Deprag MICROMAT-E 320E19-0008 User manual

012625EN
Operating Instruction Booklet
EC-Screwdriver,
forstationaryuse
320E19-0002 405024 A
320E19-0008 405024 B
320E19-0005 405024 C
MICROMAT-E

2
Dear Customer:
Thistool isthe resultofmorethan75yearsofexperiencein the design and
manufacturing oftoolsforthe industrialmarket.
Wekindlyask, thatyou read theseoperating instructionscarefully,sothatyou
will be able tousethistoolsa
felyandfor manyyears tocome.
If you need additional information,pleasecontact your DEPRAG
Representa
tive,one ofour international supportofficesor usdirectat
DEPRAG.Wewill be happytoanswer anyquestions.Pleasevisitourweb
site: www.deprag.com
Content
1SAFETYTIPS................................................................................................................3
1.1. GeneralSafetyTips....................................................................................................3
1.2. GeneralSafetyRegulationsforElectronicScrewdriverSpindles................................4
1.3. OwnerObligation........................................................................................................5
1.4. OperatorObligation....................................................................................................5
1.5. WarrantyandLiability.................................................................................................6
1.6. SymbolDescription.....................................................................................................7
1.7. ObserveEnvironmentalRegulations..........................................................................9
2DESIGNATEDEQUIPMENTUSE.................................................................................9
3GENERAL....................................................................................................................10
4INSTALLATION............................................................................................................12
5OPERATION................................................................................................................13
6HANDLING...................................................................................................................13
7CHANGE OFBITS.......................................................................................................14
8DIMENSIONAL DRAWING..........................................................................................15
9MAINTENANCEAND UPKEEP...................................................................................16
10 TROUBLE SHOOTING...............................................................................................16
11 DELIVERYCAPACITY...............................................................................................16
12 ACCESSORIES -OPTIONAL EQUIPMENT..............................................................17
13 STORAGE..................................................................................................................17
14 TECHNICAL DATA.....................................................................................................18
15 DISPOSAL..................................................................................................................19
16 DECLARATIONOFMANUFACTURER.....................................................................20
17 SERVICELOCATIONS AND AUTHORIZEDPARTNERS.........................................21

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1SafetyTips
1.1.GeneralSafetyTips
Beforeoperating tool, make sureto carefullyreadand
alwaysobservethese operating instructions.
Generally, the operatorofthe equipment and/ormachineryis responsible for
the equipment’sperfectcondition andoperation,while observing all
necessarysafetyregulations. This equipment hasbeenconstructedin
accordancewiththeneweststageof the technology, while recognizingall
necessarysafetyrelatedrequirements.Nevertheless,while operatingthe
equipmentand/or machinerythereisachanceof bodilyharmtothe operator
as well as damage toequipmentand/ormachineryand other property.
Operatethe equipment and/ormachineryonly
· if equipment/machineryis usedforthetask it wasdesignedforand
· is inperfectworkingcondition andsafetouse.
Itisimportanttoobservethetechnicaldataoftheequipment,especiallyin
regards totheenvironmentaltemperatures.
Prerequisitefor thesafeconductandtheuninterruptedoperationof the
equipmentis the knowledge ofthebasicsafetytipsand thesafety
regulations.Additionally, all currentregulationsforasafeoperationalarea,for
accidentpreventionguidelinesofelectricaland mechanicalinstallations, as
well as noisesuppression demandsmustbeobserved. During any
maintenanceor repair work,acleanworksurfaceisrecommended.Also,itis
notrecommendedtoeither eatorsmokeduringrepairormaintenance.
Arbitrarychangesmade tothe equipment,whichalterits designateduse,
voids thewarrantyand cancelsthe manufacturer’sliability.
· The equipment isinsulated toprotect against anelectrical power surge.
· Itisnotrecommended tousethistoolin anexplosivehazardous
environment, unless it wasspecificallydesignedfor suchause.
The operatinginstruction booklet, especiallythesafetysymbols and safety
notes attachedtothe equipmentor includedinthedocumentation,must be
observed atalltimes byall persons coming in contactwiththeequipment.

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1.2.GeneralSafetyRegulationsfor ElectronicScrewdriver Spindles
·
Disconnect the spindle from thepower supply, priortochanging
bits.
· Donotwear looseclothing or jewelry; for movable partscan
seizethem. Wearahairnet,if operator haslong hair.
· Keep handsoff theinstalledbitorsocket.
· Injuryispossible,if the driver reacts withan unexpectedmotionor when
driver is usedwithabrokenbit.
· Injuryispossible,if the driver or the installedbits/socketreacts withan
unexpected motion.
· Whenusing toolwithabit-adapterorbit-extension(i.e.Magnetic Bitholder),
makesurethatthoseitems areingoodcondition andwell suitedfor the
applicationwiththistool.
· Wheninstalling driver intoasupportarm, makesurethatthe tool isrigidly
mounted.Whennotusing anysupportarmor stand, placebothfeet secur
ely
on thefloor. ThisenablestheOperatortoeasilyabsorbanytool reaction
force.
· Install aside-handleorcounter-holdertothedriver, ifthe
reaction forcecannotsafelybe absorbed byoperator.
· Afterturningoffthetool,thebit will continuetorotate(inertia).
· Innocaseisitpermissibletoexceed the ratedvoltage.
· Inthecaseofapower interruption,it is necessarytoresetthecontroller.
Attention:
The screwdriver spindle will heat-up inrelationtoits average
load respectivelysequenceof operation.Iftheselectionofthe
type ofscrewdriver spindleis incorrectlyor itsoperationisnot
appropriatefortheapplication,thetoolmightoverheat which
couldresultininjuries(burnings).

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1.3.OwnerObligation
The owner isobligedtoonlyletpersons operatetheequipment,who
· are familiarwithbasicwork environmentsafetyrules andaccident-
preventing regulations.Also,thosepersons musthavebeen instructedin
the correctuseofthe equipment.
· haveread andunderstood all safetyand warning notificationsin the
OperatingInstructionBooklet,aswell as allotherdocumentation
pertainingtothisequipment.
· checkandconfirmat regularintervals,thatasafetyoriented operationis
guaranteed.
Onlyqualifiedandauthorizedpersonnel is allowed tooperate, maintainand
repair this equipment.Amalfunction, whichimpairs operator safety, mustbe
immediatelyremoved.
1.4.Operator Obligation
Personnel,who isengaged inthe operationofthe equipment,mustalways be
committed to
· observethebasicsafetyandaccident preventing regulations,
· read andobservethe safetyand warning notifications ofthisoperating
instructionbooklet.

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1.5.WarrantyandLiability
Unless otherwisespecified,our “General Salesand DeliveryConditions”
apply.Warrantyand liabilityclaimsin regardstopersonsor equipment
damagesareinvalid, ifone or several ofthefollowing causesapply:
· Useoftheequipment inanon-designated application.
· Improperinstallation, operation, serviceormaintenanceofthemachine.
·
Operationofthe machine witheitherdefectiveor removed safetyand
protectiondevices.
· Non-
observanceofthe requirements stated in the operating instruction
booklet
,in regardstotransportation,storage,mounting,installation,
operation,maintenanceand serviceoftheequipment.
· Structural changeor adjustmentonthe equipmenttoanon-
designated
use.
· Inadequatesupervisionofwear parts.
· Improperrepair,inspection ormaintenance.
·
Catastrophic casesbecauseofawar,actsofgod or otherreasonswhich
are beyond ourcontrol.

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1.6.Symbol Description
Readand observetheOperating Instruction Booklet, prior
toand during operation oftool.
DANGER
Reference toan immediatedangertoaperson.Mayleadto
seriousinjuriesor evendeath,ifunobserved!
Properlyrecycle environmentallydamaging grease,cooling
agents ordetergents.
RECOMMENDATIONS
Importantoradditional information onthe equipmentor inthe
documentation.
Useeyeprotectionor wear safetygoggles.
Wearhearingprotection.
Warningagainsthand-injuries.
Attention:Keepawayyour handsfromareas,whicharemarked
withthissymbol!
Hands maybe crushed,seizedorotherwiseinjured.
ESD-protected area
Equipmentmaybe damaged ordestroyed byan electrostatic
discharge.
WasteOil

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Maintenanceand repair onhydraulicand pneumaticequipment
mayonlybe performed byspeciallytrained personnel!
Disconnectequipmentfromairsupply, priortorepair of
pneumatic orhydraulicequipment.
Provide regular preventivemaintenanceon hosesandairlines.
Exchange hoselines,even ifthere isnovisible damage!
(Observecorresponding requirementsofthe manufacturer!)
Afterrepair and maintenance,check thefollowing items:
· makesurealldetached andre-attachedconnectionsare
solid.
· confirm thatremoved covers, screensor filterswere re-
installed
· during disconnectingorreconnectingof anair-operated
equipment, injurymayoccurduetoawhipping air-hose
Afterconclusion of maintenanceor repair andpriortostartof
operation,makesure to
· removeall materials,toolsandothersuppliesneededforthe
maintenanceor repair fromworkarea oftheequipment
· removeleaking liquid oroils
· makesureallsafetydevices onthe equipment workperfectly!
Onlyatrained electricianmayperformrepair workon the
electrical componentsoftheequipment!
· Checkelectricequipment regularly!
· Re-attachlooseconnections!
· Replacedamagedcables orlinesimmediately!
· Keep control cabinetclosedatalltimes.Access isonly
allowed for authorized persons withsuitablekey!
· Never hosedowncontrolcabinets andotherhousings of
electrical equipment withwater!

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1.7.ObserveEnvironmentalRegulations
Whenworking onorwiththe equipment,itis imperativeto
observeall requirementsinregardstowaste-disposal and
proper recycling.
Especiallyduringinstallation,repairormaintenance,water
damaging agentssuchas
· lubricatinggreaseand oil
· hydraulic fluid
· coolingagents
· solvent-containingcleaningagents
mustnot leakintothe groundorintothesewage system!
Suchmaterialsmustbestored,transported,containedand
recycled insuitablecontainers.
2DesignatedEquipment Use
The EC-Screwdriving Systemisexclusivelydesignedfor screw-assemblyin an
industrialenvironment.Thesystemis especiallywell suited forassemblyareas
withhigh demands in regardstoquality,flex
ibilityand documentation.
The Screwdriver Spindlesoftheseries 320E…aredesigned for thestationary
usein
· ConstructionSlideUnits
· Multi-SpindleScrewdriving Stations
· Cartesian Screwdriving Robots
· GantryScrewdrivingCells
The DEPRAG EC Screwdriver Spindles allowfreeprogramming ofthe screw
tighteningprocess.Within thepower range oftheselectedspindle,
· the torquevalue,
· the speed,
· the stand-byand
· the directionof rotation
can be adjustedindividuallytothe assemblyrequirement.

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3General
The EC-Screwdriver 320E…ispartofthe EC-ScrewdrivingSystem.
The essentialcharacteristicsofthisscrewdriver seriesare:
· brush-lessEC-Drivewithcommutator over encoder
· torque-andangle-controlling
The EC-Screwdriving Systemisdesigned for theuseinanindustrial envi-
ronmentforamaximumtorqueof 0,2/0,5resp. 0,8Nm (dependingon the
screwdriver type –see chapter Technical Data).
Thissystemisespeciallywell suited for the usein an assemblyarea which
hasahighdemand in regardstoflexibilityofthescrew-assemblyand docu-
mentationpossibility.
The EC-Screwdriving Systemmainlyconsistsoftwocomponents.Theyare:
· the EC-Screwdriver Spindleoftheseries 320E...
· the sequencecontroller AST10-1 withintegratedamplifier
Further accessories –see OperatingInstructionsoftheEC-
Screwdriving System.
The operationofthescrewdriver spindle requiresaprogramm-
able sequencecontroller (AST10) withintegratedamplifierand a
motor cable.The cable is available indifferentlengths.
The sequencecontroller offers standardscrewdriving programsfortightening
screws toaspecifictorque value respectivelyloosening at aspecific angle
value. Their parameters areadjustabledirectlyvia thecontroller’skeyboard.
Specialscrewdrivingsequencesareeasytocreate:standard assemblysteps,
alreadystored inthecontroller, can beselectedandcomfortablybuiltupto
formacompleteassemblyprocess. This happens via theintegratedweb ser-
ver’s PCoperatorboard.
· NospecialPC software is required–onlyanormal web browser (such
as MSexplorer) andan Ethernetport.
Additionalsoftware modulesfordocumentation and screwjoin analysis(data
logging,graphics,etc.)areavailable asoptional accessories.
· Alsooptionallyavailable isan updateserviceforthedieAST10 which
provides continuous updateofthecontroller’sfunctionandcontrolsoft-
ware.

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The controller’sintegrateddisplayand operatingunitindicates the operating
mode andassemblystatus.Italsoallows adirect changeof parameters
(suchasspeed,torque andanglevalues etc.)within theassemblyprocess
and withoutthe needofaPC connection.
Inautomaticmode,theAST10communicateswiththe system’sPLC. Screw-
driving programs can beselectedandstarted.Aftercompletionofthe assem-
blyprocess, the AST10 will reportthe statusofthe resulttothePLC.
· An Ethernetportallows the networkof more screwdriver spindles(i.e.
multispindlesystems)withcentralizedprocess monitoring(graphics, sta-
tistics,individual datasets,etc.).

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4Installation
see item Dimensional Drawing aswell asOperatingInstructionsEC-
Screwdriving System
Picture: Installation
Motor Cable
KMO-AST10
EC-
Screwdriver
320E...
SequenceController AST10-1
MeasuringCable
KN-AST10

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5Operation
Trained personnelmayoperatethe EC-Screwdriver Spindle only.
Proceedwiththe operatingaccordingtothe OperatingInstructions oftheEC-
ScrewdrivingSystem-Operation.
6Handling
DANGER
Makesureto alwaysdisconnecttheScrewdriverSpindle
fromthepowersupply,whenperforming maintenance,
adjustments or disassembly.
Attention:
The screwdriverspindle will heat-upinrelationtoits average
load respectivelysequenceof operation.Iftheselection ofthe
type ofScrewdriverSpindleis incorrectlyor itsoperationisnot
appropriatefortheapplication,thetoolmightoverheatwhich
couldresultininjuries(burnings).
NOTE
Iftheguide boltisnot requiredandwill be removed,the
threadM5ofthescrewdriver housingistosealwithacylinder
head screw(M5x8).
threadM5of
screwdriver housing

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7Change ofbits
DANGER
Makesuretodisconnect theSpindlefromthepower sup-
ply, priortochanging ofbits.Thiswillavoidthat Spindle
startsunintentionallyand creates aninjury.
INFORMATION
The Screwdriver Spindle isequippedwithaquick changechuck.
Usehigh-qualitybits inaccordancetothe DIN-Norm 3126 only.
· Toremoveor insertthebit,pushthesleeveintothe screwdriver.
· Pushthebit intothehexuntilitlocks.
· Letthesleevesnapback.
· DriveA3 (3 mm).
Picture:Changeofbits
sleeve
bit

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8Dimensional Drawing

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9Maintenance andUpkeep
Disconnect screwdriver frompowersupplyprior to
disassembly, maintenance and repair!
OnlytrainedDEPRAGpersonnel isauthorized toperform
disassemblyor reassemblyofthisscrewdriver.
OnlyatrainedElectrician mayperforminspection and maintenance.Incorrect
assemblyor disassemblycan lead toinjuryofan operatorand damage ofthe
equipment.
Whenperforming maintenance orrepair, pleaseobservethat…
· screwdriver hastobe disconnectedfrompower supply.
· the workareisnotdisarrayandtheworksurfaceisclean. Donoteat or
smokewhile performing maintenance.
Ifthefollowing servicerules areobserved,thescrewdriver will havealonglife
expectancyand will be safetouse.
· checktool onaregular basisforexternal damage.
· replaceworn or damaged bitsimmediatelyfortheycancausean injury.
· Incaseoftoolmalfunctions, werecommend sendingthetool to
DEPRAG.
10 Trouble Shooting
PleaserefertotheOperatingInstructions oftheEC-Screwdriving System.
11 DeliveryCapacity
Unused machines shouldbestoredinadry, lockedarea.
QUANTITY NAME PART NO.
1 OperatingInstructionBooklet 012625EN
1 EC-Screwdriver 405024 A/ B/ C

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12 Accessories -Optional Equipment
NAME PART NO.
Spring sleeve 403280 A
Spring sleevewithvacuumsupply 403280 B
See alsoOperatingInstructionsofthe EC-Screwdriving Systemand leaflet
D3165 E
All leafletsareavailable for download fromourweb site:
www.deprag.com
INFORMATION
You will find suitableinserting tools
· in ourbrochureD3320 Eor
· on theinternetas follows: www.deprag.de ®Screwdriving
Technology®Selectionprogram: Insertingtools
13 Storage
Unused machines shouldbestoredinadry, lockedarea.

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14 Technical Data
Manufacturer DEPRAG SCHULZGMBHu. CO.
Address Kurfürstenring12-18 Postfach1352
D-92224 Amberg D-92203 Amberg
Phone [phone]
Fax [phone]
Technical Data:
TYPE 320E19-0002 320E19-0008 320E19-0005
PART NO. 405024 A 405024 B 405024 C
Torquemin. (Nm/in.lbs) 0.03 / 0.3 0.15 / 1.5 0.08 / 0.7
Torquemax.*)(Nm/in.lbs) 0.2/ 2 0.8/ 8 0.5/ 5
Speed, unloaded min. (rpm)150 100 120
Speed, unloaded max.*)
(rpm) 1500 1000 1200
Diameter (mm)19
Weight(kg/lbs) 0.36 / 0.79 0.41 / 0.9 0.41 / 0.9
Noise level (dB(A)) 62
LineVoltage(DC)(V) 48
Drivehex.female(DIN3126) B3 (3mm)
Suitableinserting toolsand
connection partswithDIN
3126 inserting end
A3 (3mm)
*)asperVDI/VDE2647Directive

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15 Disposal
Disassemblethemachinefortherequired disposal complete.Observelocal
and environmentalregulationsfortheseparationandrecycling ofmaterials.

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16 Declaration of Manufacturer
EC-Declaration ofManufacturer
inaccordance withtheCE-Machine-Guideline98/37/EC,
appendixII B
DEPRAG SCHULZGMBHu. CO.
Kurfürstenring12–18Postfach1352
D-92204 AmbergD-92203 Amberg
declares,thattheconstructionof
the EC-Screwdriver Spindle
320E19-0002 320E19-0005 320E19-0008
is designatedfor theintegration intoanothermachine andoperationof this
othermachine isprohibiteduntil ithasbeen confirmed that itconfirms with
the following guidelines:
-Low-Voltage Directive2006/95/EC
-EMV-Guidelines, Version89/336/EEC, EC-Guidelines92/31/EEC
-EC-Machine-Guidelines, Version98/37/EC, Amendment No.1and No.
2.2
Applicable Standard
- ENISO12100-1 and12100-2 - DINVDE0846
- IEC801 - DINVDE0843
- EN50082-1 - DINVDE0871
- EN61000-4-11 - EN55011Kl.A
Amberg,25.01.2007