Dennis Premier 30" User manual

PREMIER RANGE
DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom
Telephone:- 01332 824 777
Fax:- 01332 824 525
E-mail:- [email protected]
E-mail:- [email protected]
www.dennisuk.com SP20005_REV_2
10/12
INSTRUCTION MANUAL

Serial Numbers
FT Razor Razor Simplex G560 SuperSix G660/G760 Premier Contractor Bray Hand S500 Gang
Application Range 560 Ultra 560 Range G680 Range G860 Range Tools Plus Mower Bowling Green üüüüüüü Cricket Ground Maintenance: wicket üüüüüü square üüüüüü outeld       üüü Football Pitch üüü Golf Course Maintenance: Tees üüüüüüü Greens üüüüüü Ornamental üüüüü Croquet Green üüüüüüüü Grass Tennis Court üüüüüüü Race Course Maintenance: Parade Ring üüüüüüü Ornamental üüüüüüüü Rugby Pitch üüü Hockey Pitch üü Sports Club Maintenance üüüüüüüüüüüü Schools, Colleges & University Grounds üüüüüüüüüüüü Cemetery Maintenance üüüü Contractors, Private Lawns & Commercial üüüüüüü Local Authority & Government Contracts üüüüüüüüüüüü Ornamental Lawn üüüüüüüü
THIS INFORMATION IS INTENDED FOR GUIDANCE PURPOSES ONLY. WE RECOMMEND THAT YOU DISCUSS YOUR SPECIFIC REQUIREMENT WITH OUR HEAD OFFICE, SALES MANAGERS OR YOUR LOCAL DENNIS DEALER.
NOTE
Product Application Matrix

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Certicate of Conformity
Cylinder mowers powered by Honda GX Petrol Engine and Kubota Diesel Engine
Manufacturer:- Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK
Owner of Technical Document:- Mr I.D. Howard, Howardson Ltd, Howardson Works Kirk Langley, Derby, DE6 4NJ, UK
Notied Body:- AV Technology Ltd, AVTECH house, Arkle Avenue, Stanley Green Trading Estate, Handforth, Cheshire,
SK9 3RW, UK
I the under signed Declare that these machines:-
The reliability and quality of performance of this machine depends upon some simple care maintenance carried out
regularly. This manual has been prepared to allow the user to carry out all such work.
It is advisable to read the instructions carefully. Proper care and attention will enable the machine to give a continuous,
satisfactory, and reliable service. Failure to carry out regular lubrication and maintenance as outlined in this manual may
render any guarantee or warranty invalid.
Inthecaseofanydifculty,oriffurtherinformationoradviceisrequired,ourServiceDepartmentisalwaysatyourcall.In
the interests of speed and accuracy of information please quote the serial numbers of the machine and engine when
making enquiries.
For the mower, this is to be found on a plate attached to the engine deck. The engine number is stamped on either the
crank case or the gear casing facing towards the front of the machine. We suggest you write the numbers on the front
page of this book.
Introduction
Serial Numbers
MACHINE SERIAL NUMBER
MAKE A NOTE OF THE SERIAL NUMBERS OF YOUR MACHINE & ENGINE AND ALWAYS
QUOTE THEM IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS.
NOTE
ENGINE SERIAL NUMBER
Model Cutting Width Power Measured Sound Power
Level
Guaranteed Sound
Power Level Serial Number
Premier 30” 30” (762mm) GX340 (Honda) 99dB Lwa 100dB Lwa See Product ID
Premier 30” 30” (762mm) OC 60 (Kubota) 99dB Lwa 100dB Lwa See Product ID
Premier 36” 36” (914.4mm) GX340 (Honda) 99dB Lwa 100dB Lwa See Product ID
Premier 36” 36” (914.4mm) OC 60 (Kubota) 99dB Lwa 100dB Lwa See Product ID
Tested at:- Howardson Works test site September 2011
Complies with the applicable requirements of:-
- Machine Directive 2006/42/EC
- Noise Directive 2000/14/EC (Annex VI Procedure 1)
Managing Director
Ian Howard

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Contents
Page
Product Application Matrix.................................................................................................................................................... 2
Declaration of Conformity..................................................................................................................................................... 3
Serial Numbers..................................................................................................................................................................... 3
Introduction........................................................................................................................................................................... 3
Technical Data...................................................................................................................................................................... 4
Machine Description............................................................................................................................................................. 5
Important Safety Instructions................................................................................................................................................ 6
Controls ................................................................................................................................................................................ 7
Operating Instructions ..................................................................................................................................................... 8 - 9
General Adjustments ....................................................................................................................................................10 - 11
Routine Maintenance................................................................................................................................................... 12 - 13
Storage............................................................................................................................................................................... 13
Parts Listings............................................................................................................................................................... 14 - 29
Technical Data
Model Premier 30” Premier 36”
A - Width (mm) 988 1140
B - Length with Grassbox (mm) 2130 2130
C - Length without Grassbox (mm) 1470 1470
D - Height (mm) 990 990
Weight (Kg) 327 343
Cutting Width (mm) 760 910
Cylinder 6 or 8 Blade 6 or 8 Blade
Height of Cut (mm) 6 - 52mm 6 - 52mm
Cut Performance (6 Blade)
Cut Performance (8 Blade)
100 cuts/m (90 cuts/yd)
133 cuts/m (120 cuts/yd)
100 cuts/m (90 cuts/yd)
133 cuts/m (120 cuts/yd)
Engine GX340 (Honda Petrol) or
OC 60 (Kubota Diesel)
GX340 (Honda Petrol) or
OC 60 (Kubota Diesel)
Drive System Gearbox Gearbox
Final Drive Chain & Sprocket Chain & Sprocket
Hand Arm Vibration (m/sec2)Honda - 2.5
Kubota - 4.1
Honda - 2.5
Kubota - 4.1
Measured Sound Power Level dB(A) LWA 99 99
Guaranteed Sound Power Level dB(A) LWA 100 100
AB C
D

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Machine Description
Manufactured with a 30” (76.2cm) and 36” (91.4cm) cutting width this mower is powered by a 11 h.p. four stroke, petrol
engine or a 6 h.p. diesel engine. The rear roller and cylinder are powered via two automotive friction clutches. This allows
for independant control of motion and cutter.
1. Cylinder 9. Cutting Height Adjustment
2. Bottom Blade Adjuster Knob 10. Roller Engagement
3. Belt Guard 11. Air Filter
4. Throttle Lever 12. Cutter Engagement
5. Handle Bar 13. Deadmans Handle
6. Exhaust 14. Brake Steer
7. Fuel Tank 15. Key Start Switch
8. Grassbox
1
3
8
4
56
7
2
9
15
11
12
14
13
2
10
9

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Important Safety Instructions
In order to operate the machine safely please follow these Health and Safety guidelines.
TRAINING
READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL WITH CARE. IF YOU ARE IN
ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT AT DENNIS.
CAUTION
• Be familiar with the controls and the proper use of the equipment.
• Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may
restrict the age of the operator.
• Never mow while people, especially children, or pets are nearby.
• Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their
property.
PREPARATION
• While mowing always wear substantial footwear and long trousers. Do not operate the mower barefoot or in open
sandals.
• Thoroughly inspect where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects.
PETROL AND DIESEL IS HIGHLY FLAMMABLE AND WILL DAMAGE GRASS IF SPILT.
WARNING
A) Storefuelincontainersspecicallydesignedforthispurpose.
B) Refuel out doors and do not refuel whilst smoking.
C) Add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel while the engine is running or
when the engine is hot.
D) If fuel is spilled do not attempt to start the engine but move the machine away from the area of spill and avoid
creating any sources of ignition until the vapours have dissipated.
• Replace damaged or faulty silencers.
• Before using the machine always inspect the safety devices including the cut off switch and the blades for excessive
wear or damage. Replace if necessary.
OPERATION
• DonotoperatetheengineinaconnedspacewheredangerousCARBON MONOXIDE fumes can collect.
• Mowonlyindaylightorgoodarticiallight.
• Avoid operating the machine in wet grass where feasible.
• Always be sure of your footing on slopes.
• Walk. Never run.
• Walk across the face of slopes, never up and down.
• Exercise extreme care on slopes when changing direction.
• Do not mow excessively steep slopes.
• Use extreme caution when reversing or pulling the machine towards you.
• Stop the blades if the mower has to be tilted for transportation when crossing surfaces other than grass and when
transporting the mower to and from the area to be mown.
• Never operate the mower with defective guards or shields or without the safety devices, for example without the
 deectorplateorgrassboxinplace.
• Do not change the engine governor settings or overspeed the engine.
• Disengage all blades and drive clutches before starting.
• Start the engine carefully following the instructions with feet well away from the blades.
• Do not tilt the mower when starting the engine.
• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
• Never pick up or carry the mower while the engine is running.

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Controls
FOR THE LOCATION OF CONTROLS AND COMPONENTS REF. “MACHINE DESCRIPTION” PAGE 5.
ON / OFF SWITCH (Item 17)
This key switch starts the engine and can be used to stop the engine at anytime during the operation of the machine.
DEADMANS CONTROL (Item 13)
This is an operator presence control. It must be raised before the cylinder or roller can be engaged and held in until the
cylinder or roller is disengaged. Releasing the lever with the cylinder or roller engaged will cause the engine to stop.
BRAKE STEER CONTROLS (Item 14)
To help steer the machine, the rear roller is equipped with independent left and right hand brakes. These are controlled by
the left and right hand levers on the handle bars. Operating the left lever the cause the machine to turn left and similarly
the right lever cause the machine to turn right.
THROTTLE CONTROL (Item 4)
This controls the RPM of the engine and the resultant speed of the machine. Pushing the lever down will increase the
RPM, pulling it back returns the engine to idle.
REAR ROLLER CONTROL (Item 10)
This controls the machines movement. Pushing the lever forwards will engage the friction clutch and cause the machine
to drive. Returning it to the original position will cause the machine to stop.
CYLINDER CONTROL (Item 15)
This controls the cylinder drive. Pushing the lever forwards will engage the friction clutch and cause the cylinder to rotate.
Before the cylinder can be engaged the “Deadmans” lever must be held in. Failing to do this will cause the engine to
stop. Returning it to the original position will cause the cylinder to stop.

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Operating Instructions
FOR THE LOCATION OF CONTROLS AND COMPONENTS REF. “MACHINE DESCRIPTION” PAGE 5.
PREPARATION FOR USE
• Ensuretheturfisfreefromstonesorotherobstructionswhichmaydamagethecuttingcylinder.
• Checkthemachine(inc.engine)isserviceable,hasallguardsinplaceandhasnovisibledamage.
• Checktheengineoillevel.(FulldetailsaregivenintheENGINEManualsupplied)
• Fillthefueltank3/4fullwithfuel.
• Settheheightofcuttotherequiredlevel.(SeePage10)
• EnsuretheCylinderdriveisdisengaged.
BEFORE YOU OPERATE THIS MACHINE YOU MUST READ AND STUDY THIS MANUAL.
IF YOU ARE IN ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT.
CAUTION
IMPORTANT INFORMATION PLEASE READ ALL THE DETAILS IN THIS SECTION AND
FAMILIARIZE YOURSELF AND ALL MACHINE OPERATORS WITH THE CONTENTS.
CAUTION
STARTING THE ENGINE (PETROL)
Electric Start
• Switchonthefueltap.
• Setthethrottlecontroltoahalfopen.
• Shiftthechokelevertothe“Closed” position. (Note: The choke is not required if the engine is warm or the air
temperature high.)
• Turnthekeyclockwise
• Oncetheengineisstarted,gradually“Open” the choke lever. (Warm-up running of 3-5 minutes is recommended.)
• Setthethrottlecontrolbacktotheidleposition.
Recoil Start
• Switchonthefueltap.
• Switchonthekey.
• Setthethrottlecontroltoahalfopen.
• Shiftthechokelevertothe“Closed” position. (Note: The choke is not required if the engine is warm or the air
temperature high.)
• Grasptherecoilstarthandleuntilresistanceisfelt,thenpullitwithforce.
• Donotallowthestartergriptosnapbackagainsttheengine.Returnitgentlytopreventdamagetothestarter.
• Oncetheengineisstarted,gradually“Open” the choke lever. (Warm-up running of 3-5 minutes is recommended.)
• Setthethrottlecontrolbacktotheidleposition.
STOPPING THE ENGINE (PETROL)
• Setthethrottlecontroltotheidleposition.
• SwitchthehandlebarcutofftoOFF
• Closethefueltap.
STARTING THE ENGINE (DIESEL)
• Switchonthefueltap.
• Setthethrottlecontroltoahalfopen.
• Setthedecompressionlevertothe“Open” position. (Note: The decompression is not required if the engine is
warm or the air temperature high.)
• Turnthekeyclockwise
• Setthethrottlecontrolbacktotheidleposition.
STOPPING THE ENGINE
• Setthethrottlecontroltotheidleposition.
• SwitchthehandlebarcutofftoOFF
• Closethefueltap.

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Operating Instructions
TO COMMENCE DRIVING (TRANSPORT BETWEEN SITES / NO CUTTING)
• Raisethe“Deadmans” lever (item 13)
• Pushthe“Drive Control” lever (item 10) forwards.
• Setthe“Throttle control” to increase / reduce speed.
STOP DRIVING
• Pullthe“Drive Control” lever (item 10) backwards.
Operating Instructions
RELEASING THE “DEADMANS” LEVER WITH THE ROLLER OR CUTTER ENGAGED
WILL CAUSE THE ENGINE TO STOP.
NOTE
FITTING GRASSBOX
• Disengagethecylinderandrollerdriveandwaitforthecuttertostoprotating.
• Holdthegrassboxrmlyonthelowerlipoftheaperture.
• Lifttheboxpivotingaboutthehighestedgeanddepositingthecontentinfrontof
the mower. (see Figure 1)
• Returntooriginalposition.
TO COMMENCE CUTTING
• Raisethe“Deadmans” lever (Item 13)
• Pushthe“Cylinder Control” lever (Item 12) forwards
• Pushthe“Drive Control” lever (Item 10) forwards
• Setthe“Throttle control” to increase / reduce speed.
TO STOP CUTTING
• Pullthe“Drive Control” lever (Item 10) backwards.
• Pullthe“Cylinder Control” lever (Item 10) backwards.
• Release“Deadmans” lever.
RELEASING THE “DEADMANS” LEVER WITH THE ROLLER OR CUTTER ENGAGED
WILL CAUSE THE ENGINE TO STOP.
NOTE
Figure 1

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As an indication coins measure the following:-
- 1p 1.58mm (0.063” ) - 2p 1.80mm (0.071” ) - 5p 1.73mm (0.067” )
- 10p 1.84mm (0.072” ) - 50p 1.84mm (0.072” ) - £1.00 3.14mm (0.124” )
Remember height of cut is effected by moisture of turf , weight of machine and the
thatch density. Different makes of machine cut at different heights when set to the
same position with the setting bar. We suggest you set it to a couple of mm above your
planned height and then come down in height by trial.
Ifonsettingtheheightofoperationyounditneedsalteringonceonthegreensimply
click the adjusters up or down the same on each side until the desired height of
operation is achieved.
Always check height of cut/operation with the setting bar provided. Check in two
positions i.e. one at either end of the cassette. Failure to do this could result in an
uneven cut.
General Adjustments
SETTING FOR HEIGHT OF CUT
Always stop the engine before adjusting the height of
cut. Failure to do this may result in serious injury.
The length of grass after cutting and the depth of
scarication/dethatching/brushing,dependsonthe
setting of the front roller in relation to the main frame
of the machine.
To set:
• Slackentheclampnutsonthefrontrollerquadrants(Item1)[19mmspammer].
• Rotatethequadrants,raisingandloweringthemachine.Asaguide,therearenotchesinthequadrantandholesinthe
side plate. Align these on both sides to level the machine.
To check the height of cut and that the machine is level a setting bar (229524) can be used. Place the bar between the
front and rear rollers, resting the underside of the bolt head on the lip of the shear blade.
560
Item 1

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General Adjustments
SETTING THE CYLINDER
To set:
• Slacken2-offlocknutsandbolts
 (Item1)[19mmspanner]
• Rotatebolt(Item2)clockwisetobringtheblade
towards the cylinder.
• Checkthesettingusingthinpaperalongthelength
of the cylinder.
• Adjustuntilitcutsalongthewholelength.
• Whenset,tightenthelocknut.
• Recheckadjustment.
• Donotsetthecylinderhardtothebottomblade.Thiswillcauseexcessivewearofbothcomponentsandincrease
fuel consumption.
• RecheckAdjustment.
Item 1
Item 2
DO NOT SET THE CYLINDER HARD TO THE BOTTOM BLADE. THIS WILL CAUSE
EXCESSIVE WEAR OF BOTH COMPONENTS AND INCREASE FUEL CONSUMPTION.
NOTE
HANDLE BAR ADJUSTMENT
The “Handle bars” are adjustable to achieve the
correct working height for the operator.
To set:
• Removebolt(Item1)[9/16”spanner]
• Rotatehandleintorequiredposition.
• Replacebolt(Item1)[9/16”spanner]
Item 1

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Routine Maintenance
OIL / FUEL TYPE & QUANTITY - SPARK PLUG TYPE
Engine Model Oil Type Quantity
(Ltr) Fuel Type Capacity (Ltr) Spark Plug Type Electrode Gap (mm)
Honda GX340 Petrol SAE 10W-40 1.1 Unleaded 6 BM6ES or BPR6ES 0.7 - 0.8
Kubota OC60 Diesel SAE 30 1.0 Diesel 3.6 N/A N/A
Area Maintenance First 4 Hours First Month / 20 Hours 3 Months / 50 Hours 6 Months / 100 Hours
Engine Oil Check Level ü
Engine Oil Change ü ü
Air Filter Check Condition /
Clean ü ü
Spark Plug Change ü
ENGINE
Honda GX340 Petrol Engine.
Forfullspecicationspleaserefertothemanufacturersinstructionmanualincluded.
No. Item Daily Initial
25Hr
Every
100Hr
Every
500Hr
Every
800Hr
Every
1500Hr
Every
Year
Every
2 Years
Refer-
ence
Pge
1 Engine Oil Checking
Changing
ü
ü ü
G-6
G-7
2 Oil Strainer Cleaning ü ü G-7
3Rubber Hoses &
Clamp Bands
Checking
Changing
ü
ü
G-6
G-10
4 Air Cleaner Cleaning
Changing
ü G-8
G-10
5 Fuel Filter Cleaning
Changing
ü
ü
G-8
G-8
6 Valve Clearance Checking üG-9
7Nozzle injection pressure
and spraying condition
Checking
Changing
ü
ü
G-9, 10
G-9, 10
Kubota OC60 Diesel Engine.
Forfullspecicationspleaserefertothemanufacturersinstructionmanualincluded.
Once a year or after 6 cleanings
GEAR BOX
The Aluminium gearbox is situated under the cover on the right hand side of the
machine.
Checkoillevelregularly,thisshouldtouchtheendofthellerplug.
Change oil every year.
Oil type:- EP90 GEAR OIL
Oil Qty:- 300ML Drain
Filler

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Routine Maintenance
Storage
The machine should always be kept in a clean dry place, free from condensation. After use ensure that the machine is
thoroughly clean, dry and free from grass and mud. Before off season storage smear a thin layer of grease on to the
cutter blades and the shear blade.
Under no circumstances must the machine be steam cleaned as this may remove grease from the pre packed bearings.
Because of the nature of lead free petrol we recomend that if the machine is being left unused for more than 2 weeks the
carburetor is run dry. Allow the engine to run out of fuel with the fuel tap switched off.
REAR ROLLER
The rear roller is split into 3-sections incorporating a differential gear system
running in an oil bath.
Change oil every 6-months
Oil Type:-EP90 GEAR OIL
Oil Qty:- 568ML
DRIVING CHAINS
The rear roller and the cylinder are chain driven from the gearbox. These are located
under the cover on the right hand side plate. Running the machine with improperly adjusted chains will cause rapid wear
to both chains and sprockets.
To adjust the chain tension, slacken the nuts on the nylon tensioner assembly and rotate the disc until there is only 3/8”
(10mm) slack on the lower side of the chain. Once correct tension is achieved re-tighten the assembly nut.
Chains should be kept greased at all times.
CLUTCHES
Identicalclutchesarettedfortheengagementoftherearrollerandcylinder.Itisessentialthatintheengagedposition,a
clearance of 1/10” (2.5mm) is maintained between the graphite release bearing and the toggle lever plate. If the clearance
becomes abnormally large the clutch will drag, but if too small slip will result.
For adjustment purposes on the each clutch there is provided a spherical nut at the end of the transverse operating rods.
Thisnutshouldbeturned(1/2”[13mm]spanner)togivethecorrectclearancewhilsttheclutchisinposition.Re-tighten
the locking nut after adjustment.
BRAKE STEER
The hand grips on the handle bars operate heavy duty
boden cables. These in turn operate a drum brake
system, the rear outer roller castings working as the
drum.
Two adjusters are provided on the cable to facilitate
adjustment.
Allow plenty of free play on the cables as only a small
amount of pull travel is required. Having the cables
adjusted too tightly will cause the machine to turn very
quicklymakingoperationsdifcult.
Do not under any circumstances wash the machine down with high pressure washers as water may penetrate the brake
drum and cause damage.
To minimise cable friction, we have used nylon lined cable to keep these lubricated apply light oil to cable inners using an
oil can. To ease this operation remove cables from handle bar controls and hold vertically when applying oil to inner cable.
We suggest during heavy usage this is carried out weekly.
Oil Plug

14
Premier SP20005_REV_2
Item No. Part No. Description Quantity
1 146328 30” Scraper Bar 1
1 146330 36” Scraper Bar 1
2 171885 Cassette Thrust Plate 1
3 176474 Locking Strip 2
4 176475 Front Bar Spacer 5
5 176476 Rear Bar Spacer 1
6 185641 Side Arms Grass Box 2
7 185876 Side Plate L.H. 1
8 186085 30” Cross Bar Front 1
8 186086 36” Cross Bar Front 1
9 186088 30” Cross Bar Rear 1
9 186089 36” Cross Bar Rear 1
10 186326 Crossbar Nut 1
11 186327 Roller Adjuster Nut 2
12 186393 Bell Crank Support Bracket 1
13 187725 30” Tow Bar W.A. 1
13 187726 36” Tow Bar W.A. 1
14 208321 Chain Case Stud 2
15 212043 Side Plate Premier R.H. 1
16 229394 Cassette Bolt 1
17 230320 30” Engine Bed Premier 1
17 230090 36” Engine Bed Premier 1
18 J20297 Serial Number Plate 1
19 MD965 5/8” Cable Locator 2
20 SP01028 Hex Set Screw M6 x 20 2
21 SP01035 Hex Set Screw M10 x 25 10
22 SP01060 Hex Set Screw 1/2” UNF x 3/4” 8
23 SP01082 Hex Set Screw M12 x 50 4
24 SP02008 Nut M10 Nyloc 10
25 SP02010 Nut M12 Nyloc 4
26 SP02018 Nut 3/8” UNF Nyloc 2
27 SP02020 Nut 1/2” UNF Nyloc 1
28 SP02037 Nut 5/8” UNF Std 3
29 SP03002 Washer 3/8” 2
30 SP03011 Washer M10 Form A 2
31 SP03012 Washer M12 Form A 13
1.01 Chassis
Item No. Part No. Description Quantity
32 SP03030 Washer M12 Toothed 2
33 SP05001 Rivet 4.8 x 10 2
21
21
24
30
24
21
1
8
4
3
11
6
31
23
25
4
9
5
14
10
21
19
14
22
31
15
24
13
11
25
3
6
16
7
22
32
22
31
17
12
2
28
4
20
18
33
28
16

15
Premier SP20005_REV_2
2.01 Rear Roller - Main Assembly
Item No. Part No. Description Quantity
1 065824 Bearing RLS9-2RS 2
2 089575 Key 3/16” x 3/16” x 2 1/4” RD End 2
3 176507 Spacer Plate 1
4 185660 Locking Collar (Small) 1
5 185662 Locking Collar 1
6 185698 30” Rear Roller Shaft 1
6 185699 36” Rear Roller Shaft 1
7 See 2.03 Centre Roller Assy 1
8 See 2.04 Brake Assy L.H. 1
9 See 2.05 Brake Assy R.H. 1
10 See 2.02 Rear Roller Outer 2
11 J20467 Grub Screw M8 x 8 2
1
6
9
11
5
2
2
7
10
10
3
8
1
11
4

16
Premier SP20005_REV_2
2.02 Rear Roller - Outer Assembly
Item No. Part No. Description Quantity
1 052601 Gear Differential Wheel 1
2 158374 Rear Roller Bush 2
3 171660 30” Outer Roller 1
3 171661 36” Outer Roller 1
4 SP01036 Hex Set Screw M8 x 35 4
5 SP03004 Washer M8 Toothed 4
4
3
2
1
5
2

17
Premier SP20005_REV_2
2.03 Rear Roller - Centre Assembly
Item No. Part Number Description Quantity
1 016386 Key Woodruff 3/16” x 7/8” 2
2 052602 Gear Differential Pinion 2
3 158356 Thrust Washer Soft 3
4 158357 Washer Thrust Hard 3
5 158372 Gear Diff Double Pinion 1
6 158373 Shaft Differential Pinion 1
7 185664 Centre Roller Prem 1
8 185665 Pivot Differental Pinion 1
9 185666 Oil Seal Housing 2
10 601620 Bush 12DU 16 3
11 603174 Pin Spirol M5 x 35 2
12 604249 Seal Rear Roller (Prem) 2
13 SP01009 Hex Set Screw M8 x 20 12
14 SP03008 Washer M8 Form A 12
11
10
3
4
1
43
5
6
2
2
3
4
11
1
10
14 13
12
79
9
12
13
14
8

18
Premier SP20005_REV_2
2.04 Rear Roller - LH Brake Assembly
Item No. Part No. Description Quantity
1 185437 Brg Housing Rear Roller L.H. 1
2 MD961 Brake Plate 6” 1
3 SP13004 Spring Brake Steer 2
5 MD964 Brake Shoe 2
6 MD967 Brake Cam L.H. 1
7 MD969 Brake Lever L.H. 1
8 MD971 Cable Shackle (B Steer) 1
9 SP01043 Cap Head M5 x 16 1
10 SP01086 Hex Set Screw 5/16” UNF x 5/8” 4
11 SP02002 Nut M5 Nyloc 1
12 SP02006 Nut M8 Nyloc 1
13 SP03004 Washer M8 Toothed 4
14 SP03008 Washer M8 Form A 1
8
8
2
10
13
1
12
11
7
14
9
5
3
3
6
5

19
Premier SP20005_REV_2
2.05 Rear Roller - RH Brake Assembly
Item No. Part No. Description Quantity
1 176370 Cover Plate 1
2 185436 Brg Housing Rear Roller R.H. 1
3 MD961 Brake Plate 6” 1
4 MD962 Spring Brake Steer (Heavy) 1
5 MD963 Spring Brake Steer (Light) 1
6 MD964 Brake Shoe (Prem) 2
7 MD968 Brake Cam R.H. 1
8 MD970 Brake Lever R.H. 1
9 MD971 Cable Shackle (B Steer) 1
10 SP01008 Hex Set Screw M6 x 16 2
11 SP01043 Cap Head M5 x 16 1
12 SP01086 Hex Set Screw 5/16” UNF x 5/8” 4
13 SP02002 Nut M5 Nyloc 1
14 SP02006 Nut M8 Nyloc 1
15 SP03003 Washer M6 Toothed 2
16 SP03004 Washer M8 Toothed 4
17 SP03008 Washer M8 Form A 1
11
3
12
16
1
15
10
2
14
17
9
13
8
4
6
6
5
7

20
Premier SP20005_REV_2
3.01 Handle
Item No. Part No. Description Quantity
1 127434 Red Knob M10 1
2 176457 Black Knob M10 1
3 178400 Handle Bracket Assy 2
4 178403 Void Bush 4
5 185454 Cutter Clutch Lever 1
6 185455 Roller Clutch Lever 1
7 185458 Clutch Rod Fork End 2
8 186391 Upper Linkage Rod 2
9 186415 Clutch Lever Stop 2
10 186981 Operating Lever Collar 1
11 192749 Clevis Pin 1/4” x 3/4” 2
12 228015 Grommet PV37BLK 1
13 229222 Switch Retainer 3
14 230190 Throttle Lever W.A. 1
15 230197 Cable Plate 1
16 260099 30” Handle W.A. 1
16 260100 36” Handle W.A. 1
17 260106 Micro Switch Bracket 2
18 260107 Support Plate 1
19 260112 Bale Bar W.A. 1
20 260113 Relay Bracket 1
21 260118 Throttle Bracket 1
22 260120 Console Cover 1
23 260122 Bale Bar Pivot Bush 2
24 260139 Grommet PV271A 1
25 260142 Washer M20 Wave 2
26 607509 Brake Steer Lever 2
27 J20017 Knob - Red 1
28 J209019 Rod End 2
29 J209021 Split Pin 1/16” x 1/2” 2
30 - Micro Switch [See Harness] 1
31 SP01019 Button Head M6 x 16 1
32 SP01028 Hex Set Screw M6 x 20 4
33 SP01029 Shoulder Bolt 12 x 25 M10 1
34 SP01054 Hex Set Screw M6 x 35 2
35 SP01073 Cap Head M3 x 16 (Ss) 6
Item No. Part No. Description Quantity
36 SP01076 Hex Set Screw M8 x 16 6
37 SP01082 Hex Set Screw M12 x 50 4
38 SP01087 Hex Bolt 1/2” UNF x 4” 1
39 SP01088 Hex Set Screw M6 x 12 4
40 SP02004 Nut M6 Nyloc 11
41 SP02006 Nut M8 Nyloc 6
42 SP02008 Nut M10 Nyloc 1
43 SP02010 Nut M12 Nyloc 5
44 SP03007 Washer M6 x 18 2
45 SP03009 Washer M5 Form A 6
46 SP03010 Washer M6 Form A 8
47 SP03012 Washer M12 Form A 3
48 SP03019 Washer M12 Wave 1
49 SP03020 Shim 12 x 18 x 1 2
50 SP03024 Washer 1/2” 2
51 SP03028 Washer M3 (SS) 6
52 SP03031 Washer M18 Form A 1
53 SP04001 Screw M5 x 16 Slotted 6
NOT SHOWN
- 260132 Wiring Harness Kubota 1
- SP12009 Wiring Harness Honda 1
- SP12001 Throttle Cable Premier 1
- MD960 Brake Cable 2
47
48
27
42
40
46
41
36 21
31 49 14
33
49
15
53
45
22
24
4
3
8
28
8
3
19
2
5
1
6
26
16
24
21 16
26 18
7
20
7
25
8
8
7
7
41
36
18
39
40
9
43
50
5
1
46
10 50
38
46
*
17
13
30
51
35
25
52
11
29
2
6