Dennis E Series User manual

SP20057_REV1.0
ES-860 / ES-760
ELECTRIC CASSETTE
MOWER
INSTRUCTION MANUAL

2
SP20057_REV1.0
CONTENT
1. CERTIFICATE OF CONFORMITY 3
2. SERIAL NUMBER 3
3. IMPORTANT SAFETY INSTRUCTIONS 4
4. INTRODUCTION 5
5. MACHINE DESCRIPTION 5
6. TECHNICAL DATA 6
7. CONTROLS 8
8. BASIC SCREEN CONTROLS 9
9. SCREEN MENU 10
10. WIRING 15
11. CHARGING 17
12. FREQUENTLY ASKED QUESTIONS 18
13. GENERAL ADJUSTMENTS 19
14. REMOVING THE CASSETTE UNIT 21
16. ROUTINE MAINTENANCE 22
15. GENERAL LUBRICATION 22
17. STORAGE 23
18. BATTERY CARE INFORMATION 24
19. CASSETTES AND THEIR USES 26
20. TROUBLE SHOOTING 28
21. ES-860 / ES-760 - PARTS BOOK 31
22. CHASSIS MAIN ASSEMBLY 32
23. ELECTRICAL 34
24. REAR ROLLER 35
25. ROLLER DRIVE 38
26. MECHANICAL PARKING BRAKE 39
27. CYLINDER DRIVE 40
28. FRONT ROLLER 41
29. HANDLE BARS 42
30. HANDLE CONSOLE 43
31. GRASS BOX CRADLE 45
32. GRASS BOX 46
33. GUARDS 47
34. DECALS 48
35. CUTTER CASSETTE 49
36. VERTICUTTER CASSETTE 51
37. SCARIFIER CASSETTE 53
38. BRUSH CASSETTE 55
39. SORREL ROLLER CASSETTE 57
40. SPRING TINE CASSETTE 59
NOTICE OF COPYRIGHTS AND PROPERTY RIGHTS
● Keepthisoperatingmanualcondential.
● Onlymakethisoperatingmanualaccessibletoauthorizedpersons.
● OnlypassthisoperatingmanualtothirdpartiesafterobtainingwrittenpermissionfromDENNIS.
● AlldocumentsareprotectedundertheCopyrightAct.Passingonandreproducingdocuments,includingexcerpts,andexploiting
andsharingthecontentsofdocumentsisprohibitedunlessexpresslyapprovedinwriting.
● Violationsarepunishableandsubjecttocompensationofdamages.DENNISreservestherighttoexerciseanyandallindustrial
propertyrights.

3
SP20057_REV1.0
1. CERTIFICATE OF CONFORMITY
2. SERIAL NUMBER
MAKE A NOTE OF THE SERIAL NUMBER OF YOUR MACHINE AND ALWAYS
QUOTE IT IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS.
NOTE:-
MACHINE SERIAL NUMBER
CHASSIS SERIAL NUMBER
BATTERY SERIAL NUMBER
MOTOR SERIAL NUMBERS
ROLLERMOTOR(withGearbox) CYLINDERMOTOR
Tested at:-
- Howardson Works
Complies with the applicable requirements of:-
- Machine Directive 2006/42/EC
- Noise Directive 2000/14/EC (Annex VI Procedure 1)
Managing Director
Ian Howard
EU DECLARATION OF CONFORMITY
SP28011_REV2
ES-860 Cassette Cylinder Mower powered by Electric Motors
Manufacturer:-
- Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK
Owner of Technical Document:-
- Mr I.D. Howard, Howardson Ltd, Howardson Works Kirk Langley, Derby, DE6 4NJ, UK
Notied Body:-
- Vincotte, NB0026, Jan Olieslagerslaan 35, B-1800 Vilvoorde, Belgium
I the undersigned declare that this machine:-
Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England
Tel: [phone]
A division of Howardson Ltd – a proudly British company
www.dennisuk.com www.sisis.com
Model Cutting
Width Power Measured Sound Power Level
Guaranteed Sound
Power Level Serial Number
ES-860 860mm InMotion 103 (Drive)
InMotion 106 (Cylinder) 88dB Lwa 91dB Lwa See product ID Range

4
SP20057_REV1.0
NEVER
• Carryoutadjustmentswhilstthemachineisrunning.
• Allowanyunauthorisedpersontohandlemachines,inanyway,atanytime.
• Openorattemptanyworkinsidetheelectricalbox.Openingtheboxwillvoidthewarranty.
• ReplaceanyelectricalcomponentsormotorswithnonOEMparts.
• AttempttochargethemachinefromanynonOEMcharger.
• Operatemowerifelectricalwiresaredamagedorbarecableisexposed.
ALWAYS
• Readtheoperatinginstructionscarefullyandunderstandthecontrolsbeforecommencingwork.
• Usesafetyguardsandmakesuretheyarecorrectlyttedinposition.Theyaresuppliedforyourprotection.
• Beforestartingworkalwaysvisuallycheckmachinefordamageorweartoparts.
• Lookbehindbeforestartingtoreverseandwatchoutforchildrenorpedestrians.
• Respectpoweredmachines.Alwayskeephandsandfeetclearofmovingpartsandrememberthat
brushesandrollerscancontinuetorotateevenafterthepowerunitisswitchedo󰀨.
• Switcho󰀨thepoweranddisconnectthebatterybeforeservicingormakingrepairs.
• Neverliftorcarryamachinewhilstanypartsaremoving.
CAUTION:- READ THE INSTRUCTIONS. Wewantyoutoobtainthebestperformancefromthis
  machine.Ifyouhaveanydi󰀩cultyincarryingoutthefollowinginstructionsplease
  contactyourlocalDENNISdealer.
48V
3. IMPORTANT SAFETY INSTRUCTIONS
TRAINING
● Befamiliarwiththecontrolsandtheproperuseoftheequipment.
● Neverallowchildrenorpeopleunfamiliarwiththeseinstructionstousethemower.Localregulationsor
insurancemayrestricttheageoftheoperator.
● Nevermowwhilepeople,especiallychildren,orpetsarenearby.
● Keepinmindthattheoperatororuserisresponsibleforaccidentsorhazardsoccurringtotheotherpeopleor
theirproperty.
PREPARATION
● Thoroughlyinspectwheretheequipmentistobeusedandremoveallstones,sticks,wire,bonesandother
foreignobjects.
● Beforeusingthemachinealwaysinspectthesafetydevices,includingtheemergencycut-o󰀨switch,aswellas
checkingthebladesforexcessivewearordamage.Replaceifnecessary.
● Whilemowingalwayswearsubstantialfootwearandlongtrousers.Donotoperatethemowerbarefootorin
opensandals.
● Indry,dustyorwindyconditionsitmaybenecessarytoweareyeprotectiontoprotectyoureyesfromying
debris.
OPERATION
● Mowonlyindaylightorgoodarticiallight.
● Avoidoperatingthemachineinwetgrasswherefeasible.
● Alwaysbesureofyourfootingonslopes.
● Walk.Neverrun.
● Walkacrossthefaceofslopes,neverupanddown.
● Exerciseextremecareonslopes,especiallywhenchangingdirection.
● Donotmowsteepslopes.
● Useextremecautionwhenreversingorpullingthemachinetowardsyou.
● Stopthebladesandtiltthemowerbackontherearrollerwhencrossingsurfacesotherthangrassorwhen
transportingbetweenareastobemown.
● Neveroperatethemowerwithdefectiveguardsorshieldsorwithoutsafetydevices,forexamplewithoutthe
deectorplateorgrassboxinplace.
● Donotputhandsorfeetneartheunderrotatingparts.Keepclearofthedischargeopeningatalltimes.
● Neverpickuporcarrythemowerwhilethemotorsarerunning.

5
SP20057_REV1.0
4. INTRODUCTION
ThisoperatingmanualisanessentialtooltoensuretheproperandsafeoperationoftheES-860ElectricCassetteMower.This
usermanualcontainsimportantinformationregardingthesafe,properande󰀩cientoperationoftheES-860.Adherencetothis
manualwillhelptoavoidrisk,lowerrepaircostsandreducedowntimeswhilesimultaneouslyincreasingtheservicelifeofthe
ES-860itself.Theoperatingmanualmustalwaysbeavailable,andeverypersontaskedwithworkingonorwiththeES-860
mustreadandfollowtheinstructions.
Inthecaseofanydi󰀩culty,oriffurtherinformationoradviceisrequired,ourServiceDepartmentisalwaysatyourcall.Inthe
interestsofspeedandaccuracyofinformationpleasequotetheserialnumbersofthemachinewhenmakingenquiries.For
themachine,thisistobefoundonaplateattachedtothesideofthechassis.Wesuggestyouwritethenumbersonthefront
pageofthisbook.
5. MACHINE DESCRIPTION
Manufacturedwith34”(86cm)cuttingwidththismachineisrunbyapairof48Vhighe󰀩ciencybrushlesspermanentmagnet
ACmotorspoweredfroman111Ahlithiumionbattery.
Therearrollerandcutterarecontrolledindependentlyviabeltdrivesoperatedfromthedisplayscreenontheupperhandlebar.
Amechanicalparkingbrakeisttedforaddedsafetywhenworkingaroundunevenground,whenappliedthisdisengagedrive
tobothmotorsforaddedsafety.
Inthedesignofthemachine,specialattentionhasbeengiventotheimportanceofeasyserviceandmaintenancewiththe
constructionbasedonasectionalassemblysystem.ThesearetheElectricalDrivesystem,theRearRollerUnitandtheFront
RollerUnit,eachofwhichcanbereadilyremovedindividuallyfromthemainFrameChassisUnit.
Theinterchangeablecassettesystemallowsavarietyofcassettestobeusedforvaryingapplications.Dennis860cassetteare
interchangeablebetweentheES-860&G-860(petrolmachine).

6
SP20057_REV1.0
ES-860
DIMENSIONS
A-WIDTH(mm) 1010 1110
B-LENGTHwithGrassBox(mm) 1860
C-LENGTHwithoutGrassBox(mm) 1340
D-HEIGHT(mm) 1100
WEIGHTwithCuttingCassette(Kg) 123 235
WEIGHTwithoutCassette(Kg) 188 195
CuttingWidth 760MM/30” 860mm/34”
DRIVE SYSTEM
RollerMotor(W) 630
RollerDriveSystem TimingBelt
CylinderMotor(W) 1200
CylinderDriveSystem MultiVbelt
ELECTRICAL SYSTEM
BatteryType LithiumIon
SystemVoltage 48
BatteryCapacity(Ah) 111
SelfDischarge@25°C <2%permonth
C
B
D
A
6. TECHNICAL DATA

7
SP20057_REV1.0
NUMBER PART NUMBER PART
1 ElectricalBox 7BeltGuards
2 BatteryCover 8 MechanicalHandBrake
3 RollerMotor 9 CuttingHeightAdjuster
4 CylinderMotor 10 CassetteRetainingBolt
5 Cassette 11 GrassBox
6 BottomBladeAdjustmentKnob 12 HandleBarAdjusters
1
2
3
4
5
6
7
11
10
12
9
8
12
1
11
2
7
9
1413 1516 17
13
15
14 16
17
NUMBER PART NUMBER PART
13 KeySwitch 16 Deadman’sHandle
14 DisplayScreen 17 StartButton
15 EmergencyStop
Or

8
SP20057_REV1.0
7. CONTROLS
FOR THE LOCATION OF CONTROLS AND COMPONENTS REF “MACHINE DESCRIPTION” & ‘TECHNICAL DATA’
PAGES. BE FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THE EQUIPMENT BEFORE STARTING.
KEY SWITCH & START BUTTON (ITEM 13 & 17)
Thisswitchcutspowertotheelectricalcomponentsandcanbeusedtodosoatanytimeduringtheoperationofthemachine.
See basic operations page for more information
DEADMANS CONTROLS (ITEM 16)
Thisisanoperatorpresencecontrol.Thismustbedepressedbeforethedriveandcylindermotorswillengage.Releasingthe
handleduringoperationwillcutpowertobothmotors.
MECHANICAL PARKING BRAKE (ITEM 8)
Thisappliesamechanicalbraketotherearroller.Itisonlytobeengagedwhenthemachineisstationary,itisNOTtostopthe
machine.Pushtheleverforwardtoengageandpullbackbehindbrakeplatetodisengage.Thedisplaywillautomaticallydisplay
PARKonthegearselectioniconwhenthebrakeisengaged.Thebrakemustbedisengagedbeforethegearselectioncanbe
changedbytheoperator.
THE MECHANICAL PARKING BRAKE MUST BE DISENGAGED TO ALLOW
THE MOWER DISPLAY TO BE SET TO DRIVE OR REVERSE.
NOTE:-
PUSHING THE MOWER WHEN NOT MOTOR DRIVEN SHOULD ALWAYS BE
DONE IN NEUTRAL TO AVOID DAMAGING THE INTERNAL MOTOR BRAKE.
NOTE:-
CONTROL SCREEN (ITEM 14)
MoweroperationscanbeundertakenfromtheHOMEscreen.See(8)BASICSCREENOPERATIONSonthenextpageoutline
mowercontrolsfromthisscreen.FromtheHOMEscreen,Drivestart/stop,Drivespeed,Cylinderstart/stop,Reverse&Turning
Speedcanbeoperated.
OthersettingchangescanbecontrolledthroughtheMENUsettings.TheseincludeClipRate,RPM,PasswordProtect,Speed
Defaults&manyothers.See (9) SCREEN MENUS.
TonavigatebacktotheHOMEscreenfromanyothermenuscreenpresstheHOMEscreenicon(seebelow).
HOME SCREEN
(Return to HOME screen from menus)

9
SP20057_REV1.0
8. BASIC SCREEN CONTROLS
SP19027_REV2 - 11/02/2021
2.0KM/H
2.0KM/H
P
D
R
N
D
R
P
N
D
R
N
P
R
D
P
N
Cylinder START / STOP
When in DRIVE only
Roller START / STOP
When in DRIVE or REVERSE
Turning Speed
Turn ON / OFF
DRIVE - To operate mower
NEUTRAL - Free rolling
PARK - Mechanical parking brake is on
REVERSE - Roller direcon backwards
D
R
N
P
4.0
KM/H
2.0KM/H
5.5 KM
135 MIN
DENNIS NO.1
09:33
23 SEPT 2020
MENU
Increase / Decrease
Forward Speed
(0.1 increments)
Enter MENU BATTERY LEVEL
E-SERIES BASIC OPERATING
TIME - DATE
TRIP DISTANCE
TRIP TIME
SELECTED CLIP
RATE or RPM
RPM
KEY START
A) Release E-Stop
B)

C)
D)‘CLICK’

E)

ON
OFF
C) / D)A) B)
START BUTTON
‘CLICK’
3
sec
DEADMAN’S HANDLE MUST ALWAYS BE HELD TO OPERATE ROLLER
AND CYLINDER DRIVE.
NOTE:-

10
SP20057_REV1.0
9. SCREEN MENU
D
R
N
P
4.0
KM/H
2.0KM/H
5.5 KM 135 MIN DENNIS NO.1
09:33
23 SEPT 2020
MENU
?ES-860
Version - SP27002_REV2.21
Serial No. - ES8600001
DENNIS NO.1 FACTORY
SETTINGS
ES-860
Serial No. - ES8600001
DENNIS NO.1
RPM
ES-860
Serial No. - ES8600001
DENNIS NO.1
D _ _
!
nd
22
JAN
UP
2020
Last Completed 24/10/2019 Last Completed 24/10/2019 Last Completed 24/10/2019
STANDARD ‘D150’ 100 c/m - FACTORY SETTING ‘RATE B’ XXX c/m - ‘USER DEFINED DESCRIPTION’ ‘RATE C’ XXX c/m - ‘USER DEFINED DESCRIPTION’
RBACK LAPPING IN
MONTHLY CHECKS
BATTERY INFO
DEFAULT SPEEDS
TRIP LOGS
EDIT CLIP RATES
HOME SCREEN MAIN MENU
EDIT MACHINE NAME
EDIT TIME / DATE
HOME SCREEN
LOCK / UNLOCK EDITING MAIN MENU EDIT PASSWORD CODE
DAILY CHECKS
MONTHLY CHECKS
HOME SCREEN
YEARLY CHECKS
MAIN MENU
SELECT DEFAULT
SELECT USER DEFINED SELECT USER DEFINED
HOME SCREEN
HOME
SCREEN MAIN MENU
PAGE DOWN
HOME SCREEN
MAIN MENU
OPERATIONS SCREEN
MACHINE SETTINGS
3 MORE USER DEFINED SELECTION OPTIONS
MAINTENANCE SCREEN
RATE SELECTION PAGE C
PAGE C
PAGE B
PAGE B PAGE A
PAGE A
DOWNLOAD LOG (TO USB)
SCREEN BRIGHTNESS
ES-860
Serial No. - ES8600001
DENNIS NO.1
CYLINDER
FACTORY SETTINGS
INFORMATION SCREEN PAGE D
MANUAL INFORMATION
FREQUENTLY ASKED QUESTIONS
CONTACT INFORMATION
HOME SCREEN MAIN MENU
ES-860
ELECTRIC CASSETTE MOWER
EDIT RPM RATES
SORREL ROLLER
CYLINDER
BRUSH
CUTTER
HOME SCREEN MAIN MENU
CASSETTE SELECTION PAGE D
SORREL ROLLER CYLINDER
CUTTER
BRUSH
SP19024_REV2 - 11/02/2021

11
SP20057_REV1.0
D
R
N
P
4.0
KM/H
2.0KM/H
5.5 KM
135 MIN
DENNIS NO.1
09:33
23 SEPT 2020
MENU
ES-860
Serial No. - ES8600001
DENNIS NO.1
CYLINDER
HOME SCREEN
MAIN MENU
CYLINDER
START
DRIVE SELECT
SELECTION UP
SELECTION DOWN
MAIN MENU
BATTERY CHARGE
TRIP STATISTICS
(DISTANCE COVERED / TIME RUN)
& RATE SELECTED
BUTTON SELECTION
SCREEN INFO
BUTTON SELECTION
SCREEN INFO
SPEED UP (0.1)
SPEED DOWN (0.1)
OPERATING SCREEN FOR MOWER. ALWAYS AN OPTION ON OTHER SCREENS TO GET STRAIGHT BACK TO THIS SCREEN (TOP LEFT ICON).
MAIN MENU SCREEN. ALWAYS AN OPTION ON OTHER SCREENS TO GET STRAIGHT BACK TO THIS SCREEN (TOP RIGHT ICON).
TIME AND DATE
SET ON MACHINE
ROLLER START
ACTIVATE TURNING
SPEED
ROLLER SPEED
RETURN TO HOME
SCREEN
SELECT CLIP /
RPM RATE
OPERATIONS SCREEN
MACHINE MAINTENANCE SCREEN
MACHINE TYPE
MACHINE SERIAL NUMBER
MACHINE NAME - SET ON MACHINE
INFORMATION
PAGE A
MACHINE SETTINGS
DEPENDENT ON CASSETTE
SELECTED. SELECT BETWEEN
FACTORY SET OR USER
DEFINED RATES.
DRIVE / NEUTRAL / PARK / REVERSE
DEFAULT SPEEDS / TRIP LOGS /
EDIT CLIP RATE / BATTERY INFO
EDIT MACHINE NAME / EDIT
TIME & DATE / PASSWORD SET
DAILY / MONTHLY / YEARLY CHECKS.
BACKLAPPING CONTAINED IN ‘MONTHLY CHECKS’
MANUAL / FAQs / CONTACT
INFORMATION
MONTHLY CHECKS TO
BE COMPLETED
RPM
CLIP RATE (CYLINDER)
RPM RATE (BRUSH OR CUTTER)
FREE ROLLING (SORREL ROLLER)
ANNUAL CHECKS
TO BE COMPLETED
BY DEALER
CASSETTE TYPE
CYLINDER / CUTTER
BRUSH / SORREL ROLLER

12
SP20057_REV1.0
ES-860
Serial No. - ES8600001
DENNIS NO.1
RPM
ES-860
Serial No. - ES8600001
DENNIS NO.1
D _ _
!
OPERATIONS SCREEN
MACHINE SETTINGS
EDIT DEFAULT TURNING
AND FORWARD SPEED
EDIT CLIP RATES
BUTTON SELECTION
SCREEN INFO
BUTTON SELECTION
SCREEN INFO
BATTERY &
CHARGE INFO
RETURN TO HOME
SCREEN
PASSWORD EDIT
PASSWORD
RENAME MACHINE
MACHINE TYPE
MACHINE SERIAL NUMBER
MACHINE NAME - SET ON MACHINE
PAGE B
SET TIME & DATE
TURN PASSWORD ON / OFF
STOPS USERS EDITING
SETTINGS
CHANGE PASSWORD CODE
RETURN TO HOME
SCREEN
MACHINE TYPE
MACHINE SERIAL NUMBER
MACHINE NAME - SET ON MACHINE
RETURN TO MAIN
MENU SCREEN
VIEW AND RESET LOGS
EDIT 5 USER DEFINED RATES
EDIT CLIPS PER METRE /
NAME / ADD NOTES
WILL BECOME DEFAULT ON
HOME SCREEN
DISTANCE / TIME / CHARGE
RESETTABLE TRIP & LIFETIME
READOUTS
LAST FULL CHARGE /
TOTAL CHARGES ETC
SCREEN
BRIGHTNESS
DOWNLOAD LOG
DOWNLOAD TO USB STICK
EDIT RPM RATES
EDIT RPM RATES FOR BRUSHES
& CUTTERS

13
SP20057_REV1.0
rd
23
JAN
UP
2020
Last Completed
24/10/2019
Last Completed
24/10/2019
Last Completed
24/10/2019
STANDARD ‘D150’
100 c/m - FACTORY SETTING
‘RATE B’
XXX c/m - ‘USER DEFINED DESCRIPTION’
‘RATE C’
XXX c/m - ‘USER DEFINED DESCRIPTION’
MAINTENANCE SCREEN
RATE SELECTION
DAILY CHECKS
ANNUAL CHECKS
BUTTON SELECTION
SCREEN INFO
BUTTON SELECTION
SCREEN INFO
MAINTENANCE SCREEN. SELECT AND SIGN OFF DAILY / WEEKLY & YEARLY CHECKS. BACKLAPPING (REVERSE CYLINDER) IN
MONTHLY CHECKS.
SELECT YOUR CLIP RATE OR RPM DEPENDENT ON THE CASSETTE TYPE YOU HAVE SELECTED. WHEN CHOSEN IT WILL RETURN YOU TO
HOME SCREEN READY TO OPERATE. CLIP RATE MAINTAINED EVEN WHEN SPEED ALTERED. RPM WILL REMAIN CONSTANT.
RETURN TO HOME
SCREEN
PAGE DOWN
SELECT DEFAULT
CLIP RATE
PAGE C
SELECT USER
DEFINED CLIP RATE
RETURN TO HOME
SCREEN
RETURN TO MAIN
MENU SCREEN
MONTHLY CHECKS
SELECT USER DEFINED
CLIP RATE
LAST DATE COMPLETED.
ARE CHECKS UP TO DATE
CLICK ON BOTTON THIS
SIDE TO SEE EXPANDED
LOG LIST
GIVES LIST OF CHECKS.
LOG AS COMPLETE
ONCE DONE
GIVES LIST OF CHECKS.
LOG AS COMPLETE
ONCE DONE
GIVES LIST OF CHECKS. LOG AS
COMPLETE ONCE DONE
NEXT 3 USER
DEFINED SELECTIONS
LOCKED FOR EDITING
RPM

14
SP20057_REV1.0
SORREL ROLLER
CYLINDER
BRUSH
CUTTER
?
Machine type - ES-860
Program No. - SP27002_REV2.21
Serial No. - ES8600001
Machine Name - DENNIS NO.1 FACTORY
SETTINGS
INFORMATION SCREEN
MANUAL INFO
CONTACT INFO
BUTTON SELECTION
SCREEN INFO
INFORMATION SCREEN. VIEW SELECT MANUAL PAGES, FREQUENTLY ASKED QUESTIONS AND DENNIS CONTACT DETAILS.
PAGE D
RETURN TO HOME
SCREEN
RETURN TO MAIN
MENU SCREEN
FREQUENTLY ASKED
QUESTIONS
DENNIS CONTACT DETAILS
ADDRESS / PHONE / E-MAIL / WEB
FACTORY SETTINGS
(PASSWORD PROTECTED)
PULLEY RATIOS
REVERSE SPEED
OPERATING RANGES (SPEED / RPM / CLIP RATE)
FACTORY RESET
SWAP MACHINE TYPE OR CYLINDER BLADE NUMBER
SHOW / RESET USER PASSWORD
KEY MANUAL PAGES / INFO
RETURN TO HOME
SCREEN
CUTTER CASSETTE
CYLINDER CASSETTE
SORREL ROLLER
BRUSH CASSETTE
SORREL ROLLER
BRUSH
CUTTER
CYLINDER
CASSETTE SELECTION
RETURN TO MAIN
MENU SCREEN
CHOOSE NUMBER OF BLADES
ON NEXT SCREEN
THEN CHOOSE CLIP RATE
CHOOSE RPM ON NEXT SCREEN
CHOOSE RPM ON NEXT SCREEN
BACK TO HOME SCREEN
CYLINDER MOTOR
DISENGAGED TO FREE ROLL
SELECT THE TYPE OF CASSETTE FITTED INTO
THE MACHINE.
MACHINE TYPE
SOFTWARE VERSION
MACHINE SERIAL NUMBER
MACHINE NAME - Set on machine

15
SP20057_REV1.0
10. WIRING
+
-
-
+
SP19031_REV2 - 09/09/2021
E-SERIES MACHINE WIRING
BMS CONTROLLER HARNESS
(SP12128)
NODE 1 BATTERY
(SP12126)
GEARBOXED
103 MOTOR -
ROLLER DRIVE
(SP15102)
106 MOTOR -
CYLINDER
DRIVE
(SP15104)
U
W
VU
W
V
U
V
W
U
V
W
GB
I
F
D
E
NL
ATTENTION:Refer to Manual
ATTENZIONE:Riferirsi al Manuale
ATTENTION:Se référer au Manuel
VORSICHT:Siehe Handbuch
ATENCIÓN:Referirse al Manual
OPGELET: Naar het Handboek
PARKING BRAKE
MICROSWITCH
HANDLE WIRING HARNESS
(SP12107)
ELECTRICAL BOX TOP
800253A
MOTOR WIRING HARNESS
(SP12106)
MOTOR WIRING HARNESS
(SP12106)
CONNECTED TO -
HANDLE CONTROLLER
HARNESS
(SP12108)
HYPERDRIVE - HYP-00-2890
-
+

16
SP20057_REV1.0
NC 2
NO 3 M 1
SP19031_REV2 - 09/09/2021
E-SERIES MACHINE WIRING
GB
I
F
D
E
NL
ATTENTION:Refer to Manual
ATTENZIONE:Riferirsi al Manuale
ATTENTION:Se référer au Manuel
VORSICHT:Siehe Handbuch
ATENCIÓN:Referirse al Manual
OPGELET: Naar het Handboek
PARKING BRAKE MICROSWITCH
HANDLE WIRING HARNESS
(SP12107)
ELECTRICAL BOX TOP
800253A
HANDLE CONTROLLER
HARNESS
(SP12108)
A
B
DC
DISPLAY PV450
(SP12099)
TOP
2
NC
1
E-STOP
RED / BLACK
ORANGE/BLUE
12V
CONVERTER
BC
C- BLUE,
BLACK
B- BLACK,
2x GRAY,
2xWHITE
ASOFTWARE
UPGRADE USB
DEADMAN’S
MICROSWITCH
HYPERDRIVE - HYP-00-2890
White / Blue
Posn 75
White / Red
Posn 30
Orange - NO3
Orange/Blue - M1

17
SP20057_REV1.0
11. CHARGING
Followcharginginstructionshownbelow-
PLUG CHARGER (D153) INTO WALL/POWER SUPPLY. MAKE
SURE DISPLAY/LIGHTS ARE ILLUMINATED TO BE SURE
POWER IS LIVE TO CHARGER
SP19023_REV2 - 10/02/2021
OPEN CHARGING COVER ON ELECTRICAL BOX AND
CONNECT CHARGER INTO MOWER
SOLID GREEN LIGHT WHEN FULLY CHARGED. CHARGER
CAN BE REMOVED AND COVER CLOSED
(SAFE TO REMOVE CHARGER AT ANY TIME DURING CHARGE)
E-SERIES CHARGING INFO
KEY MACHINE TO ON POSITION, PUSH START BUTTON
(LISTEN FOR ‘CLICK’). DISPLAY SCREEN WILL SHOW THE
MACHINE IS IN CHARGE MODE
ON
OFF
0
1
CHARGER SOLID LARGE RED LIGHT TO INDICATE
CHARGING. (SCREEN WILL BE BLANK). DISPLAY ON
CHARGER CYCLING BETWEEN VOLTAGE, CURRENT, TIME &
AMP HOURS
V
t
A
Ah
100%
-
+
Hyperdrive Cell
START BUTTON

18
SP20057_REV1.0
12. FREQUENTLY ASKED QUESTIONS
SP19041_REV0 - 16/02/2021
E-SERIES FAQS
What do the ‘Main Menu’ icons mean?
CYLINDER

Default speeds / Info /
Edit Clip rates

Password / Time & Date /
Screen Brightness

Daily / Monthly / Annual

Contact / Manual / FAQs

Select from default and



How do I edit RPM & Clip Rates?
Increase
Decrease Save changes
Menu  Clip / RPM
RPM
A
A
Edit display
name
Edit notes
How do I edit the default Forward & Turning speed?
Menu  Turning Speeds
Turning Forward
Increase
Decrease Save changes
How do I backlap my cylinder?

JAN
Menu Maintenance Monthly




What is the default password?
Contact Dennis or your dealer if you have changed and forgoen
your password. They can talk you through reseng your password.
DEFAULT PASSWORD - 

 
operator to use the machines.
How do I start my E-Series machine?
• Check E-Stop is released
• Key mower to ‘ON’

• Push and hold 

• Listen for  from the
electrical box
•
display screen to boot
ON
OFF 
Why does ‘Daily Checks’ show on start up?
 



icon), which will log the date on the checks register.


been completed and
can be logged
View completed log list.
Available for DAILY, MONTHLY
& ANNUAL checks
The ‘Parking Brake’ icon won’t disengage?



N


N

Parking brake microswitch stuck
(image right)
Check hammer is disengaging.
FAQ secon also available within the ‘Informaon’ secon -> ‘FAQ’ on the mower display screen.
?

19
SP20057_REV1.0
13. GENERAL ADJUSTMENTS
SETTING FOR HEIGHT OF CUT
Alwaysstoptheenginebeforeadjustingtheheightofcut.Failureto
dothismayresultinseriousinjury.Thelengthofgrassaftercutting
andthedepthofSCARIFICATION/DETHATCHING/BRUSHING,
depends on the setting of the front roller in relation to the main
frameofthemachine.
To set:
● Slackentheclampnutsonthefrontrollerquadrants
(seeimageopposite)[19mmspanner]-Item 1
● Rotatethequadrantsusingthetoothedgear[19mm
spanner],raisingandloweringthemachine.Asa
guide,therearenotchesinthequadrantandholes
inthesideplate.Aligntheseonbothsidestolevel
themachine.-Item 2
XX
XX
DO NOT ATTEMPT TO USE THE DETHATCHING CASSETTES OR BRUSH
CASSETTES ON TOO LOW A SETTING AS THIS WILL RESULT IN DAMAGE TO
THE BLADES AND BRUSHES.
DO NOT ATTEMPT TO SCARIFY ON TOO LOWER SETTING WHEN THE
GROUND CONDITIONS ARE DRY AS THIS COULD CAUSE THE BELT TO SLIP
AND WEAR AT AN INCREASED RATE.
NOTE:-
NOTE:-
XX
Tochecktheheightofcutandthatthemachineislevel,thesettingbarcanbeused(229524).Placethebarbetweenthefront
andrearrollers,restingtheundersideoftheboltheadonthelipoftheshearblade.
Arulercanbeusedto setthesettingbartothecorrectposition.Youaremeasuringthedistancebetweenthebarandthe
undersideofthebuttonheadscrew.(‘XX’intheimageabove)
Rememberheightofcutisa󰀨ectedbymoistureofturf,weightofmachineandthethatchdensity.Di󰀨erentmakesofmachine
cutatdi󰀨erentheightswhensettothesamepositionwiththesettingbar.Wesuggestyousetittoacoupleofmmaboveyour
plannedheightandthencomedowninheightbytrial.
Alwayscheckheightofcut/operationwiththesettingbarprovided.Checkintwopositionsi.e.oneateitherendofthecassette.
Failuretodothiscouldresultinanunevencut.
Item1
Item2

20
SP20057_REV1.0
SETTING THE CYLINDER
TheCylindercassettecanbeseteitherinoroutofthemachine.
Toremovethecassetteseefollowingpage.
To set:
● Slacken2-o󰀨locknuts(Item1)[19mmspanner]
● Rotatenut(Item2)anti-clockwisetobringthe
bladetowardsthecylinder.
● Checkthesettingusingthinpaperalongthe
lengthofthecylinder.
● Adjustuntilitcutsacrossthewholelength.
● Whenset,tightenthelocknut(Item1)
● Recheckadjustment.
● DONOTsetthecylinderhardtothebottom
blade.
● Thiswillcauseexcessivewearofboth
componentsandincreasepowerconsumption.
HANDLEBAR ADJUSTMENT
The“HandleBars”areadjustabletoachievethecorrectworking
heightfortheoperator.
To set:
● Slackeno󰀨6-o󰀨nuts(Item1)¼”turn[17mm
spanner]
● Raise/lowerthe“HandleBar”tothedesired
position.
● Whenset,tightenthenuts(Item1)
C
B
D
A
Item1
Item1 Item2