Dennis E Series User manual

E-SERIES
ES-22 & ES-22U
INSTRUCTION MANUAL

PAGE 2SP20062_REV2 ES-22 / ES-22U MOWER
Tested at:- - Howardson Works Complies with the applicable requirements of:- - Machine Directive 2006/42/EC - Noise Directive 2000/14/EC (Annex VI Procedure 1) Managing Director Ian Howard
EU DECLARATION OF CONFORMITY
SP28093_REV0
E-SERIES Cylinder Mower powered by Electric Motors Manufacturer:- - Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK Owner of Technical Document:- - Mr I.D. Howard, Howardson Ltd, Howardson Works Kirk Langley, Derby, DE6 4NJ, UK Notied Body:- - Vincotte, Jan Olieslagerslaan 35, B-1800 Vilvoorde, Belgium I the undersigned declare that this machine:-
Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England
Tel: [phone]
A division of Howardson Ltd – a proudly British company
www.dennisuk.com www.sisis.com
Model Cutting
Width Power (Honda) Measured Sound
Power Level
Guaranteed Sound
Power Level Serial Number
ES-22 22”
560mm
InMotion 103 (Drive)
Inmotion 106 (Cylinder) 87dB Lwa 90dB Lwa See product ID
Range
ES-22U 22”
560mm
InMotion 103 (Drive)
Inmotion 106 (Cylinder) 87dB Lwa 90dB Lwa See product ID
Range
Tested at:- - Howardson Works Complies with the applicable requirements of:- - Supply of Machinery (Safety) Regulations 2008 - Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001 Managing Director Ian Howard
UK DECLARATION OF CONFORMITY
SP28094_REV0
E-SERIES Cylinder Mower powered by Electric Motors Manufacturer:- - Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ, UK Owner of Technical Document:- - Mr I.D. Howard, Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ, UK Notied Body:- - AnP Certication Ltd, NB8500, 2 Parkeld Street, Rusholme, Manchester, M14 4PN, UK I the undersigned declare that this machine:-
Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England
Tel: [phone]
A division of Howardson Ltd – a proudly British company
www.dennisuk.com www.sisis.com
Model Cutting
Width Power (Honda) Measured Sound
Power Level
Guaranteed Sound
Power Level Serial Number
ES-22 22”
560mm
InMotion 103 (Drive)
Inmotion 106 (Cylinder) 87dB Lwa 90dB Lwa See product ID
Range
ES-22U 22”
560mm
InMotion 103 (Drive)
Inmotion 106 (Cylinder) 87dB Lwa 90dB Lwa See product ID
Range
1. CERTIFICATION

PAGE 3SP20062_REV2 ES-22 / ES-22U MOWER
SERIAL NUMBERS
NOTE:- MAKE A NOTE OF THE SERIAL NUMBER OF YOUR MACHINE AND ALWAYS QUOTE IT IN ANY
COMMUNICATION WITH PERSONNEL AT DENNIS
CHASSIS
SERIAL NUMBER
BATTERY
SERIAL NUMBER
ROLLER MOTOR
SERIAL NUMBER
CYLINDER MOTOR
SERIAL NUMBER
NOTICE OF COPYRIGHTS AND PROPERTY RIGHTS
●Keepthisoperangmanualcondenal.
●Onlymakethisoperangmanualaccessibletoauthorizedpersons.
●OnlypassthisoperangmanualtothirdparesaerobtainingwrienpermissionfromDENNIS.
●AlldocumentsareprotectedundertheCopyrightAct.Passingonandreproducingdocuments,includingexcerpts,andexploingandsharing
thecontentsofdocumentsisprohibitedunlessexpresslyapprovedinwring.
●Violaonsarepunishableand subject tocompensaonofdamages.DENNIS reservestherighttoexerciseanyandallindustrialproperty
rights.
CONTENTS
1. CERTIFICATION 2
2. IMPORTANTSAFETYINSTRUCTIONS 4
3. BATTERYSTORAGE 5
4. TECHNICALDATA 6
5. CONTROLS 8
6. BASICDISPLAYOPERATIONS 9
7. DISPLAYGUIDE 10
8. WIRINGINFORMATION 15
9. CHARGINGINFORMATION 17
10. FREQUENTLYASKEDQUESTIONS 18
11. GENERALADJUSTMENTS 19
12. CYLINDERSHEARBLADESETTING 20
13. HANDLEBARSETTING 22
14. BATTERYCAREINFORMATION 23
15. ROUTINEMAINTENANCE 25
16. TROUBLESHOOTING 26
17. PARTSBOOK 29

PAGE4SP20062_REV2 ES-22 / ES-22U MOWER
SP19065_REV0
IMPORTANT SAFETY INSTRUCTIONS
NEVER
• Carry out adjustments whilst the machine is running.
• Allow any unauthorised person to handle machines, in any way, at any me.
• Open or aempt any work inside the electrical box. Opening the box will void the warranty.
• Replace any electrical components or motors with non OEM parts.
• Aempt to charge the machine from any non OEM charger.
• Operate mower if electrical wires are damaged or bare cable is exposed.
ALWAYS
• Read the operang instrucons carefully and understand the controls before commencing work.
• Use safety guards and make sure they are correctly ed in posion. They are supplied for your protecon.
• Before starng work always visually check machine for damage or wear to parts.
• Look behind before starng to reverse and watch out for children or pedestrians.
• Respect powered machines. Always keep hands and feet clear of moving parts and remember that brushes
and rollers can connue to rotate even aer the power unit is switched o.
• Switch o the power and dissconnect the baery before servicing or making repairs.
• Never li or carry a machine whilst any parts are moving.
CAUTION:-
48V
●Be familiar with the controls and the proper use of the equipment.
●Never allow children or people unfamiliar with these instrucons to use the mower. Local regulaons or
insurance may restrict the age of the operator.
●Never mow while people, especially children, or pets are near by.
●Keep in mind that the operator or user is responsible for accidents or hazards occurring to the other people or
their property.
READ THE INSTRUCTIONS.
We want you to obtain the best performance from this machine. If you have any diculty in carrying out the
following instrucons please contact your local DENNIS dealer.
TRAINING
PREPERATIONOPERATION
●Thoroughly inspect where the equipment is to be used and remove all stones, scks, wire, bones and other
foreign objects.
●Before using the machine always inspect the safety devices, including the emergency cut-o switch, as well as
checking the blades for excessive wear or damage. Replace if necessary.
●While mowing always wear substanal footwear and long trousers. Do not operate the mower barefoot or in
open sandals.
●In dry, dusty or windy condions it may be necessary to wear eye protecon to protect your eyes from ying
debris.
●Do not operate the machine when red, ill, under the inuence of drugs or alcohol.
●Mow only in daylight or good arcial light.
●Avoid operang the machine in wet grass where feasible.
●Always be sure of your foong on slopes.
●Walk. Never run.
●Walk across the face of slopes, never up and down.
●Exercise extreme care on slopes, especially when changing direcon.
●Do not mow steep slopes.
●Use extreme cauon when reversing or pulling the machine towards you.
●Stop the blades and lt the mower back on the rear roller when crossing surfaces other than grass or when
transporng between areas to be mown.
●Never operate the mower with defecve guards or shields or without safety devices, for example without the
grassbox in place.
●Do not put hands or feet near the under rotang parts. Keep clear of the discharge opening at all mes.
●Never pick up or carry the mower while the motors are running.
2. IMPORTANT SAFETY INSTRUCTIONS

PAGE5SP20062_REV2 ES-22 / ES-22U MOWER
SP19073_REV1
E-SERIES V150 BATTERY STORAGE
ON
OFF
ON
OFF


 
 

 
 
 
              


 
 
 
 
15%
50%
70%
25%
ON
OFF
KEY INFORMATION
       
       
(Deep
Discharge state)     


1.66
 aH
48V 
3. BATTERY STORAGE

PAGE 6SP20062_REV2 ES-22 / ES-22U MOWER
4. TECHNICAL DATA
SP19090_REV1
ES-22 ES-22U
DIMENSIONS
Cung Width (mm) 560 560
Machine Width (mm) A810 830
Machine Length Inc handles (mm) B1265 1313
Chassis Length Inc handles (mm) C936 984
Machine Height Inc Handles (mm) D1020 1020
Machine Length Exc handles (mm) E927 975
Chassis Length Exc Handles (mm) F601 649
Machine Height Exc Handles (mm) G608.5 608.5
Weight Exc Cassee (kg) 138kg 140kg
DRIVE SYSTEM
Roller Motor (W) 630
Roller Drive System Timing Belt
Cylinder Motor (W) 1200
Cylinder Drive System Belt
ELECTRICAL SYSTEM
Baery Type Lithium Ion
System Voltage 48V
Baery Capacity (Ah) 32
Self Discharge @ 25 °C < 2% per month
D
A
E
F
G
C
B
A
A
ES-22 CYLINDER MOWER TECHNICAL DATA

PAGE 7SP20062_REV2 ES-22 / ES-22U MOWER
SP19090_REV1
1
3
4
56
8
10
7
98
5
2
11
12
13
14
17 18
15 16
1
3
4
56
8
10
7
98
5
2
11
12
13
14
17 18
15 16
No. PART No. PART
1Electrical Box 8Sheer Blade Adjustment Bolts
2Baery 9Groomer Assembly
3Roller Motor 10 RH Belt Guard
4Cylinder Motor 11 LH Belt Guard
5Front Roller Height Adjuster 12 Parking Brake
6Cylinder Alignment Bolt 13 Handlebar Adjuster
7Cylinder
No. PART No. PART
14 Display Screen 17 LH Handle - Deadmans Handle
15 Start Buon 18 RH Handle - Throle
16 Emergency Stop
ES-22 CYLINDER MOWER TECHNICAL DATA

PAGE8SP20062_REV2 ES-22 / ES-22U MOWER
SP19067_REV0
V150 MOWER BASIC CONTROLS
MECHANICAL PARKING BRAKE
• The machine has a mechanical parking brake located
on the side guard to be used when the machine is
not in use.
• This applies a mechanical brake to the rear roller. It is
only to be engaged when the machine is staonary, it
is NOT to stop the machine.
• Latch the brake lever below the brake boss to engage
and swing back above the brake boss to disengage
(TECHNICAL DATA, ITEM 11).
• The display will automacally display PARK on the
gear selecon icon when the brake is engaged.
• The brake must be disengaged before the gear
selecon can be changed by the operator.
NOTE:-
The mechanical parking brake is
engaged. This must be disengaged
to allow the mower display to be set
to drive or reverse.
NOTE:-
Pushing the mower, when not motor
driven, should always be done in
NEUTRAL to avoid damaging the
internal motor brake.
FOR THE LOCATION OF CONTROLS AND COMPONENTS REFER TO ‘TECHNICAL DATA’ PAGES. BE FAMILIAR WITH THE CONTROLS AND
THE PROPER USE OF THE EQUIPMENT BEFORE STARTING.
SWITCHING THE MOWER ON/OFF
• Ensure the EMERGENCY STOP buon is released before switching the mower on. It will not start otherwise.
• The KEY SWITCH controls power to the electrical components and can be used to switch the machine ON.
• To turn the mower OFF, turn the KEY SWITCH to the OFF posion or hit the EMERGENCY STOP buon.
MOVING OFF/STOPPING
• The DEADMANS HANDLE is an operator presence control. This must be depressed before the drive and motor will
engage. Releasing the handle during operaon will cut power to both motors.
• To drive, depress the DEADMANS HANDLE and then the THROTTLE. The machine will go into Drive automacally
and move forward. When released, the machine will return to Neutral.
• To reverse, select reverse on the display and then depress the DEADMANS HANDLE, and then THROTTLE. In
reverse, the machine will not return to Neutral.
CYLINDER OFF/ON
• The DEADMANS HANDLE is an operator presence control. This must be depressed before the drive cylinder motors
will engage. Releasing the handle during operaon will cut power to both motors.
• Press the CYLINDER ON/OFF buon on the display to acvate the cylinder.
• For Variable RPM modes, the cylinder will spin up to a nominal speed. It will adjust in line with the roller speed clip
rate once the throle is depressed.
• For Fixed RPM modes, the cylinder will spin up to the set speed immediately
• When the DEADMANS HANDLE is released, the cylinder drive will disengage. It will not re-engage unl the
CYLINDER ON/OFF bun is pressed again.
• The cylinder will not engage while the machine is in reverse or neutral.
• The machine can also be controlled using the integrated display screen buons.
5. CONTROLS

PAGE9SP20062_REV2 ES-22 / ES-22U MOWER
SP19068_REV1
P
D
R
N
D
R
P
N
D
R
N
P
R
D
P
N
Cylinder ON / OFF
When in DRIVE only
Roller ON / OFF
When in DRIVE or REVERSE
(Control from buon or hand controls)
Transport Speed
Turn ON / OFF
DRIVE - Roller direcon forwards
NEUTRAL - Free rolling
PARK - Mechanical parking brake is on
REVERSE - Roller direcon backwards
D
R
N
P
3.5
KM/H
5.5KM/H
5.5 KM
135 MIN
120 C/M
09:33
23 SEPT 2021
MENU
Increase / Decrease
Forward Speed
(0.1 increments)
Enter MENU BATTERY LEVEL
V150 SERIES BASIC OPERATING DISPLAY
TIME - DATE
TRIP DISTANCE
TRIP TIME
SELECTED CLIP
RATE or RPM
RPM
KEY START
A) Release E-Stop
B) Press Start Bu�on into
latched in ON positon
C) Wait for display screen to
boot
C)A) B)
ON
OFF
5.5KM/H
5.5KM/H
6. BASIC DISPLAY OPERATIONS

PAGE 10SP20062_REV2 ES-22 / ES-22U MOWER
7. DISPLAY GUIDE
SP19092_REV0
V150 CYLINDER MOWER DISPLAY GUIDE
D
R
N
P
4.0
KM/H
2.0KM/H
5.5 KM 135 MIN DENNIS NO.1
09:33
23 SEPT 2020
MENU
?ES-20
Version - SP27002_REV2.21
Serial No. - ES200001
DENNIS NO.1 FACTORY
SETTINGS
ES-20
Serial No. - ES200001
DENNIS NO.1
RPM
ES-20
Serial No. - ES200001
DENNIS NO.1
D _ _
!
nd
22
JAN
UP
2020
Last Completed 24/10/2019 Last Completed 24/10/2019 Last Completed 24/10/2019
‘RATE 120 C/M’ 120 c/m - FACTORY SETTING ‘RATE B’ XXX c/m - ‘USER DEFINED DESCRIPTION’ ‘RATE C’ XXX c/m - ‘USER DEFINED DESCRIPTION’
RBACK LAPPING IN
MONTHLY CHECKS
BATTERY INFO
DEFAULT SPEEDS
TRIP LOGS
EDIT CLIP RATES
HOME SCREEN MAIN MENU
EDIT MACHINE NAME
EDIT TIME / DATE
HOME SCREEN
LOCK / UNLOCK EDITING MAIN MENU EDIT PASSWORD CODE
DAILY CHECKS
MONTHLY CHECKS
HOME SCREEN
YEARLY CHECKS
MAIN MENU
SELECT DEFAULT
SELECT USER DEFINED SELECT USER DEFINED
HOME SCREEN
HOME
SCREEN MAIN MENU
PAGE DOWN
HOME SCREEN
MAIN MENU
OPERATIONS SCREEN
MACHINE SETTINGS
3 MORE USER DEFINED SELECTION OPTIONS
MAINTENANCE SCREEN
RATE SELECTION PAGE C
PAGE C
PAGE B
PAGE B PAGE A
PAGE A
DOWNLOAD LOG (TO USB)
SCREEN BRIGHTNESS
ES-20
Serial No. - ES200001
DENNIS NO.1
FACTORY SETTINGS
INFORMATION SCREEN PAGE D
MANUAL INFORMATION
FREQUENTLY ASKED QUESTIONS
CONTACT INFORMATION
HOME SCREEN MAIN MENU
ES-20/ES-22/ES-22U/ES-24/ES-26
ELECTRIC CYLINDER MOWER
EDIT RPM RATES

PAGE 11SP20062_REV2 ES-22 / ES-22U MOWER
SP19092_REV0
V150 CYLINDER MOWER DISPLAY GUIDE PAGE A
D
R
N
P
4.0
KM/H
2.0KM/H
5.5 KM
135 MIN
DENNIS NO.1
09:33
23 SEPT 2021
MENU
ES-20
Serial No. - ES200001
DENNIS NO.1
HOME SCREEN
MAIN MENU
CYLINDER
ON/OFF
DRIVE SELECT
SELECTION UP
SELECTION DOWN
MAIN MENU
BATTERY CHARGE
TRIP STATISTICS
(DISTANCE COVERED / TIME RUN)
& RATE SELECTED
BUTTON SELECTION
SCREEN INFO
BUTTON SELECTION
SCREEN INFO
SPEED UP (0.1)
SPEED DOWN (0.1)
OPERATING SCREEN FOR MOWER. ALWAYS AN OPTION ON OTHER SCREENS TO GET STRAIGHT BACK TO THIS SCREEN (TOP LEFT ICON).
MAIN MENU SCREEN. ALWAYS AN OPTION ON OTHER SCREENS TO GET STRAIGHT BACK TO THIS SCREEN (TOP RIGHT ICON).
TIME AND DATE
SET ON MACHINE
ROLLER
ON/OFF
ACTIVATE
TRANSPORT
SPEED
ROLLER SPEED
RETURN TO HOME
SCREEN
SELECT CLIP /
RPM RATE
OPERATIONS SCREEN
MACHINE MAINTENANCE SCREEN
MACHINE TYPE
MACHINE SERIAL NUMBER
MACHINE NAME - SET ON MACHINE
INFORMATION
MACHINE SETTINGS
DEPENDENT ON CASSETTE
SELECTED. SELECT BETWEEN
FACTORY SET OR USER
DEFINED RATES.
DRIVE / NEUTRAL / PARK / REVERSE
DEFAULT SPEEDS / TRIP LOGS /
EDIT CLIP RATE / BATTERY INFO
EDIT MACHINE NAME / EDIT
TIME & DATE / PASSWORD SET
DAILY / MONTHLY / YEARLY CHECKS.
BACKLAPPING CONTAINED IN ‘MONTHLY CHECKS’
MANUAL / FAQs / CONTACT
INFORMATION
MONTHLY CHECKS TO
BE COMPLETED
RPM
CLIP RATE (CYLINDER)
RPM RATE (BRUSH OR CUTTER)
FREE ROLLING (SORREL ROLLER)
ANNUAL CHECKS
TO BE COMPLETED
BY DEALER
ALSO OPERATED ON
HAND CONTROLS

PAGE 12SP20062_REV2 ES-22 / ES-22U MOWER
SP19092_REV0
V150 CYLINDER MOWER DISPLAY GUIDE PAGE B
ES-20
Serial No. - ES200001
DENNIS NO.1
ES-20
Serial No. - ES200001
DENNIS NO.1
D _ _
!
OPERATIONS SCREEN
MACHINE SETTINGS
EDIT DEFAULT TURNING
AND FORWARD SPEED
EDIT CLIP RATES
BUTTON SELECTION
SCREEN INFO
BUTTON SELECTION
SCREEN INFO
BATTERY &
CHARGE INFO
RETURN TO HOME
SCREEN
PASSWORD EDIT
PASSWORD
RENAME MACHINE
MACHINE TYPE
MACHINE SERIAL NUMBER
MACHINE NAME - SET ON MACHINE
SET TIME & DATE
TURN PASSWORD ON / OFF
STOPS USERS EDITING
SETTINGS
CHANGE PASSWORD CODE
RETURN TO HOME
SCREEN
MACHINE TYPE
MACHINE SERIAL NUMBER
MACHINE NAME - SET ON MACHINE
RETURN TO MAIN
MENU SCREEN
VIEW AND RESET LOGS
EDIT 5 USER DEFINED RATES
EDIT CLIPS PER METRE /
NAME / ADD NOTES
WILL BECOME DEFAULT ON
HOME SCREEN
DISTANCE / TIME / CHARGE
RESETTABLE TRIP & LIFETIME
READOUTS
LAST FULL CHARGE /
TOTAL CHARGES ETC
SCREEN
BRIGHTNESS
DOWNLOAD LOG
DOWNLOAD TO USB STICK
(MUST BE CONNECTED INTO
BACK OF SCREEN)

PAGE 13SP20062_REV2 ES-22 / ES-22U MOWER
Lorem ipsum
SP19092_REV0
V150 CYLINDER MOWER DISPLAY GUIDE PAGE C
rd
23
JAN
UP
2020
Last Completed
24/10/2019
Last Completed
24/10/2019
Last Completed
24/10/2019
‘RATE 120 C/M’
120 c/m - FACTORY SET
‘RATE B’
XXX c/m - ‘USER DEFINED DESCRIPTION’
‘RATE C’
XXX c/m - ‘USER DEFINED DESCRIPTION’
MAINTENANCE SCREEN
CLIP RATE SELECTION
DAILY CHECKS
ANNUAL CHECKS
BUTTON SELECTION
SCREEN INFO
BUTTON SELECTION
SCREEN INFO
MAINTENANCE SCREEN. SELECT AND SIGN OFF DAILY / WEEKLY & YEARLY CHECKS. BACKLAPPING (REVERSE CYLINDER) IN
MONTHLY CHECKS.
SELECT YOUR CLIP RATE, WHEN CHOSEN IT WILL RETURN YOU TO HOME SCREEN READY TO OPERATE. CLIP RATE MAINTAINED EVEN
WHEN SPEED ALTERED.
RETURN TO HOME
SCREEN
PAGE DOWN
SELECT DEFAULT
CLIP RATE
SELECT USER
DEFINED CLIP RATE
RETURN TO HOME
SCREEN
RETURN TO MAIN
MENU SCREEN
MONTHLY CHECKS
SELECT USER DEFINED
CLIP RATE
LAST DATE COMPLETED.
ARE CHECKS UP TO DATE
CLICK ON BOTTON THIS
SIDE TO SEE EXPANDED
LOG LIST
GIVES LIST OF CHECKS.
LOG AS COMPLETE
ONCE DONE
GIVES LIST OF CHECKS.
LOG AS COMPLETE
ONCE DONE
GIVES LIST OF CHECKS. LOG AS
COMPLETE ONCE DONE
NEXT 3 USER
DEFINED SELECTIONS

PAGE14SP20062_REV2 ES-22 / ES-22U MOWER
SP19092_REV0
V150 CYLINDER MOWER DISPLAY GUIDE PAGE D
?
Machine type - ES-20
Program No. - SP27013_REV1.01
Serial No. - ES200001
Machine Name - DENNIS NO.1 FACTORY
SETTINGS
INFORMATION SCREEN
MANUAL INFO
CONTACT INFO
BUTTON SELECTION
SCREEN INFO
INFORMATION SCREEN. VIEW SELECT MANUAL PAGES, FREQUENTLY ASKED QUESTIONS AND DENNIS CONTACT DETAILS.
RETURN TO HOME
SCREEN
RETURN TO MAIN
MENU SCREEN
FREQUENTLY ASKED
QUESTIONS
DENNIS CONTACT DETAILS
ADDRESS / PHONE / E-MAIL / WEB
FACTORY SETTINGS
(PASSWORD PROTECTED)
PULLEY RATIOS
REVERSE SPEED
OPERATING RANGES (SPEED / RPM / CLIP RATE)
FACTORY RESET
SWAP MACHINE TYPE OR CYLINDER BLADE NUMBER
SHOW / RESET USER PASSWORD
KEY MANUAL PAGES / INFO
MACHINE TYPE
SOFTWARE VERSION
MACHINE SERIAL NUMBER
MACHINE NAME - Set on machine

PAGE15SP20062_REV2 ES-22 / ES-22U MOWER
SP19053_REV1 - 06/07/2022
E-SERIES V150 MACHINE WIRING
V150 REMOVABLE
BATTERY UNIT
(D163)
GEARBOXED
103 MOTOR -
ROLLER DRIVE
(SP15102)
106 MOTOR -
CYLINDER
DRIVE
(SP15104)
U
W
VU
W
V
ELECTRICAL BOX
(800595A)
MOTOR WIRING HARNESS
(SP12106)
MOTOR WIRING HARNESS
(SP12106)
U
V
W
U
V
W
HANDLE WIRING HARNESS
(SP12137)
CONNECTED TO -
HANDLE CONTROLLER
HARNESS
(SP12138)
PARKING BRAKE
MICROSWITCH
BATTERY WIRING
HARNESS
(SP12147)
8. WIRING INFORMATION

PAGE 16SP20062_REV2 ES-22 / ES-22U MOWER
SP19053_REV1 - 06/07/2021
E-SERIES V150 MACHINE WIRING
HANDLE CONTROLLER
HARNESS
(SP12138)
A
B
DC
DISPLAY PV450
(SP12099)
TOP
2
NC
NC
1
E-STOP
BLACK / WHITE
BLACK
BC
C- BLUE,
BLACK
B- BLACK,
2x GRAY,
2xWHITE
ASOFTWARE
UPGRADE USB
THROTTLE LEVER
MICROSWITCH
RH HANDLE
CONNECTED TO -
HANDLE WIRING
HARNESS
(SP12137)
DEADMAN’S
MICROSWITCH
LH HANDLE
GREEN
RED/
GREEN
GREEN/
WHITE
ORANGE/
WHITE
V150 HANDLE
BAR HARNESS
(SP12151)
V150 HANDLE
BAR HARNESS
(SP12151)
START BUTTON
NO
NO
ORANGE / WHITE
ORANGE
BLACK / YELLOW
BLACK
ORANGE
ORANGE
WIRING INFORMATION continued

PAGE 17SP20062_REV2 ES-22 / ES-22U MOWER
SP19069_REV0
SOLID GREEN LIGHT WHEN FULLY CHARGED. CHARGER CAN BE REMOVED AND RECONNECTED TO MACHINE.
(SAFE TO REMOVE CHARGER AT ANY TIME DURING CHARGE)
E-SERIES V150 CHARGING INFO
CONNECT BATTERY TO CHARGER USING SOCKET.
PLUG CHARGER (D164) INTO WALL/POWER SUPPLY.
MAKE SURE BLUE DISPLAY LIGHTS IS ILLUMINATED TO BE
SURE POWER IS LIVE TO CHARGER
DISCONNECT BATTERY (D163) FROM MOWER. BATTERY
CAN REMAIN FITTED TO MOWER OR COMPLETELY
REMOVED.
9. CHARGING INFORMATION

PAGE18SP20062_REV2 ES-22 / ES-22U MOWER
SP19082_REV0 - 18/01/2022
E-SERIES V150 FAQS
How do I edit RPM & Clip Rates?
Increase
Decrease Save changes
Menu  Clip / RPM
RPM
A_ _
A_ _
Edit display
name
Edit notes
How do I backlap my cylinder?
R
JAN
Menu Maintenance Monthly
START / STOP icon - Run cylinder in reverse

WARNING! NEVER PUT ANY BODY PART NEAR
AN OPERATIONAL CYLINDER
What is the default password?
Contact Dennis or your dealer if you have changed and forgoen
your password. They can talk you through reseng your password.
DEFAULT PASSWORD - 
 
  
operator to use the machines.
FAQ secon also available within the ‘Informaon’ secon -> ‘FAQ’ on the mower display screen.
?
Why does ‘Daily Checks’ show on start up?
 



icon), which will log the date on the checks register.


been completed and
can be logged
View completed log list.
Available for DAILY, MONTHLY
& ANNUAL checks
KEY ICONS - MAIN MENU SCREEN
CYLINDER

Default speeds / Info /
Edit Clip rates

Daily / Monthly / Annual

Contact / Manual / FAQs

Select from default and



ES-510, ES-610 only

Password / Time & Date /
Screen Brightness
How do I edit the default Forward & Transport speed?
Menu  
Transport Forward
Increase
Decrease Save changes
How do I charge my mower?



into charger
BLUE - Power

to indicate charging
The ‘Parking Brake’ icon won’t disengage?
P
D
R
N
D
R
N
P
Parking brake microswitch stuck
(image right)
Check hammer is disengaging.
10. FREQUENTLY ASKED QUESTIONS

PAGE19SP20062_REV2 ES-22 / ES-22U MOWER
11. GENERAL ADJUSTMENTS
SP19093_REV0
V150 CYLINDER HEIGHT OF CUT ADJUSTMENT
WARNING:- Always switch the machine o before
adjusng the height of cut. Failure to do this may result
in serious injury.
Seng for Height of Cut:
The length of grass aer cung depends on the seng of the front roller
in relaon to the main frame of the machine.
To Adjust:
Turning the height of cut adjuster raises and lowers the front roller on
the machine. It uses a click system to allow easy adjustment of the front
roller poson. Each click represents a change of 0.5mm (0.020”). The
roller is set to be equal on leaving the factory so when the arrows point
forward on both decals the roller is level.
To accurately check the height of cut and that the machine is level on dedicated cylinder machines, the seng bar can be used
(229524). Place the bar between the front and rear rollers, resng the underside of the bolt head on the lip of the shear blade.
XX
XX
XX
XX
A ruler can be used to set the seng bar to the correct posion. You are
measuring the distance between the bar and the underside of the set
screw. (‘XX’ in the image below)
Remember height of cut is aected by moisture of turf, weight of
machine and the thatch density. Dierent models of machine cut at
dierent heights when set to the same posion with the seng bar.
We suggest you set the machine slightly above your planned height and
then come down in height by trial.
Always check height of cut/operaon with the seng bar provided.
Check in two posions i.e. one at either end of the cylinder. Failure to
do this could result in an uneven cut.
XX

PAGE 20SP20062_REV2 ES-22 / ES-22U MOWER
3456
1 2
DETAIL A DETAIL B
BRASS HEX BOSS
SHEER BLADE
CARRIER
CLEVIS PIN
CLEVIS FORK
MICRO
ADJUSTER
SP19094_REV0
1: Ensure access to left hand side of machine, as
facing the machine from the front.
2: Wind brass hex bosses back as far as possible
in both micro adjusters, anti-clockwise using a 15mm
spanner.
3: Push right hand pivot arm of sheer blade carrier
back, so that the sheer blade touches the cylinder.
4: Wind clevis fork out until it can be fitted to the
sheer blade carrier, and then fit the clevis pin and
secure with the split pin. Do not wind brass hex boss.
5: Turn Cam Bolt on the left of the machine (Detail
A) so that the shear blade touches the cylinder.
6: Wind clevis fork out until in can be fitted to the
sheer blade carrier, and then fit the clevis pin and
secure with the split pin. Do not wind brass hex boss.
V150 CYLINDER SHEAR BLADE SETTING
12. CYLINDER SHEAR BLADE SETTING