Desoutter AFDE610 User manual

Part no 441513
Issue no 13
Date 11/2016
Page 1 / 76
www.desouttertools.com
AFDE610 / AFDE620 / AFDE640
WARNING
To reduce the risk of injury, before using or servicing tool, read and understand the
following information as well as separately provided safety instructions
(Item number: 354343).

10
AVERTISSEMENT
Avant toute utilisation ou intervention sur l’outil, veillez à ce que les informations
suivantes ainsi que les instructions fournies dans le guide de sécurité
(Code article : 354343) aient été lues, comprises et respectées.

12
Model Part number Series
AFDE610-330 2051480944 C
AFDE610-550 2051480984 C
AFDE610-900 2051480994 C
AFDE610-1200 2051481004 C
AFDE610-1450 2051481014 C
AFDE610-1750 2051480914 C
AFDE610-2350 2051480924 C
AFDE610-2850 2051480934 C
AFDE610-3750 2051480954 C
AFDE610-4600 2051480964 C
AFDE610-5250 2051480974 C
AFDE620-330 2051481054 C
AFDE620-550 2051481094 C
AFDE620-900 2051481104 C
AFDE620-1200 2051481004 C
AFDE620-1450 2051481014 C
AFDE620-1750 2051481024 C
AFDE620-2350 2051481034 C
AFDE620-2850 2051481044 C
AFDE620-3750 2051481064 C
AFDE620-4600 2051481074 C
AFDE620-5250 2051481084 C
AFDE640-400 2051481174 C
AFDE640-660 2051481214 C
AFDE640-1100 2051481114 C
AFDE640-1450 2051481124 C
AFDE640-1750 2051481134 C
AFDE640-2100 2051481144 C
Model Part number Series
AFDE640-2800 2051481154 C
AFDE640-3400 2051481164 C
AFDE640-4500 2051481184 C
AFDE640-5500 2051481194 C
AFDE640-6300 2051481204 C

441513
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Series : C
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ADVERTENCIA
Antes de utilizar la herramienta o intervenir sobre ella, asegúrense de que la
información que gura a continuación, así como las instrucciones que aparecen en la
guía de seguridad (Código artículo: 354343) han sido leídas, entendidas y respetadas.

14
WARNUNG
Werkzeuge erst benutzen, wenn die nachstehenden Hinweise und die Regeln des
Sicherheitsleitfaden (Artikel-Nr. 354343) gelesen und verstanden wurden.

16
AVVISO
Prima di qualsiasi utilizzazione o intervento sull’attrezzo, vericate che le
informazioni che seguono e le istruzioni contenute nella guida di sicurezza
(Codice articolo: 354343) siano state lette, comprese e rispettate.

18
AVISO
Antes de utilizar ou intervir na ferramenta, leia atentamente e respeite as
informações seguintes assim como as instruções fornecidas no manual de
segurança (Código artigo: 354343).

20
VAROITUS
Lue huolellisesti seuraavat ohjeet samoin kuin turvallisuusohjeet
(Tuotekoodi : 354343) ennen työkalun käyttöönottoa.

22
VARNING
Läs noga igenom dessa säkerhetsinstruktioner liksom anvisningarna i
säkerhetsguiden (Artikelkod: 354343) innan du börjar använda verktyget.

24
ADVARSEL
Før enhver bruk eller reparasjon av verktøyet skal de følgende instruksjonene og
forskriftene i sikkerhetsheftet (artikkelnummer: 354343) leses nøye.

26
VARELSE
Læs omhyggeligt, forstå og overhold disse instruktioner samt sikkerhedsforskrifterne
(Varenummer: 354343), inden værktøjet tages i brug eller repareres.

28
WAARSCHUWING
Voor gebruik of demontage van het gereedschap altijd eerst zekerstellen dat de
navolgende informatie evenals de geleverde veiligheidsinstructies
(Code artikel: 354343) gelezen, begrepen en in acht genomen zijn.

30
ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Πριν από οποιαδήποτε χρήση ή επέμβαση στο εργαλείο, διαβάστε προσεκτικά,
κατανοήστε και τηρήστε τις παρακάτω πληροφορίες, καθώς και τις οδηγίες που
περιλαμβάνονται στο εγχειρίδιο ασφαλείας (Κωδικός προϊόντος: 354343).

32
Find more information and your Desoutter contacts on:
www.desouttertools.com

441513
Issue no : 13
Series : C
11/2016 3 / 76
TIGHTENING
4N.m±15%
Control block assembly
Be careful:
Check the position of the seal
between the control block and
the body.
This seal have to be greased.
Output assembly
TIGHTENING
28 N.m ±15%
List of special kits
AFDE200-230 AFD205-215 AFDE400-410-430-440 AFD415 AFDE610-620-640 AFD625 AFTE480
Kit Designation Part no. Tool
AFSPK Air feed small parts kit 2050544833 X X
BK Bearing kit 438433 X X X X
GBSK Gear box service kit 2050544753 X X
MSK Motor service kit 2050544793 X
ORK O-Ring kit 2050559143 X
ORK O-Ring kit 2050559153 X
ORK O-Ring kit 2050544873 X
ORSK O-Ring and seal kit 2050545383 X X
SK Seal kit 438443 X
SK Seal kit 438463 X
SCK Screw kit 2050542663 XXXXXXX
SPK Small parts kit 2050542653 XXXXXXX
Software and documentation available at:
http://resource-center.desouttertools.com

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x
B24
J19
B1
B2
B3
1
7
12
13
15
14
16
17
18 19 20
8
9
10
11
2
3
45
172873
45Nm
15Nm
28.5Nm
46mm
45Nm
55mm

441513
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Series : C
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x
13
57
48
15
43
44
44 43
45
47
58 61
59
54
62
65
64
49
A1
A6
46
46
21 22
23 24
6
26
27 28
33
25 34
35
36
37
38
30
56
63
39
29
40
41 42
31
30
50
51
52
59
58 60
32
204943
5 mm

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Series : C
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Tool type Speed Item 48 Item 48 Item 52 Motor type Motor type
AFDE610 AFDE620 (teeth) AFDE610 AFDE620
AFDE610/620
330 411013 411013 432323 (26) 4 POLE (433273) 4 POLE (433603)
550 411013 411013 432313 (25) 4 POLE (433273) 4 POLE (433603)
1750 - - 432323 (26) 2 POLE (239003) 2 POLE (433613)
2350 - - 432303 (23) 2 POLE (239003) 2 POLE (433613)
2850 - - 432323 (26) 2 POLE (239003) 2 POLE (433613)
3750 - - 432313 (25) 2 POLE (239003) 2 POLE (433613)
4600 - - 432313 (25) 2 POLE (239003) 2 POLE (433613)
5250 - - 432313 (25) 2 POLE (239003) 2 POLE (433613)
AFDE640 -
AFDE640
400 411013 -432323 (26) 4 POLE (433873) -
660 411013 -432313 (25) 4 POLE (433873) -
1100 - - 432323 (26) 4 POLE (433873) -
1450 - - 432303 (23) 4 POLE (433873) -
1740 - - 432323 (26) 4 POLE (433873) -
2100 - - 432323 (26) 2 POLE (253623) -
2820 - - 432303 (23) 2 POLE (253623) -
3400 - - 432323 (26) 2 POLE (253623) -
4500 - - 432313 (25) 2 POLE (253623) -
5450 - - 432313 (25) 2 POLE (253623) -
6300 - - 432313 (25) 2 POLE (253623) -

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Series : C
11/2016 7 / 76
Tool type Speed Item 62 Item 61 Motor type Motor type
(teeth) (teeth) AFDE610 AFDE620
AFDE610/620
330 432323 (26) 432383 (75) 4 POLE (433273) 4 POLE (433603)
550 432353 (45) 432413 (85) 4 POLE (433273) 4 POLE (433603)
900 432273 (16) 432373 (70) 4 POLE (433273) 4 POLE (433603)
1200 432283 (19) 432373 (70) 4 POLE (433273) 4 POLE (433603)
1450 432323 (26) 432383 (75) 4 POLE (433273) 4 POLE (433603)
1750 432273 (16) 432373 (70) 2 POLE (239003) 2 POLE (433613)
2350 432283 (19) 432373 (70) 2 POLE (239003) 2 POLE (433613)
2850 432323 (26) 432383 (75) 2 POLE (239003) 2 POLE (433613)
3750 432333 (33) 432393 (78) 2 POLE (239003) 2 POLE (433613)
4600 432343 (40) 432403 (82) 2 POLE (239003) 2 POLE (433613)
5250 432353 (45) 432413 (85) 2 POLE (239003) 2 POLE (433613)
AFDE640 -
AFDE640
400 432323 (26) 432383 (75) 4 POLE (433873) -
660 432353 (45) 432413 (85) 4 POLE (433873) -
1100 432273 (16) 432373 (70) 4 POLE (433873) -
1450 432283 (19) 432373 (70) 4 POLE (433873) -
1740 432323 (26) 432383 (75) 4 POLE (433873) -
2100 432273 (16) 432373 (70) 2 POLE (253623) -
2820 432283 (19) 432373 (70) 2 POLE (253623) -
3400 432323 (26) 432383 (75) 2 POLE (253623) -
4500 432333 (33) 432393 (78) 2 POLE (253623) -
5450 432343 (40) 432403 (82) 2 POLE (253623) -
6300 432353 (45) 432413 (85) 2 POLE (253623) -

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Series : C
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High Medium Low
Item Description Comp Part No Qty Wear
21 Adaptor ring 381663 1 X
47 Pulley spacer 322213 1
48 Gearbox see above table 1
52 Pulley see above table 1
54 Jockey wheel assembly 444033 1
61 Belt see above table 1
62 Pulley see above table 1
64 Spacer motor 432733 1 X
65 Rotor see above table 1
A CAP-SLEEVE KIT 2050545343 X
1 Thread protection cap 173483 1 X
2 Seal ORSK - 1
3 Bearing sleeve 410813 1 X
4 Felt seal - 1
5 O-Ring 71 ID X 2 ORSK - 2
B OUTER CASE KIT 2050545353 X
7 Outer case 464053 1 X
8 Spring series - 1
9 Quill 381563 1 X
10 Spacer - 1
11 O-Ring ORSK - 1
C DRIVE KIT 2050545363 X
12 Drive sleeve 322133 1 X
13 Drive shaft 411323 1 X
14 Bearing ISO61804 2RS BK 322463 1
15 Key SPK - 1
16 Extension tube 381693 1 X
17 Seal ORSK - 1
18 Piston 381613 1 X
19 O-Ring 21.89X2.62 ORSK - 1
20 Circlip - 1
22 Seal ORSK - 1

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Series : C
11/2016 9 / 76
High Medium Low
Item Description Comp Part No Qty Wear
D CONTROL KIT 2050545373 X
23 O-Ring ORSK 50783 1
24 O-Ring ORSK - 1
25 Lower bearing bush - 1
26 Stop pin SPK - 1
27 Screw M6X20LG SCK - 2
28 Spring washer SPK - 2
29 Crosshead 600 series - 1
30 Screw M5X30LG SCK - 2
31 Nameplate - 1
32 HCU cover 325103 1 X
33 Cap screw SCK - 1
34 Screw M6X35LG SCK - 1
35 Nut M6 223203 1
36 Pin actuating 381653 1 X
39 Crosshead cover - 1
40 Drivescrew - 1
41 Nameplate - 1
42 Control housing 400 381503 1 X
E GUIDE ROD KIT 2050542623 X
37 Bush SPK - 1
38 Guide rod - 1
F CROSSHEAD COVER KIT 2050544863
30 Screw M5X30LG - 2
39 Crosshead cover - 1
K 4 POLE MOTOR PULLEY KIT 2050542633 X
49 Pulley housing 71 motor - 1
51 Screw M6X90LG SCK - 1
56 Screw M5X35LG SCK - 4
60 Pulley housing cover - 1
L 2 POLE MOTOR PULLEY KIT 2050542643 X
49 Pulley housing 71 motor - 1
51 Screw M6X90LG SCK - 1
56 Screw M5X35LG SCK - 4
60 Pulley housing cover - 1

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High Medium Low
Item Description Comp Part No Qty Wear
MKIT SERVICE AFD-BDU 360043
Spanner 10mm A/F - 1
Allen key 4.0mm MA/F MM - 1
Allen key 5.0mm A/F HEX - 1
BEARING KIT BK 438433 X
14 Bearing ISO61804 2RS 322463 1
- Lower bearing bush - 1
44 Bearing ISO6002 2RZ 370733 2
54 Bearing 6801VV AV2S for jockey wheel - 1
O-RING AND SEAL KIT ORSK 2050545383 X
2 Seal wiper - 1
5 O-Ring 71 ID X 2 - 2
11 O-Ring - 1
17 Seal 381623 1 X
19 O-Ring 21.89X2.62 - 1
22 Seal - 1
23 O-Ring 50783 1 X
24 O-Ring 52663 1 X
High Medium Low
Description Comp Part No Qty Wear
SEAL KIT SK 438443 X
2 Seal wiper - 1
- Seal 322433 1 X
- Felt seal - 1
23 O-Ring 50.52x1.78 50783 2 X
24 O-Ring 35.1x1.6 - 1
- Seal 322443 1 X
- O-Ring 21.89x2.62 - 1
- O-Ring 27.1x1.6 203423 1 X
- O-Ring 40.0 x 1.5 70 - 1
SCREW KIT SCK 2050542663 X
33 Screw M5X12LG - 1

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Series : C
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39 Screw M5X25LG - 2
30 Screw M5X30LG - 2
56 Screw M5X35LG - 4
57 Screw M5X40LG - 1
63 Screw M6X16LG - 4
27 Screw M6X20LG - 2
34/50 Screw M6X35LG - 3
51 Screw M6X90LG - 2
49 Screw M6X110LG - 2
SMALL PARTS KIT SPK 2050542653 X
26 Stop pin - 1
28 Spring washer 6512 2
36 Pin actuating 432743 1
37 Bush - 1
46 Circlip ext D1400 15M - 2
43 Circlip int 32X1.20 - 2
45 Spacer 27X32X7 1
- Circlip 322603 1 X
15 Key - 1
58 Washer 5.5X21X15(3) - 2
- Key 322243 1 X
- Circlip 322603 1 X

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Series : C
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36 35
20
18 17
16
15
21 21
19
33
15
13 11
7
1
1
2
3
34
32
31
28
29 28
4
24
25
19
18
18
30
5
14
12
10 98
6
23
27 26
22
OUTPUT MODULE
383813-J19
High Medium Low
Item Description Part No Qty Wear
1 Tapping Chuck - 1
2 Collet 4,5 to 9,5 mm 36172 1 X
2 Collet 7 to 13 mm 39242 1 X
3 Screw 2BAx1/2LG 168893 1 X
4 Washer for retaining 168683 1 X
5 Circlip - 1
6 Disc - 1
7 Disc - 1
8 Cap 168713 1 X
9 Inner spring 168613 1 X
10 Washer 168603 1 X
11 Circlip - 1
12 Barrel - 1
13 Screw - 1
14 Screw - 2
15 Bearing housing - 2

441513
Issue no : 13
Series : C
11/2016 13 / 76
High Medium Low
Item Description Part No Qty Wear
16 Sleeve - 2
17 Spring ring - 1
18 Bearing 168793 3 X
19 Thrust washer 168733 2 X
20 Reversing gear 168743 1 X
21 Bush 168573 2 X
22 Spindle 168693 1 X
23 Roller 168783 1 X
24 Spring ring 168883 1 X
25 Dog 168593 1 X
26 Bronze bush 168773 1 X
27 Driving gear 168643 1 X
28 Bearing - 8
29 Gear spindle complete 202293 4 X
30 Circlip - 1
31 Adaptor - 1
32 Screw M5X16LG 327713 1 X
33 Washer for retaining 168683 1 X
34 Keyed sleeve complete. 176883 1 X
35 Circlip - 1
36 Locknut - 1
A COMMON PARTS KIT 2050542713 X
5 O-Ring 29.1X1.6 - 1
6 Bearing ISO6002 2RZ - 3 X
7 Circlip ext - 1
8 Spacer - 1
9 O-Ring 12.1X1.6 - 1 X
10 Setscrew M4X6LG - 1 X

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Series : C
11/201614 / 76
14
5
1
3
2
4
567889
10
811 12
13
327723-B1 326563-B3 368163-B16 326593-B24 355263-B32 356373-B33
High Medium Low
Item Description Part No Qty Wear
1 Screw M5X16LG 327713 1 X X X X
1 Screw B32 64888 1 X X
2 Chuck & key 3JAW JT2 0.8-10CAP 34752 1 X X
4 Output shaft B24 322063 1 X X X
4 Output shaft B16 368153 1 X X
4 Output shaft B32 355273 1 X X
5 Drive pin 329343 1 XXXXXX X
6 Nut bearing 322073 1 XXXXXX X
13 Output shaft B3 326623 X X
High Medium Low
Item Description Part No Qty Wear
COMMON PARTS KIT 2050542713 X
7 O-Ring 29.1x1.6 - 1
8 Bearing ISO6002 2RZ 370733 3 X
9 Circlip ext - 1
10 Spacer - 1
11 O-Ring 12.1x1.6 500963 1 X
12 Setscrew M4x6LG 209953 1 X
OUTPUT MODULE
327723-B1
326563-B3
368163-B16
326593-B24
355263-B32

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Series : C
11/2016 15 / 76
OUTPUT MODULE
326573-B2
384113-R2
326573-B2
384113-R2
High Medium Low
Item Description Part number Qty Wear
1 Nut 116803 1 1
2 Shaft 322413 1 -
2 Shaft 384123 - 1
3 Pin 329343 1 1
4 Nut 322073 1 -
4 Nut 388743 - 1
5 O-Ring - 1 1
6 Bearing 370733 1 -
6 Bearing 758.88 - 1
7 Circlip - 1 -
7 Spacer 382753 - 1
8 Spacer 349983 1 -
8 Spacer 390163 - 1
9 O-ring - 1 1
10 Screw - 1 1
11 Bearing 370733 1 1
COMMON PARTS KIT 2050542713 X
5 O-ring - 1 1
6 Bearing 370733 3 3 X
7 Circlip ext - 1 -
9 O-ring 500963 1 1 X
10 Setscrew M4 209953 1 1 X
3
1
2
456
78
7
6910

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Series : C
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1
23
45
46
98
10
19
18
16
17
16
15
20
14
13
21
11
12
7
GEARBOX
411013

441513
Issue no : 13
Series : C
11/2016 17 / 76
High Medium Low
Item Description Part No Qty Wear
A GEAR BOX COMPLETE 411013 1 X
2 Gear ring - 1
5 Spacer 25x32x2 - 1
11 Gearbox housing - 1
14 Input shaft 411093 1 X
A1 GEAR KIT 2050544933 X
6 Cage planet - 1
7 Pin - 3
8 Needle bearing K5x8x8TN - 6
9 Wheel planet - 3
A2 BEARING KIT 438453 X
4 Bearing ISO61805 - 2
8 Needle bearing K5x8x8TN - 6
13 Needle bearing HK0808 - 1
17 Bearing ISO6002 2RZ 370733 1
A3 GEAR BOX SMALL PARTS KIT 2050542773 X
1 Woodruff key 3/8"x3/32 n°303 25568 1 X
3 Circlip - 1
7 Pin - 3
10 Circlip ext D1400 0250 - 1
12 O-Ring 40.0x1.5 - 1
15 Key - 1
16 Circlip ext D1400 15M - 2
18 Circlip int 32X1.20 - 1
19 Pulley spacer - 1

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Series : C
11/201618 / 76
CONTROL BLOCK / 103862-A6
8
11 2
6
5
11
34
1
5
7
1
910

441513
Issue no : 13
Series : C
11/2016 19 / 76
High Medium Low
Item Description Part No Qty Wear
11 A6 simple control block 381193 1
O-RING KIT 2050542783 X
2 O-Ring 18.77x1.78 70IRHD 3/4" - 1
6 O-Ring 10.6x2.4 70IRHD - 1
7 O-Ring 14.6x2.4 70IRHD - 1
9 O-Ring 0.56" x 0.07" 70 shore - 1
SMALL PARTS KIT 2050542793 X
1 Screw M5x30LG SCKTHDCAP - 2
3 Return pin - 1
4 Valve spring - 1
5 Dowel pin - 2
8 Plug end stop for A6 block - 1
10 Adaptor complete G1/4F - 1

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Series : C
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Item Description Part No Qty
1 Red valve button assy 203763 1
2 Screw 273653 4
3 Green valve button assy 203773 1
Service kit
- Seal Kit 370943 1
Adaptor kit
- BSP/NPT 444513 1
CONTROL BLOCK
436313-A1
BLOCK DIAGRAM
(Figure 2)
Figure 3
15
Figure 3
2
1
2
3
Seal included
in service kit