Dennis Razor Ultra 560 User manual
INSTRUCTION MANUAL
DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom
Telephone:- 01332 824777
Fax:- 01332 824 525
E-mail:- [email protected]
E-mail:- [email protected]
www.dennisuk.com SP20002_REV_0
04/12
RAZOR 560
&
RAZOR ULTRA 560
FT Razor Razor Simplex G560 SuperSix G660/G760 Premier ContractorBray Hand S500 Gang
Application Range 560 Ultra 560 Range G680 Range G860 Range Tools Plus Mower
Bowling Green 9999999
Cricket Ground Maintenance: wicket 999999
square 999999
RXW¿HOG 999
Football Pitch 999
Golf Course Maintenance: Tees 9999999
Greens 999999
Ornamental 99999
Croquet Green 99999999
Grass Tennis Court 9999999
Race Course Maintenance: Parade Ring 9999999
Ornamental 99999999
Rugby Pitch 999
Hockey Pitch 99
Sports Club Maintenance 999999999999
Schools, Colleges & University Grounds 999999999999
Cemetery Maintenance 9999
Contractors, Private Lawns & Commercial 9999999
Local Authority & Government Contracts 999999999999
Ornamental Lawn 99999999
THIS INFORMATION IS INTENDED FOR GUIDANCE PURPOSES ONLY. WE RECOMMEND THAT YOU DISCUSS YOUR SPECIFIC
REQUIREMENT WITH OUR HEAD OFFICE, SALES MANAGERS OR YOUR LOCAL DENNIS DEALER.
NOTE
Product Application Matrix
3
Razor 560 & Razor Ultra 560 SP20002_REV_0
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Cylinder mowers powered by Honda GX Petrol Engine
0DQXIDFWXUHU Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK
2ZQHURI7HFKQLFDO'RFXPHQW Mr I.D. Howard, Howardson Ltd, Howardson Works Kirk Langley, Derby, DE6 4NJ, UK
1RWL¿HG%RG\ AV Technology Ltd, AVTECH house, Arkle Avenue, Stanley Green Trading Estate, Handforth, Cheshire,
SK9 3RW, UK
I the under signed Declare that these machines:-
The reliability and quality of performance of this machine depends upon some simple care maintenance carried out
regularly. This manual has been prepared to allow the user to carry out all such work.
It is advisable to read the instructions carefully. Proper care and attention will enable the machine to give a continuous,
satisfactory, and reliable service. Failure to carry out regular lubrication and maintenance as outlined in this manual may
render any guarantee or warranty invalid.
,QWKHFDVHRIDQ\GLI¿FXOW\RULIIXUWKHULQIRUPDWLRQRUDGYLFHLVUHTXLUHGRXU6HUYLFH'HSDUWPHQWLVDOZD\VDW\RXUFDOO,Q
the interests of speed and accuracy of information please quote the serial numbers of the machine and engine when
making enquiries.
For the mower, this is to be found on a plate attached to the engine deck. The engine number is stamped on either the
crank case or the gear casing facing towards the front of the machine. We suggest you write the numbers on the front
page of this book.
Introduction
Serial Numbers
MACHINE SERIAL NUMBER
MAKE A NOTE OF THE SERIAL NUMBERS OF YOUR MACHINE & ENGINE AND ALWAYS
QUOTE THEM IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS.
NOTE
ENGINE SERIAL NUMBER
Model Cutting Width Power (Honda) Measured Sound Power
Level Guaranteed Sound
Power Level Serial Number
Razor Ultra 560 22” (560mm) GX120 91dB Lwa 94dB Lwa See Product ID range
7HVWHGDWHowardson Works test site September 2011
Complies with the applicable requirements of:-
- Machine Directive 2006/42/EC
- Noise Directive 2000/14/EC (Annex VI Procedure 1)
0DQDJLQJ'LUHFWRU
Ian Howard
4
Razor 560 & Razor Ultra 560 SP20002_REV_0
Contents
Page
Product Application Matrix.................................................................................................................................................... 2
Declaration of Conformity.....................................................................................................................................................3
Serial Numbers..................................................................................................................................................................... 3
Introduction........................................................................................................................................................................... 3
Technical Data...................................................................................................................................................................... 4
Machine Description............................................................................................................................................................. 5
Important Safety Instructions................................................................................................................................................ 6
Controls................................................................................................................................................................................ 7
Operating Instructions .....................................................................................................................................................8 - 9
General Adjustments...................................................................................................................................................10 - 12
Routine Maintenance...................................................................................................................................................13 - 14
Storage............................................................................................................................................................................... 14
General Lubrication............................................................................................................................................................ 15
Parts Listings...............................................................................................................................................................16 - 33
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Model Razor 560 Razor Ultra 560
A - Width (mm) 560 560
B - Length with Grassbox (mm) 1172 1220
C - Length without Grassbox (mm) 832 880
D - Height (mm) 1170 1170
Weight (Kg) 120 125
Cutting Width (mm) 560 560
Cylinder 7 Blades 11 Blades
Height of Cut (mm) 2 - 25 2 - 25
Cut Performance (11 Blade) 120 cuts/m (112 cuts/yd) 190 cuts/m (177 cuts/yd)
Engine Honda GX120 Honda GX120
Drive System Friction Clutch Friction Clutch
Final Drive Poly “V” high performance
belts under constant tension Poly “V” high performance
belts under constant tension
Hand Arm Vibration (m/sec2)2.52.5
Measured Sound Power Level dB(A) LWA 91 91
Guaranteed Sound Power Level dB(A) LWA 94 94
ABC
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5
Razor 560 & Razor Ultra 560 SP20002_REV_0
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Manufactured with a 22” (56cm) cutting width this mower is powered by a 4 h.p. air cooled,
single cylinder, four stroke, petrol engine. The rear roller and cylinder are powered via independent friction clutches. This
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In the design of the machine, special attention has been given to the importance of easy service and maintenance, with
the construction based on a sectional assembly system. These are: “Rear Roller”, “Handle Bar”, “Cylinder”,
“Groomer”, “Front Roller” and ³'ULYHV\VWHP´, all of which can be readily removed from the ³&KDVVLVXQLW´.
The groomer attachment between front roller and cylinder is independently driven and can be disengaged as required.
1. Cylinder 11. Air Filter
2. Bottom Blade Adjuster Knob 12. Control Hoop
3. Belt Guard 13. Deadmans Handle
4. Throttle Lever 14. Parking Brake
5. Handle Bar 15. Cylinder Control Lever
6. Exhaust 16. Groomer Control Lever
7. Fuel Tank 17. On / Off Switch
8. Wheel Kit Stand 18. Wheel Kit Cover
9. Grassbox
10. Cutting Height Adjustment Knob
123
8
4
5
6
7
2
9
15
10
11
12 13
14
18
17
13
16
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Razor 560 & Razor Ultra 560 SP20002_REV_0
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In order to operate the machine safely please follow these Health and Safety guidelines.
TRAINING
READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL WITH CARE. IF YOU ARE IN
ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT AT DENNIS.
CAUTION
Be familiar with the controls and the proper use of the equipment.
Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may
restrict the age of the operator.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their
property.
PREPARATION
While mowing always wear substantial footwear and long trousers. Do not operate the mower barefoot or in open
sandals.
Thoroughly inspect where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects.
PETROL IS HIGHLY FLAMMABLE AND WILL DAMAGE GRASS IF SPILT.
WARNING
$ 6WRUHIXHOLQFRQWDLQHUVVSHFL¿FDOO\GHVLJQHGIRUWKLVSXUSRVH
B) Refuel out doors and do not refuel whilst smoking.
C) Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or
when the engine is hot.
D) If petrol is spilled do not attempt to start the engine but move the machine away from the area of spill and avoid
creating any sources of ignition until the vapours have dissipated.
Replace damaged or faulty silencers.
Before using the machine always inspect the safety devices including the cut off switch and the blades for excessive
wear or damage. Replace if necessary.
OPERATION
'RQRWRSHUDWHWKHHQJLQHLQDFRQ¿QHGVSDFHZKHUHGDQJHURXV&$5%210212;,'( fumes can collect.
0RZRQO\LQGD\OLJKWRUJRRGDUWL¿FLDOOLJKW
Avoid operating the machine in wet grass where feasible.
Always be sure of your footing on slopes.
Walk. Never run.
Walk across the face of slopes, never up and down.
Exercise extreme care on slopes when changing direction.
Do not mow excessively steep slopes.
Use extreme caution when reversing or pulling the machine towards you.
Stop the blades if the mower has to be tilted for transportation when crossing surfaces other than grass and when
transporting the mower to and from the area to be mown.
Never operate the mower with defective guards or shields or without the safety devices, for example without the
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Do not change the engine governor settings or overspeed the engine.
Disengage all blades and drive clutches before starting.
Start the engine carefully following the instructions with feet well away from the blades.
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Never pick up or carry the mower while the engine is running.
7
Razor 560 & Razor Ultra 560 SP20002_REV_0
Controls
FOR THE LOCATION OF CONTROLS AND COMPONENTS REF. “MACHINE DESCRIPTION” PAGE 5.
ON / OFF SWITCH (Item 17)
This switch stops the engine and can be used to do so at anytime during the operation of the machine. Ensure it is in the
“ON” position before attempting to start the engine.
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This is an operator presence control. It must be raised before the cylinder can be engaged and held in until the cylinder
is disengaged. It can be held with either the left or right control, and when driving will retain itself. When taking up drive
without the cylinder engaged the lever will raise automatically as the “Control Hoop” is pressed. Releasing the lever with
the cylinder engaged will cause the engine to stop.
PARKING BRAKE CONTROL (Item 14)
This controls the parking brake. It is only to be engaged when the machine is stationary, it is NOT to stop the machine
while moving. To engage, (standing behind the machine) pull the lever toward you and rotate clockwise. Push or Pull the
machine slightly until the brake lever engages in the rear axle. It will be clear when this has happened as the rear roller
will lockup.
To disengage, pull the lever toward you and rotate anti-clockwise. Locate the lever in the retainer on the side plate.
THROTTLE CONTROL (Item 4)
This controls the RPM of the engine and the resultant speed of the machine. Pushing the lever down will increase the
RPM, pulling it back returns the engine to idle.
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This controls the machines movement. Pushing the lever towards the handle will engage the friction clutch and cause the
machine to drive. Releasing the hoop will return it to the original position and stop the drive. Pushing the lever will also
raise the ³'HDGPDQV´ controls. This is to eliminate the need to hold the ³'HDGPDQV´ lever while driving the machine.
Before operating the “Control Hoop” the “Parking Brake” must be disengaged. Failure to do this will cause the engine
to stop.
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This controls the cylinder drive. Pushing the lever down will engage the friction clutch and cause the cylinder to rotate.
Before the cylinder can be engaged the ³'HDGPDQV´ lever must be held in. Failing to do this will cause the engine to
stop.
GROOMER CONTROL (Item 16)
This controls the groomer drive. Engagement and disengagement must only be carried out when the cylinder is
stationary. To engage, (standing behind the machine) rotate the lever forwards. To disengage, return the lever to point
backwards.
8
Razor 560 & Razor Ultra 560 SP20002_REV_0
Operating Instructions
FOR THE LOCATION OF CONTROLS AND COMPONENTS REF. “MACHINE DESCRIPTION” PAGE 5.
PREPARATION FOR USE
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BEFORE YOU OPERATE THIS MACHINE YOU MUST READ AND STUDY THIS MANUAL.
IF YOU ARE IN ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT.
CAUTION
IMPORTANT INFORMATION PLEASE READ ALL THE DETAILS IN THIS SECTION AND
FAMILIARIZE YOURSELF AND ALL MACHINE OPERATORS WITH THE CONTENTS.
CAUTION
STARTING THE ENGINE
6ZLWFKRQWKHIXHOWDS
6ZLWFKWKHKDQGOHEDUFXWRIIVZLWFKWR“ON”.
6HWWKHWKURWWOHFRQWUROWRDKDOIRSHQ
6KLIWWKHFKRNHOHYHUWRWKH“Closed” position. (Note: The choke is not required if the engine is warm or the air
temperature high.)
*UDVSWKHUHFRLOVWDUWKDQGOHXQWLOUHVLVWDQFHLVIHOWWKHQSXOOLWZLWKIRUFH
'RQRWDOORZWKHVWDUWHUJULSWRVQDSEDFNDJDLQVWWKHHQJLQH5HWXUQLWJHQWO\WRSUHYHQWGDPDJHWRWKHVWDUWHU
2QFHWKHHQJLQHLVVWDUWHGJUDGXDOO\“Open” the choke lever. (Warm-up running of 3-5 minutes is recommended.)
6HWWKHWKURWWOHFRQWUROEDFNWRWKHLGOHSRVLWLRQ
STOPPING THE ENGINE
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6ZLWFKWKHKDQGOHEDUFXWRIIWROFF.
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(QVXUHWKH“Parking Brake” is disengaged.
5DLVHWKH³'HDGPDQV´ lever (Item 13)
3UHVVWKH“Control Hoop” (Item 12) to the handle bar to start moving.
6HWWKH³7KURWWOHFRQWURO´ to increase / reduce speed.
6723'5,9,1*
5HOHDVHWKH“Control Hoop”.
9
Razor 560 & Razor Ultra 560 SP20002_REV_0
TO COMMENCE CUTTING
5DLVHWKH³'HDGPDQV´ lever (Item 13)
(QJDJHWKH“Cylinder Control” Lever (Item 15)
3UHVVWKH“Control Hoop” (Item 12) to the handle bar to start moving.
6HWWKH³7KURWWOH&RQWURO´ to increase / reduce speed.
TO STOP CUTTING
'LVHQJDJHWKH“Cylinder Control” Lever (Item 15)
5HOHDVH³'HDGPDQV´ lever
Operating Instructions
RELEASING THE “DEADMANS” LEVER WITH THE CUTTER ENGAGED WILL CAUSE
THE ENGINE TO STOP.
NOTE
FITTING GRASSBOX
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+ROGWKHJUDVVER[¿UPO\RQWKHOLSRIWKHDSHUWXUHDQGSODFHWKHRWKHUKDQGLQWKHKDQGOHRQWKHIURQWRIWKHER[
3ODFHWKHWZRORFDWLQJWDEVSURMHFWLQJIURPWKHJUDVVER[VXSSRUWSODWHVLQWRWKHVORWVRQWKHPDFKLQHVLGHSODWH
Lower the front of the box until the box support plate’s rest on the front cross bar of the machine. Ensure both box
support plates are properly located before proceeding.
FITTING TRANSPORT WHEELS
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/HIWKDQGZKHHO5HG
/RZHUWKHVWDQGDWWKHEDFNRIWKHPDFKLQH
(Item 19).
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Push fully on.
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18
19 20
10
Razor 560 & Razor Ultra 560 SP20002_REV_0
As an indication coins measure the following:-
- 1p 1.58mm (0.063” ) - 2p 1.80mm (0.071” ) - 5p 1.73mm (0.067” )
- 10p 1.84mm (0.072” ) - 50p 1.84mm (0.072” ) - £1.00 3.14mm (0.124” )
Remember height of cut is effected by moisture of turf , weight of machine and the
thatch density. Different makes of machine cut at different heights when set to the
same position with the setting bar. We suggest you set it to a couple of mm above your
planned height and then come down in height by trial.
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click the adjusters up or down the same on each side until the desired height of
operation is achieved.
Always check height of cut/operation with the setting bar provided. Check in two
positions i.e. one at either end of the cassette. Failure to do this could result in an
uneven cut.
General Adjustments
SETTING FOR HEIGHT OF CUT
Always stop the engine before adjusting the height of cut. Failure
to do this may result in severe injury.
The length of grass after cutting depends on the setting of the
front roller in relation to the main frame of the machine.
The ‘Click’ system allows easy adjustment of the front roller
position, each click representing a change of 0.5mm (0.020”). The
roller is set to be equal on leaving the factory so when the arrows
point forward on both decals the roller is level.
Check it is level using the setting bar between the front and rear
roller with the underside of the screw ledging on the
bottom blade.
Either a ruler or pile of coins can be used to set the setting bar to the correct position. You are measuring the distance
between the bar and the underside of the button head screw (‘XX’ in the Image below).
400
200
XX
11
Razor 560 & Razor Ultra 560 SP20002_REV_0
General Adjustments
GROOMER (RAZOR ULTRA ONLY)
The groomer unit has been designed to be removed easily from
the ³&KDVVLV´ for maintenance purposes. It is driven from the
cylinder by a robust timing belt.
The groomer is NOTDGHHSVFDUL¿HU)DLOXUHWRXVHFRUUHFWZLOO
invalidate the warranty and could cause damage to the drive
system.
The tungsten tipped blades are designed for cutting and teasing
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der. Its operating height should always be above or level with the
setting bar that is 0 to +5mm depending on conditions. Regular
use of the groomer will promote healthy sward and keep thatch
growth under control.
To set:
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:KHQVHWWLJKWHQWKHORFNQXWV,WHP
,IWKHJURRPHUUHHOLVQRWUHTXLUHGVHWLWXSRXWRIWKHZD\DWDSSUR[LPDWHO\PPDERYHWKHRSHUDWLQJKHLJKWRIFXW
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The cylinder unit has been designed to
be removed easily from the
³&KDVVLV´, for grinding and
maintenance. The shear blade carrier
pivots to bring the blade into a cut
position with the cylinder. The
cylinder to bottom blade is to be set
when mounted in the ³&KDVVLV´.
To set:
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5RWDWHWKHNQREV,WHPDQWLFORFNZLVHWREULQJWKHEODGHWRZDUGVWKHF\OLQGHU
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$GMXVWXQWLOLWFXWVDORQJWKHZKROHOHQJWK
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'RNOT set the cylinder hard to the bottom blade. This will cause excessive wear of both components and increase
fuel consumption.
2
1
3
2
1
3
2
1
2
1
Cut On
Cut Off
2
12
Razor 560 & Razor Ultra 560 SP20002_REV_0
General Adjustments
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The “Handle bars” are adjustable to achieve the
correct working height for the operator.
To set:
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>PPVSDQQHU@
5DLVHORZHUWKH³+DQGOH%DU´WRWKHGHVLUHG
position”
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1
13
Razor 560 & Razor Ultra 560 SP20002_REV_0
Routine Maintenance
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The main drive to both rear roller and cassette is via hard wearing TBApoly-V type belts
which provide for smooth trouble free operation. To ensure the best performance the
following instructions should be carefully followed.
Belt tension is the single most important factor necessary for long, satisfactory service
life of any belt drive.
Under-tensioning leads to belt slip causing rapid wear; over tensioning means
excessive strain on belt and bearings. Between these two extreme conditions is a
reasonable range of tension within which the belt will operate. Belt tension can be
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CORRECTION CAN BE MADE BY ADJUSTMENT OF THE BELT TENSIONERS. REMOVE
THE DRIVING BELT COVER. THE BELT TENSIONERS ARE RETAINED IN A SLOTTED
HOLE ALLOWING ADJUSTMENT TO BE MADE ONCE THE HOLDING HEXAGON
HEADED BOLTS HAVE BEEN LOOSENED. WHEN ADJUSTED CORRECTLY THE
TENSIONERS SHOULD STILL ROTATE EASILY WITH FINGER PRESSURE. ENSURE THE
TENSIONER BOLTS ARE SECURE BEFORE REPLACING THE COVER.
NOTE
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meter of span distance falls between 5 and 9 Newtons per Rib” (TBA Belting).
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,I¿WWLQJQHZEHOWVLWLVDGYLVDEOHWRREVHUYHWKHGULYHIRUWKH¿UVWPLQXWHV,WPD\EHQHFHVVDU\WRPDNHDQ
adjustment to compensate for the normal drop in tension during the run-in period.
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Engine Model Oil Type Quantity
(Ltr) Fuel Type Capacity
(Ltr) Spark Plug Type Electrode Gap
(mm)
Honda GX120 Petrol SAE 10W-40 0.6 Unleaded 2.5 BM6ES or BPR6ES 0.7 - 0.8
Area Maintenance First 4 Hours First Month / 20 Hours 3 Months / 50 Hours 6 Months / 100 Hours
Engine Oil Check Level 9
Engine Oil Change 99
Air Filter Check Condition /
Clean 99
Spark Plug Change 9
ENGINE
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14
Razor 560 & Razor Ultra 560 SP20002_REV_0
Routine Maintenance
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Over time the cables that operate the friction clutches for the
“Cylinder” and “Rear Roller” will need adjusting. This adjustment
can be done at the “Handle Bar” or at the ³&KDVVLV´.
To set at “Handle Bar”
5HPRYHKDQGOHEDUFRYHU>PP$OOHQNH\@
6ODFNHQRIIORFNQXWVRQUHOHYDQWFDEOH>PPDQG
´VSDQQHU@
$GMXVWFDEOHWRGHVLUHGWHQVLRQ1RWH1HLWKHU“Cylinder” or
“Rear Roller” should operate with controls in OFF position.
:KHQVHWWLJKWHQWKHORFNQXWV
To set at ³&KDVVLV´
5HPRYHFOXWFKFRYHU>PPVSDQQHU@
6ODFNHQRIIORFNQXWVRQUHOHYDQWFDEOH>RIIPPVSDQQHUV@
$GMXVWFDEOHWRGHVLUHGWHQVLRQ1RWH1HLWKHU“Cylinder” or
“Rear Roller” should operate with controls in OFF position.
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ENSURE THE LOCK NUTS ARE TIGHT AND SECURE AND CHECK OPERATION IS
SATISFACTORY BEFORE REPLACING THE CLUTCH COVER AND SCREWS.
NOTE
A
Storage
The machine should always be kept in a clean dry place, free from condensation. After use ensure that the machine is
thoroughly clean, dry and free from grass and mud. Before off season storage smear a thin layer of grease on to the
cutter blades and the shear blade.
Under no circumstances must the machine be steam cleaned as this may remove grease from the pre packed bearings.
Because of the nature of lead free petrol we recomend that if the machine is being left unused for more than 2 weeks the
carburetor is run dry. Allow the engine to run out of fuel with the fuel tap switched off.
15
Razor 560 & Razor Ultra 560 SP20002_REV_0
General Lubrication
REAR ROLLER
PRQWKV
The main drive roller is split into three sections incorporating a differential gear system running in an oil bath. The old oil
should be drained off and the bath replenished with 1 pint (550ml) of clean oil.
PRQWK
A grease point is located under the belt guard on the side plate of the machine. This is to lubricate the internal spur gear
that provides drive to the rear roller.Apply one pump of grease. Do not over grease.
&21752//(9(56$1'&$%/(6
PRQWKV
Apply a small amount of oil to the control cables. Flow down the protective cables can be assisted by operating the lever
a few times after lubricating.
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PRQWKV
Apply a small quantity of copper grease or similar to the adjuster studs to prevent corrosion and ease adjustment.
16
Razor 560 & Razor Ultra 560 SP20002_REV_0
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1 228062 3/4” Tube Bung (3132) 1
2 229342 Scraper Bar 22” 1
3 240001 Side Plate L.H. (Ultra) 1
3 240220 Side Plate L.H. (Std) 1
4 240002 Side Plate R.H. (Ultra) 1
4 240221 Side Plate R.H. (Std) 1
5 240003 Engine Deck Assy 22” 1
6 240006 Clutch Support Plate 1
7 240024 Clutch Spacer 4
8 240039 Tie Bar Front 22” 1
9 240080 Tie Bar W.A. 22” 1
10 240166 Stand Spring Retainer 2
11 240188 Belt Guard Stud 5
12 J20064 Grease Nipple 1/4” UNF 1
13 J20297 Serial Number Plate 1
14 SP01009 Hex Set Screw M8 x 20 14
15 SP01021 Hex Set Screw M12 x 20 8
16 SP01034 Hex Set Screw M10 x 20 2
17 SP01038 Coach Bolt M8 x 30 1
18 SP01042 Shoulder Bolt 12 x 10 M10 4
19 SP02013 Nut M10 Lock (Thin) 2
20 SP03006 Washer M12 Toothed 8
21 SP03008 Washer M8 Form A 14
22 SP03011 Washer M10 Form A 2
23 SP05001 Rivet 4.8 x 10 2
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Razor 560 & Razor Ultra 560 SP20002_REV_0
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1 229167 Clutch Spring 3
2 229599 Engine On / Off Decal 1
3 229620 Bolt For Spring 1
4 230170 Lever R.H. W.A. 1
5 240027 Guard Handle 1
6 240060 Handle Hoop Assy 1
7 240065 Control Hoop 1
8 240066 Control Safety Bar 2
9 240071 Handle W.A. 1
10 240079 Throttle Link W.A. 1
11 240084 Safety Bar Link W.A. 1
12 240140 Throttle Lever W.A. Support 1
13 240169 Sensor Angle Plate 1
14 240170 Sensor Plate 1
15 240171 Cutter Control Plate 1
16 240172 Throttle Control Plate 1
17 240173 Control Cover 1
18 260138 Grommet PV270A 2
19 J20017 Knob - Red 2
22 SP01006 Button Head M8 x 20 2
23 SP01009 Hex Set Screw M8 x 20 5
24 SP01016 Button Head M6 x 12 4
25 SP01019 Button Head M6 x 16 5
26 SP01029 Shoulder Bolt 12 x 25 M10 1
27 SP01069 Button Head M5 x 12 4
28 SP01070 Cap Head M2 x 12 4
29 SP02002 Nut M5 Nyloc 4
30 SP02004 Nut M6 Nyloc 4
31 SP02005 Nut M8 Std 2
32 SP02006 Nut M8 Nyloc 6
33 SP02008 Nut M10 Nyloc 1
34 SP02011 Nut M6 Lock (Thin) 1
35 SP02032 Nut M2 STD 4
36 SP03008 Washer M8 Form A 11
37 SP03009 Washer M5 Form A 4
11
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38 SP03010 Washer M6 Form A 6
39 SP03012 Washer M12 Form A 1
40 SP03019 Washer M12 Wave 1
41 SP03020 Shim 12 x 18 x 1 3
42 SP03027 Washer M2 4
43 SP05007 Pin Slotted M3 x 16 4
44 SP06007 Bush Oilite Al0812 - 12 4
45 SP06009 Bush Lever Pivot 1
46 SP14003 Sleeve Plastic 8mm x 28 2
47 SP18001 Decal Throttle (Razor) 1
48 SP18002 Decal Drive (Razor) 1
49 SP18003 Decal Cutter (Razor) 1
18
Razor 560 & Razor Ultra 560 SP20002_REV_0
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1 229166 Handle Pivot Bush 2
2 229378 Cutter Drive Clutch Cable 1
3 230200 Handle Bracket W.A. 2
4 230203 Handle Buffer 4
5 230205 Handle Bracket Support 2
6 800202 Handle Assy* 1
7 SP01044 Coach Bolt M10 x 25 4
8 SP01047 Hex Set Screw M10 x 60 2
9 SP02008 Nut M10 Nyloc 6
10 SP03011 Washer M10 Form A 4
11 SP07001 Starlock 12mm 4
12 SP12002 Throttle Cable G860 / G760 1
13 SP12003 Cable Drive Clutch 1
14 SP12005 “Micro Switch Harness (Razor)” 1
NOTE
* For Handle Assembly breakdown, see Section 2.01
12 2
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Razor 560 & Razor Ultra 560 SP20002_REV_0
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1 062662 Bearing 6205-2RS 3 1
2 229011 Pinion Shaft 11T 1
3 229031 Dirt Excluder 1
4 229033 Roller Bearing Housing Oblong 1
5 240151 Shaft Extension L.H. 1
6 240152 Shaft Extension R.H. 1
7 800198 Rear Roller Assy 22” 1
8 J20052 Bearing 6204-2RS 3 2
9 SP01045 Hex Set Screw M8 x 25 8
10 SP03004 Washer M8 Toothed 8
11 SP03021 Washer M16 Form C 1
12 SP05008 Pin Spirol M5 x 50 1
13 SP11015 Drive Pulley Land Roll 1
6
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1 062662 Bearing 6205-2RS 3 1
2 228049 Key 1/4” x 1/4” x 1 1/4” Rd End 1
3 229022 30 Tooth Bevel Gear 2
4 229023 Bush Oilite MBC AJ2024 x 1.5 4
5 229025 20 Tooth Bevel Gear 2
6 229030 Internal Gear 1
7 229032 Roller Locking Collar 1
8 229104 Landroll Bearing Housing 1
9 229363 RH Rear Smooth Roller (Sport) 1
10 229364 LH Rear Smooth Roller (Sport) 1
11 800212 Rear Roller Shaft Assy 22” 1
29
3
34
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61
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