Delta Amplon RX series User manual

www.deltapowersolutions.com
The power behind competitiveness
Delta UPS - Amplon Family
User Manual
External Battery Box
for RX 3 kVA
B TTERY
PACK
B TTERY
PACK

II
Amplon RX Series
Save This Manual
This manual contains important instructions and warnings that you should
follow during the installation, operation, storage and maintenance of this
product. Failure to heed these instructions and warnings will void the warranty.
Copyright © 2016 by Delta Electronics Inc. All Rights Reserved. All rights of this
User Manual (“Manual”), including but not limited to the contents, information,
and figures are solely owned and reserved by Delta Electronics Inc. (“Delta”).
The Manual can only be applied to the operation or the use of this product. Any
disposition, duplication, dissemination, reproduction, modification, translation,
extraction, or usage of this Manual in whole or in part is prohibited without the prior
written permission of Delta. Given that Delta will continuously improve and develop
the product, changes may be made to the information in this Manual at any time
without obligation to notify any person of such revision or changes. Delta will make
all possible efforts to secure the accuracy and the integrity of this Manual. Delta
disclaims any kinds or forms of warranty, guarantee, or undertaking, either expressly
or implicitly, including but not limited to the completeness, faultlessness, accuracy,
non-infringement, merchantability or tness for a particular purpose of the Manual.

Table of Contents
III
Table of Contents
Chapter 1 : Important Safety Warnings------------------------------- 1
Chapter 2 : Product Overview and Setup---------------------------- 3
2.1 Rear Panel View------------------------------------------------- 3
2.2 Installation and Connection ----------------------------------- 3
Chapter 3 : Type of Battery Required --------------------------------- 6
Chapter 4 : Battery Installation------------------------------------------ 7
Chapter 5 : Wiring Diagram----------------------------------------------10
Chapter 6 : Storage & Maintenance ----------------------------------12
Appendix 1 : Warranty ----------------------------------------------------13

1
Amplon RX Series
Chapter 1 : Important Safety Warnings
Please comply with all warnings and operating instructions in this manual strictly.
Save this manual properly and read carefully the following instructions before install-
ing the unit. Do not operate the unit before reading through all safety information
and operating instructions carefully.
z
zDo not try to repair the unit yourself, contact your local supplier or your warranty
will be void.
z
zTo eliminate any overheating of the battery box, keep all ventilation openings
free from obstruction and do not place any foreign objects on top of the battery
bank. Keep the battery box 20 cm away from the wall.
z
z Make sure the battery box is installed within the proper environment as specied
(0-40°C and 30-90% non-condensing humidity).
z
zDo not install the battery box under direct sunlight. Your warranty will be void if
the batteries fail due to overheating.
z
zThis battery box is not designed for use in dusty, corrosive and salty environ-
ment.
z
zThe warranty for this battery bank will be void if water or other liquid is spilt or
poured directly onto the battery box. Similarly we do not warrant any damage to
the battery box if foreign objects are deliberately or accidentally inserted into the
battery box enclosure.
z
zThe battery will discharge naturally if the system is unused for a period of time.
z
zIt should be recharged every 2-3 months if unused. If this is not done, then the
warranty will be null and void. During normal operation, the batteries will be au-
tomatically remained in charged condition.
z
zServicing of batteries should be performed or supervised by trained personnel
with knowledge of batteries and the required precautions.
z
zWhen replacing batteries, it is necessary to replace ALL batteries with the same
quantity, type & capacity.
z
zCAUTION – Do not dispose of battery or batteries in a re. The battery may ex-
plode.

Chapter 1 Important Safety Warnings
2
z
zCAUTION – Do not open or mutilate the batteries. The electrolyte from the bat-
teries is toxic and harmful to the skin and eyes.
z
zCAUTION – Risk of Electric Shock – Hazardous voltage may exist between bat-
tery terminals and ground. Test before touching with bare hands.
z
zCAUTION – A battery can present a risk of electrical shock and high short circuit
current. The following precaution should be observed when working on batteries:
1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting battery ter-
minals.
z
zDo not plug or unplug the battery connector if UPS works in DC (discharging)
mode.

3
Amplon RX Series
Chapter 2 : Product Overview and Setup
NOTE : Before installation, please inspect the unit. Be sure that nothing
inside the package is damaged. Please keep the original package in a safe
place for future use.
2.1 Rear Panel View
EXTERNAL BATT. CONNECTOR
72Vdc,50A max.
EXTERNAL BATT. CONNECTOR
72Vdc,50A max.
2 1
1External battery connector: connects to either UPS or the 2nd battery box.
2Battery breaker: battery over-current protection breaker.
2.2 Installation and Connection
z
zUnpacking & Inspection
1. Remove the battery box from the packing.
NOTE : The battery box is very heavy, be cautious when unpacking
and lifting the unit to avoid injury.
2. Check the inside package:

Chapter 2 Product Overview and Setup
4
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Thepower behind competitiveness
Delta UPS - Amplon Family
UserManual
ExternalBattery Box
forRX 3 kVA
B TTERY
PACK
B TTERY
PACK
B TTERY
PACK
1 2
5 6
4
3
No. Item Quantity
1External battery box 1 PC
2User manual 1 PC
3Ear 2 PCS
4Battery connection cable 1 PC
5Screw 8 PCS
6Extended stand 2 PC
z
zSelecting Installation Position
It is necessary to select a proper environment to install the unit, in order to
minimize the possibility of damage to the battery box and extend the life of the
batteries. Please follow the instructions below:
1. Keep at least 20cm (8 inches) clearance from the rear panel of the unit from
the wall or other obstructions.
2. Do not block the air-ow to the ventilation openings of the unit.
3. Please ensure the installation site environmental conditions are in accord-
ance with the unit’s working specications to avoid overheat and excessive
moisture.
4. Do not place the unit in a dusty or corrosive environment or near any am-
mable objects.
5. This unit is not designed for outdoor use.

5
Amplon RX Series
This unit can either be mounted or placed vertically on the desk.
z
zRack Installation
B TTERY
PACK
B TTERY
PACK
z
zTower Installation
ON/MUTE SELECT OFF/ENTER
B TTERY
PACK
z
zConnecting with UPS and Other Battery Box
Follow below installation chart to connect with UPS and other battery box with
included cable.
UPS
2 battery box
nd
1 battery box
st

6
Chapter 3 Type of Battery Required
Chapter 3 : Type of Battery Required
This battery box has been designed to operate with the following types of batteries:
1. 72V/ 9Ah Version: 6 pieces of 12V 9Ah batteries.
2. 72V/ 18Ah Version: 12 pieces of 12V 9Ah (6+6) batteries.

7
Amplon RX Series
Chapter 4 : Battery Installation
If your battery box is not installed with batteries, please follow proper procedure to
put batteries inside of the unit.
NOTE : Make sure that the battery box is disconnected from the UPS before
performing the following sequence of operations.
z
zBattery Box 72V
1
Open the package and place the battery box on a horizontal plane.
2
Remove the removable left-hand front panel by pulling it from the lower
extremity.
Left-hand front panel
3
Remove the 2 screws present and remove the right-hand front panel.
Right-hand front panel

Chapter 4 Battery Installation
8
4
Remove the metal top cover of the battery box by unscrewing the 8 screws
present on the two sides (4 on the right side and 4 on the left side), 3
screws on the top and 4 screws on the back side.
5
Once the battery box is opened, remove the two battery xing plates pre-
sent on the left side of the battery box by unscrewing the 4 screws present.
NOTE : To install the second branch of batteries, repeat the same
procedure on the two battery fixing plates on the right side of the
battery box.
6
Now, it is possible to put the batteries inside following below picture (in the
following drawing is indicated the fasten positions for the correct batteries
placing).

9
Amplon RX Series
NOTE : To install the second branch of batteries, repeat the same
procedure on the right side of the battery box.
7
Connecting all batteries following the wiring diagram shown in Chapter 5:
Wiring Diagram.
8
Put all batteries inside and re-install the battery xing plates.
NOTE : To install the second branch of batteries, repeat the same
procedure on the right side of the battery box.
9
Put metal top cover back to the unit. Reinstall the right-hand front panel and
secure it with the original 2 screws. After that, replace the left-hand front
panel.
10
Connect the battery box to the UPS.

Chapter 5 Wiring Diagram
10
Chapter 5 : Wiring Diagram
z
zBattery Box 72V
BaLink PCBA + BaLink PCBA -
Breaker
1baery bench
2 baery bench
RED
RED
BLACK
BLACK
st
nd

11
Amplon RX Series
Picture example as below:
M
M
M
+
-
-
+
+
-
-
+
+
-
-
+
+
-
-
+
+
-
-
+
+
-
+
-
240mm
280mm
380mm
380mm
NOTE : The cable connection from external battery connector to PCB is
already present inside the battery box. All the other cable connection should
be followed by wiring diagram.

Chapter 6 Storage & Maintenance
12
Chapter 6 : Storage & Maintenance
The unit contains no user-serviceable parts. If the battery service life (3~5 years at
25°C ambient temperature) has been exceeded, the batteries must be replaced. In
this case, please contact your dealer.
Be sure to deliver the spent battery to a recycling facility or ship it
to your dealer in the replacement battery packing material.
z
zStorage
Before storing, charge the unit 4 hours. Store the unit covered and upright in a
cool, dry location. During storage, recharge the battery in accordance with the
following table:
Storage Temperature Recharge Frequency Charging Duration
-25°C ~ 40°C Every 3 months 1 ~ 2 hours
40°C ~ 45°C Every 2 months 1 ~ 2 hours

13
Amplon M Series
Appendix 1 : Warranty
Seller warrants this product, if used in accordance with all applicable instructions,
to be free from original defects in material and workmanship within the warranty
period. If the product has any failure problem within the warranty period, Seller will
repair or replace the product at its sole discretion according to the failure situation.
This warranty does not apply to normal wear or to damage resulting from improper
installation, operation, usage, maintenance or irresistible force (i.e. war, fire,
natural disaster, etc.), and this warranty also expressly excludes all incidental and
consequential damages.
Maintenance service for a fee is provided for any damage out of the warranty
period. If any maintenance is required, please directly contact the supplier or Seller.
WARNING:
The individual user should take care to determine prior to use whether the
environment and the load characteristic are suitable, adequate or safe for
the installation and the usage of this product. The User Manual must be
carefully followed. Seller makes no representation or warranty as to the
suitability or tness of this product for any specic application.
Version Date : 2016_12_19