Diamond BCC/10 Original operating manual

Mod: BCC/10
Production code: 728673
03/2017

SERVICE INSTRUCTION
USB Blast Chiller & Freezer
Doc. N. 8072016
Edition 0.1 / 07.2016

ed. 0116 rev. 00 3
INTRODUZIONE
DOWNLOAD
LOG REPORT
ALARM
ACESS TO
COMPONENTS
CONTENTS
1 ..............................................................................Introduction 5
1.1 .......................................................................Manual purpose 5
1.2 ............................................................ Precautions and safety 5
1.3 ................................................................................ Data plate 6
1.3.1...................... Machine and manufacturer’s identification data 6
1.3.2.........................................................................Thecnical Data 6
2 ...................................................................... Download acess 7
2.1 ...................................................................... Acess USB port 7
2.2 ........................................................... Remove the cover USB 7
2.3 ..............................................................Download data logger 7
2.4 .................................................................................. Alarm b7 7
3 .................................................................................Download 8
3.1 ...................................................................... Folder download 8
4 .......................................................... Description of log report 9
5 .................................................................................. All Alarm 10
5.1 ..................................................................Download all Alarm 10
5.2 ............................................................. Folder Alarm e Sevice 10
6 ...................................................................... Alarm log report 11
6.1 ...................................................................... Parameter to set 11
7 .................................................................System architecture 12
7.1 ..........................................HACCP connection whit acessory 12
7.2 ............................................................. Data logger memorize 12
8 ................................................................Electrical connection 13
8.1 ................................................Data logger COP_UI40 picture 13
8.2 .........................................................................Dips swicth set 13
9 .................................................................... Data logger error 14
9.1 ........................................................... Led of date trasmission 14
9.2 ................................................................. Led microprocessor 14
9.3 ................................................................ Led of power supply 14
10 ................................................................................................. 14
EWD
Data logger COP_UI40
Comunication Error
System Architect
Alarm and
parameter to set
Kit buzzer

ed. 0116 rev. 00 4
Introduction
1. INTRODUCTION
1.1 MANUAL PURPOSE
The aim of this manual is to provide the necessary
information for all after sales activities. You should
carefully read what is described in this manual before
you begin any repair.
Inside this manual warning and caution symbols are
used with the following meaning:
IMPORTANT!
Points out important notes.
CAUTION!
Points out a situation with possible minor injuries or
damage to the product if these instructions are not
adhered to.
WARNING!
Indicates a danger that could cause serious injury or
death if precautions are
not observed.
Furthermore, in this service manual are highlighted
NOTES that emphasize the importance of some of the
information.
1.2 PRECAUTIONS AND SAFETY
IMPORTANT!
To reduce risks related to the use of the breading sta-
tion, it is very important to read all the instructions
for use and maintenance in this manual beforehand.
Keep this manual close at hand for referral purposes.
After installation keep the instruction handbook for
future consultation.
FIRE HAZARD
Keep the area around the appliance clear and free
from combustible materials. Do not keep flammable
materials in the vicinity of the appliance.
Install the appliance in a well-ventilated place.
Place emergency telephone numbers in a visible po-
sition.
The appliance must be used by trained personnel
about the risks involved.
Do not use products (even if diluted) containing chlo-
rine (sodium hypochlorite, hydrochloric or muriatic
acid, etc.) to clean the appliance or the floor under it.
Do not use metal tools to clean steel parts (wire bru-
shes or Scotch Brite type scouring pads).
Do not allow oil or grease to come into contact with
plastic parts.
Do not allow dirt, fat, food or other residuals to form
deposits on the appliance.
Do not clean the appliance with direct jets of water or
use steam to clean the equipment.
The symbol located on the product indicates
that it should not be considered domestic waste, but
must be correctly disposed of in order to prevent any
negative consequences for the environment and the
health of persons.
IMPORTANT!
Failure to observe the above can compromise the sa-
fety of the appliance.
Failure to observe the above invalidates the warranty.

Fig. 1. Data plate ie.
ed. 0116 rev. 00 5
THECNICAL DATA
1.3 DATA PLATE
The marking or data plate is located on back of the unit
and the small data identification on front control panel.
The meaning of the various information is listed below:
1.3.1 LEGGEND OF DATA PLATE.
F.Mod. Factory model description
Comm.Model Commercial description
PNC Production number code
Ser.No Serial number
El Power supply voltage / phase
Hz Power supply frequency
kW Max. power input
A Current absorption
Power unit El. Power
I Dust and water protection rating
CE CE marking
L Logo IMQ/GS
Manufacturer:
Electrolux Professional SPA
Viale Treviso, 15
33170 Pordenone (Italy)
1.3.2 TECHINAL DATA
A. TABLE -
B. REFER TO SINGLE UNIT FOR MORE DET-
TAILS PRESENT ON DATA PLATE
Max load KG 30 50 70 100 180
Power supply V400
Phase n° 3N
Frequency Hz
50/60
IMPORTANT!
IMMEDIATELY CHECK FOR ANY DAMAGE
CAUSED DURING TRANSPORT.

6ed. 0116 rev. 00
USB KEY insert
2. DOWNLOAD ACCESS
This section explains how to download the data logger present in the board COP_UI40 installed on the equipment.
Before to acess at any work read the safety section at page 5
2.1 To acess at USB port ,you need to identify it’s position, since different on the base of the unit range.
A symbol of USB is printed on cover to acces the USB KEY insertion.
2.2 Remove the cover pulling it towards you to access the USB KEY slot :
2.3 The download will start automatically at the USB key insertion. The operation is possible only with the
appliance in stand-by (the machine is in On status but there are no cycles running).
If the USB key is inserted while there is a cycle active there will be a long buzzer sound.
2.4 Do not insert the USB key before turning ON the appliance in opposite case the alarm “b7“
will be showed on display and buzzer and Icone alarm will be on.
To cancel the alarm remove the USB key and then switch OFF and ON again the machine
Attention! Do not use the USB port to recharge mobile or other devices.
The Food probe of the Oven can not use on Blast chiller!

3
DOWNLOAD
When the USB Key is inserted, in the display temperature and time will show the information as:


Now the download is active. On the temp. Display
“USB” will apper.
On the time display the circles scroll will be active
till shown END with the buzzer sound ON.
The process can take a several time according to
the quantity of days to be download
Any operation from the user interface is not
possible: all keys are disabled.
Remove the USB Key only apper the label END
3.1
FOLDER DOWNLOAD
A folder with name “Blast Chiller” will be present on USB KEY.
Inside this folder will be a sub folder with name HACCP.
The HACCP folder will contain another sub folder with reference name to:
Year-month-day_hour-seconds
Blast Chiller
Haccp
Haccp_20160617_091231
Haccp_20160617_091316
the name of sub folder ie refers the download date of log.
Inside the sub folder will be stored the report of HACCP with different report dates.
IE:
HACCP_2016_06_10 is refered to 10/06/2016
HACCP_2016_06_15 is refered to 15/06/2016
HACCP_2016_06_17 is refered to 17/06/2016
7ed. 0116 rev. 00
DOWNLOADFOLDER DOWNLOAD

4
DESCRIPTION OF LOG REPORT
8ed. 0116 rev. 00
LOG REPORT
The log report HACCP has a format .TXT.
In this report are described all information regarding as:
-Firmware version
-Food probe type(multi point)
-Temperature scale
-Start cycle
-Normative set
-Cavity set
-Duration of cycle
-Food probe set
Report txt:

9ed. 0116 rev. 00
The Alarms shown in the display are:
ALARMS Cause of alarm
B5 No space on USB Memory full/ USB not reconize
B6 Error during copy remove the usb before end download or still inserted
on swicht on the unit
B7 Logger not connected Connection missing between Main and logger bo-
ard or still inserted on swicht on the unit
E13 Real time clock failure no set the correct value on DAY_Month_Year_H.our
5.1 To download all alarms logged in USB key, follow the procedure below:
Enter Factory menu :
keep presed both arrows till on display shows the label FACT

ok now insert the USB key.
The download will be as described in paragraf 3.1 pag 8.
5.2 At the END of Download in the folder BCF will be now another active folder named SER-
VICE:
Service
Haccp
Inside the Service folder there will be another folder named ALARMS.
Alarms
Inside this folder there is the subfolder ***ALARM LOG REPORT*** with datailed with file
in .TXT
ALARM
5
ALARM
ALARM LOG

10 ed. 0116 rev. 00
system architecture
In file TXT will be all alarms present in the history with reference to:
Date
Firmware version
USB logger firmware version
Food probe type:
Temperature scale
Type of alarm with all dettails and temperature.
6.1
PARAMETER TO SET
It is possible to select through a parameter how many days to export in the USB key, to change the
sampling frequency and the language.
The parameters to set are available in the table below:
Parameter
number
Parameter
name
Description Unit Value when to set
110 tPra
Frequency for USB
logger. The parame-
ter value is interpre-
ted as 10s (value 6 =
60s). 0 means no log
10S from 0 to 255
to set before start
the cycle
111 tPrC
Time set of the hi-
storical data copied
on USB stick expres-
sed in days, where a
cycle have to be star-
ted and ended
DAY from 1 to 255
to set before to
download the log
report
112 PALL
Able the print probe-
temperture:Y=all pro-
be N=only the cell
and max food probe
temp.
NY or N
to set in case you
want print value of
all probe
113 PrnL
Printing language IT-Gb-
dE-fr-Es-
Se
from 0 to 5
to set before to
download the log
report
The board selected for the logs features is COP-UI40 and will be connected to Prec-10 board throu-
gh TTL communication port.
6
ALARM LOG REPORT
ALARM LOG REPORT

11 ed. 0116 rev. 00
7
SYSTEM ARCHITECTURE
7.1 HACCP CONNECTIONS (ACCESSORIES)
The board has a serial communication line for interacting with other units or an HACCP network
control station.
It can be connected to an RS485 communication network, and entering Adr=“Network address“.
7.2 The data history are memorized on datalogger COP_U40. In case of replacement of the
user interface or main board the dates stored will not be cancelled.
System architecture

12 ed. 0116 rev. 00
8
ELECTRICAL CONNECTION
Legend:
E1= Main board
E2= User board
LB =Main data logger COP_U40
A2= Button ON/OFF
8.1
Data logger COP_UI40 “picture”
8.2 The UI40 has the disp swicth that
can be set from 1 to 5.
Standard configuration must be set to 5
as picture show.
RA
J4
J3
J2
Power at 9.3 Volt
Power at 24 Volt
230 volt
RL1RL4RL3RL5RL2
RL6
U3
TR1
S4 S3 S1
B1
S2
E1
J4
TTL ouput
RS 485
J7 J1 J2 J8 J3
5 6
J5-2 J5-1
F2
F15
F13 F5 F4 F6
F10 F8
F16 F14 F12 F11 F7 F9 F3
J6
A2
E2
LB
S7S6S5
X14
X7
X9
X1
J6
1
23
4
1
2
F1
RG
U1
USB
electrical wiring d.Data logger COP-UI40

13 ed. 0116 rev. 00
9
Data logger COP_UI40 COMUNICATION ERROR
9.1 Comunication error with the main power.
Verify that the green and orange led ( LD 8 and LD 12) are blinking together with the unit ON.
If the green led is blinking and the orange is OFF, the power board must be changed since it is not
responding.
If the orange led is blinking and the green one is OFF, the user interface must be changed.
9.2 if the LED 1 blinking RED when there is the microprocessor is working
9.3 if the LED 7 is RED fix theBoard COP_UI40 is supplied
LED 12
LED 1
LED 7
LED 8
Comunication Error

14 ed. 0116 rev. 00
10
BUZZER REPLICATION KIT CODE 881143
PARAMETER SETTING:
RCFG :REFERT TO TABLE BELOWE
CONNECTION:
CONNECT THE CABLE OF THE BUZ-
ZER FOLLOW THE COLOR AND LABEL
PRESENT ON CABLE.
Kit buzzer
REGOLAZIONE USCITA ALLARME REMOTO (BUZZER LOG-
GER USB E USCITA AUX J5 1-2)
REMOTE ALARM OUTPUT (BUZZER LOGGER USB AND AUX
OUTPUT J5 1-2):
0=SEGNALAZIONE ALLARMI DI SERVIZIO (BUZZER PREC10 +
ALLARME AUX)
0= ONLY SERVICE ALARMS (BUZZER PREC10 + AUX OUTPUT)
1=SEGNALAZIONE DI FINE ABBATTIMENTO (BUZZER PREC10
+ ALLARME AUX)
1=ONLY END CYCLE (BUZZER PREC10 + AUX OUTPUT)
2=SEGNALAZIONE DI ALLARMI DI SERVIZIO O FINE ABBATTI-
MENTO (BUZZER PREC10 + AUX)
2=SERVICE ALARMS AND END CYCLE (BUZZER PREC10 +
AUX OUTPUT)
3= SOLO BUZZER PREC10 ATTIVO PER TUTTI GLI ALLARMI 3= ONLY PREC10 BUZZER FOR ALL ALARMS
4= SOLO BUZZER USB LOGGER ATTIVO PER TUTTI GLI
ALLARMI
4= ONLY USB LOGGER BUZZER FOR ALL ALARMS
5= BUZZER USB LOGGER ATTIVO + ALLARME AUX PER
TUTTI GLI ALLARMI
5= USB LOGGER BUZZER + AUX OUTPUT FOR ALL ALARMS