounded TN Systems)
Caution: Do not remove the RFI jumper while the input terminal of the Power Regenerative Unit carries
power.
In the following four situations, the RFI jumper must be removed. This is to prevent the system from
grounding through the RFI capacitor and damaging the Power Regenerative Unit.
RFI jumper must be removed
1. Grounding at a corner in a triangle configuration
L2
L3
L1
Figure 1-7
2. Grounding at a midpoint in a polygonal
configuration
L2
L3
L1
Figure 1-8
3. Grounding at one end in a single-phase
configuration
L
1
N
Figure 1-9
4. No stable neutral grounding in a three-phase
autotransformer configuration
L
1
L2
L3
L1
L2
L3
Figure 1-10
RFI jumper can be used
Internal grounding through RFI capacitor, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using
a symmetrical grounding power system, an EMC filter can
be installed. As a reference, the diagram on the right is a
symmetrical grounding power system.
L2
L3
L1
Figure 1-11

Chapter 1 IntroductionC2000-HS
1-8
1-6 Dimensions
Frame D0
VFD300C43S-HS; VFD370C43S-HS
SEE DETAIL B
DETAIL A
(MOUNTING HOLE)
D
H1
SEE DETAIL A
DETAIL B
(MOUNTING HOLE)
D1
S1
H2
W
S2
S1
H3
W1 D2
Figure 1-12
Unit: mm [inch]
Frame W H1 D W1 H2 H3 D1* D2 S1 S2
D0 280.0
[11.02] 500.0 [19.69] 255.0 [10.04] 235.0 [9.25] 475.0 [18.70] 442.0 [17.40] 94.2
[3.71] 16.0 [0.63] 11.0 [0.43] 18.0 [0.71]
D1*: Flange mounting
See Detail A
See Detail B
Detail A
(Mounting Hole)
Detail B
(Mounting Hole)

Chapter 1 IntroductionC2000-HS
1-9
Frame D
VFD750C43A-HS
H3
D2
D
S2
D1
DETAIL A
(MOUNTING HOLE)
H1
S1
W1
SEE DETAIL B
WSEE DETAIL A
DETAIL B
(MOUNTING HOLE)
H2
S1
Figure 1-13
Unit: mm [inch]
D1*: Flange mounting
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 Φ1 Φ2 Φ3
D 330.0
[12.99] - 275.0
[10.83] 285.0 [11.22] 550.0 [21.65] 525.0 [20.67] 492.0 [19.37] 107.2
[4.22] 16.0 [0.63] 11.0 [0.43] 18.0 [0.71] - - -
See Detail A
See Detail B
Detail A
(Mounting Hole)
Detail B
(Mounting Hole)

Chapter 1 IntroductionC2000-HS
1-10
Frame E
VFD1100C43A-HS
W1
W
H2
H1
H3
D1
D
Figure 1-14
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 D1* D2 S1, S2 S3 Ф1 Ф2 Ф3
E 370.0
[14.57] - 300.0
[11.81] 335.0 [13.19 589 [23.19] 560.0 [22.05] 528.0 [20.80] 143.0
[5.63] 18.0 [0.71] 13.0 [0.51] 18.0 [0.71] - - -
D1*: Flange mounting
See Detail B
Detail A
(Mounting Hole)
Detail B
(Mounting Hole)
See Detail A

Chapter 1 IntroductionC2000-HS
1-11
Frame F
VFD1600C43A-HS
H1
H2
S1
S1
W
W1
S2
See Detail A
See Detail B
Detail A (Mounting Hole)
Detail B (Mounting Hole)
D2
D
D1
H3
S3
Figure 1-15
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 S3
F 420.0
[16.54] - 300.0
[11.81] 380.0 [14.96] 800.0 [31.50] 770.0 [30.32] 717.0 [28.23] 124.0
[4.88] 18.0 [0.71] 13.0 [0.51] 25.0 [0.98] 18.0 [0.71]
D1*: Flange mounting
See Detail A
See Detail B
Detail A (Mounting Hole)
Detail B (Mounting Hole)

Chapter 1 IntroductionC2000-HS
1-12
Frame G
VFD2200C43A-HS
W1
W
H2
H1
H3
D
S3
Figure 1-16
Unit: mm [inch]
Frame W H D W1 H1 H2 H3 S1 S2 S3 Ф1 Ф2 Ф3
G 500.0
[19.69] - 397.0 [15.63] 440.0 [217.32] 1000.0 [39.37] 963.0 [37.91] 913.6 [35.97] 13.0 [0.51] 26.5 [1.04] 27.0 [1.06] - - -
Detail A
(Mounting Hole)
Detail B
(Mounting Hole)
See Detail B
See Detail A