Diamond VS User manual

Mod: NT22G-ALZ/VV
Production code: IR22 VS
02/2010


S
SP PI IR RA AL L M MI IX XE ER R V VS S
I
IF F1 17 7V VS S ÷ ÷ I IF F2 22 2V VS S ÷ ÷ I IF F3 33 3V VS S ÷ ÷ I IF F4 42 2V VS S ÷ ÷ I IF F5 53 3V VS S
I
IR R1 17 7V VS S ÷ ÷ I IR R2 22 2V VS S ÷ ÷ I IR R3 33 3V VS S ÷ ÷ I IR R4 42 2V VS S ÷ ÷ I IR R5 53 3V VS S

Reseller Stamp for
Warranty





DECLARATION OF CONFORMITY
In agreement with the LowVoltage Directive 2006/95 EEC, with the directive 2004/108 EEC (EMC9),with
thedirective 2006/42 EEC (machines), integratedbytheCEmark.
In agreement with Regulation (EC) No.1935/2004 of the European Parliament andof the Councilof27
October 2004 on materials andarticlesintended to come into contact with food.
Type of appliance / Machine KNEADING MACHINE
Trademark DIAMOND
Model
IF17-IF22-IF33-IF42–IF53
IFM7-IFM10-IFM17-IFM22-IFM33-IFM42-IFM53
IR17-IR22-IR33-IR42-IR53
IRM17-IRM22-IRM33-IRM42-IRM53
IF17VS-IF22VS-IF33VS-IF42VS-IF53VS
IR17VS-IR22VS-IR33VS-IR42VS-IR53VS
Manufacturer PIZZA GROUP S.r.l.
Address
Telephone
Telefax
The harmonised standards or technical specifications (designations) that have been applied in
agreement with the highest professional standards on safety in force in the EEC are:
Standards or other normative documents Test report - Technical data sheets
EN 60335-1 EN 60335-2-64 IMQ PRIMA CONTROL 58 CEEL 99
EN292 EN294 EN418 FLAM GAS
EN 55014 EN 61000-3-2 EN 61000-3-3
Otherinformation:
In my capacity as manufacturer and/or authorised representative of the company inside the EEC, I
hereby declare, under my own responsibility that the appliances conform to the essential
requirements of the aforementioned Directives.
San Vito al Tagliamento (PN) Bellotto Carlo
07.01.2010 President




The equipment is constructed and tested in accordance with
the safety regulations indicated in the reference European
directives.
This manual is for people who are going to install, use or
service the mixers in order to make the best use of the
product characteristics.
In the case of questions about the contents or for any other
clarification, contact the manufacturer or authorized
technical assistance centre, providing the number of the
section and topic needing clarification.
It is important to keep this manual with the machine, even if
it is moved elsewhere or is transferred to a new owner, so it
may be consulted whenever needed, using the information it
contains which is necessary to ensure working under safe
conditions.
In addition, the ownership of this document is reserved by
law, and it is prohibited to tamper with or translate its
contents by third parties without authorization.
The technical information, graphic representations and
specifications contained in this manual are not to be
distributed.
The manufacturer is not obliged to advise of any
subsequent changes to the product.
© Copyright 2010




INDEX
1 INTRODUCTION
1.1 SYMBOLS
1.2 INTENDED USE
1.3 PURPOSE AND CONTENT OF THE MANUAL
1.4 CONSERVATION OF THIS MANUAL
1.5 MANUAL UPDATING
1.6 GENERAL INFORMATION
1.7 RELEVANT SAFETY AND ACCIDENT
PREVENTION REGULATIONS TO BE
ADHERED TO
1.8 LEGAL WARRANTY
1.9 MANUFACTURER LIABILITY
1.10 USER CHARACTERISTICS
1.11 TECHNICAL ASSISTANCE
1.12 SPARE PARTS
1.13 IDENTIFICATION PLATE
1.14 MIXER DELIVERY
2 SAFETY RECOMMENDATIONS
2.1 WARNINGS FOR THE INSTALLER
2.2 WARNINGS FOR THE USER
2.3 WARNINGS FOR THE MAINTENANCE
OPERATOR




3 HANDLING AND TRANSPORT
4 PREPARATION OF THE INSTALLATION
AREA
4.1 SAFETY PRECAUTIONS
4.2 MACHINE INSTALLATION LOCATION
5 INSTALLATION
5.1 MIXER LEVELLING
5.2 EQUIPMENT HOOK-UP
5.2.1 Electrical connection
5.2.1.1 Earth connection
6 MIXER START-UP AND USE
6.1 COMMAND PANEL DESCRIPTION
6.2 START-UP PHASE
6.3 WORKING PHASE
6.4 SAFETY DEVICES
6.5 SHUT-DOWN PHASE
7 MAINTENANCE AND CLEANING
7.1 SAFETY PRECAUTIONS
7.2 ORDINARY MAINTENANCE FOR THE USER
7.2.1 General cleaning
7.2.2 Upper chain tensioning
7.2.3 Greasing the chains




8 POSSIBLE FAULTS
9 INFORMATION FOR DEMOLITION AND
DISPOSAL
10 WIRING DIAGRAM
11 EXPLODED VIEW AND SPARE PARTS
LIST
12 TECHNICAL DATA




Dear customer,
Above all, thank you for choosing our product and we
would like to congratulate you on your selection.
In order to better use your new mixer, please carefully
read the information contained in this manual.
1 INTRODUCTION
The manufacturer reserves the right to change
technical specifications and features and/or functions
of the machine at any time without notice.
1.1 SYMBOLS
In this manual, important information is pointed out
using the following symbols:


INSTRUCTION: Instructions pertaining to correct use
of the mixer and those responsible for using the
machine.


WARNING: Signifies a particularly important point.
DANGER: Signifies important information about
practices for preventing accidents or material damage.
1.2 INTENDED USE
The mixer versions with a fixed head and bowl or with
removable head and tank were designed and




constructed exclusively for use in food sectors for
preparing dough made with grain flours, mainly for use
in pizzerias, bakeries and pastry shops.
The intended use described above and the machine
configurations are the only uses authorized by the
Manufacturer: do not use the machine in any way
that does not adhere to the provided instructions.
The intended use is valid only for equipment which is
in good structural, mechanical and engineering
condition.
1.3 PURPOSE AND CONTENTS OF THE MANUAL
Purpose:
The purpose of this manual is to allow the user to
operate the machine in compliance with all regulations
and to make use of the necessary materials for correct,
safe and long-term use.
Content:
This manual contains all the necessary information for
mixer installation, use and maintenance.
Scrupulous adherence to the information contained in
this manual guarantees high safety and productivity
levels of the mixer.
1.4 CONSERVATION OF THIS MANUAL
Conservation and consultation:
The manual must be conserved with care and must
always be available for consultation, both by the user




and by those responsible for assembly and
maintenance.
The User and Maintenance Manual is an integral
part of the machine.
Deterioration or loss:
If necessary, request another copy of the manual from
the manufacturer or dealer.
Transfer of the mixer:
If the mixer is to be transferred, the user is required to
deliver this manual to the purchaser.
1.5 MANUAL UPDATING
This manual reflects the state of the art of the machine
at the moment the machine is released on the market.
The machines that are already available on the
market, with their related technical documentation, will
not be considered to be lacking or inadequate following
possible modifications, adjustments or applications of
new technologies on newly marketed machines.
1.6 GENERAL INFORMATION
Information:
If exchanging information with the Manufacturer or the
Dealer regarding the mixer, please refer to the serial




number and the identification data of the machine
reported on the plate.
Liability:
With delivery of this manual, the Manufacturer declines
any and all liability, both civil and criminal, for accidents
deriving from partial or total non-adherence to the
specifications contained herein.
The Manufacturer also declines all liability deriving
from improper use of the machine or incorrect use by
the user, unauthorized modifications and/or repairs,
use of non-original spare parts or spare parts not
appropriate for this machine model.
Extraordinary maintenance:
Extraordinary maintenance operations must be
executed by qualified personnel trained to work on the
mixer model referred to in this manual.
Responsibility for installation operations:


The Manufacturer shall not be responsible for mixer
installation operations. This is, and remains, the
responsibility of the installer who is in charge of
executing the controls related to the correctness of the
proposed installation. In addition, all safety regulations
foreseen by the current laws in force in the state in
which the machine isinstalled must be respected.
Use:
In addition to the instructions contained in this manual,
use of the machine is subject to all safety regulations




foreseen by the specific laws in the state where the
machine is installed.
1.7 RELEVANT SAFETY AND ACCIDENT
PREVENTION REGULATIONS TO BE ADHERED
TO
A) Directive 2006/95/EC "Concerning harmonization of
legislation of the member States in relation to electrical
materials destined for use within certain voltage limits”.
B) Directive 2004/108/EC "Concerning harmonization of
legislation of the member States in relation to
electromagnetic compatibility and that repeals
Directive 89/336/EEC.
C) Directive 89/391/EEC “Concerning the implementation
of measures aimed at promoting the improvement of
worker safety and health at work””.
D) Directive 2006/42/EC “Regarding machines and
amendments of the Directive 95/16/EC".
E) Regulation No. 1935/2004 “Regarding materials and
objects destined for contact with food products and
that repeals Directives 80/590/EEC and 89/109/EEC
F) Directive 85/374/EEC and Directive 1999/34/EC
“Regarding harmonization of the legislative, regulatory
and administrative provisions of the member States
regarding liability for damage caused by defective
products”.
G) Directive 2002/95/EC “Concerning the use restrictions
of certain hazardous substances in electrical and
electronic equipment”.




H) Directive 2002/96/EC and 2003/108/EC “Concerning
the disposal of electrical and electronic equipment
(RAEE) and subsequent amendments.”
I) Directive EN453:2000 “Machines for food industries -
Mixers for food products – safety and hygiene
requirements”.
1.8 LEGAL WARRANTY
The period of the warranty is in agreement with the
European community standards and starts from the
date of the invoice issued at the time of purchase.
Within that period, parts will be replaced or repaired
free of charge, only ex works that, for unequivocal and
well ascertained reasons, are found to have
manufacturing defects; this does not include electrical
components and those subject to wear.
Shipping costs and labour are not included in the
warranty.
In order to make use of the legal warranty, the user
must, as outlined in Directive 1999/44/EC, strictly
observe the instructions contained in this manual, and
in particular:
- always operate the mixer within the limits of its
intended use;
- carry out constant and diligently maintenance;
- authorize only personnel with adequate skills,
behaviour and proper training to use the mixer.




Failure to follow the instructions contained in this
manual will cause the warranty to be considered
immediately null and void.
1.9 MANUFACTURER LIABILITY


The manufacturer declines all civil and criminal liability,
either direct or indirect, due to:
- installation that does not conform to local currently
enforced regulations and safety directives;
- failure to observe the instructions contained in this
manual;
- installation by unqualified and untrained personnel;
- use that does not comply with safety directives;
- machine modifications and repairs that are were not
authorised by the Manufacturer;
- use of non-original spare parts or parts not specific to
the mixer model;
- lack of maintenance;
- extraordinary events.
1.10 USER CHARACTERISTICS
The user of the mixer must be an adult, responsible
person having the necessary technical knowledge for
ordinary maintenance of the mechanical and electrical
components of the mixer




Be sure to keep children away from the machine while
it is operating.
1.11 TECHNICAL ASSISTANCE
The Manufacturer is able to resolve any problems that
occur regarding use and maintenance of the machine
for its entire lifespan.
The central headquarters can provide information
about the nearest authorized assistance centre.
1.12 SPARE PARTS
Use only original spare parts.
Do not wait until components are worn out before
replacing them.
Replacing a worn component before breakage helps to
prevent injuries deriving from accidents caused by
unexpected component breakage, which could
provoke serious damage to persons or property.


Execution of periodical maintenance controls as
indicated in the chapter "MAINTENANCE AND
CLEANING"
1.13 IDENTIFICATION PLATE
The identification plate placed on the mixer contains all
of the machine data, including Manufacturer data, the
serial number and the marking ..




1.14 MIXER DELIVERY
The mixer is supplied in a wooden package bound with
straps to a wooden platform that can be moved using
forklifts and/or other equipment.
Inside of the package, in addition to the machine, there
are also instructions for use, installation and
maintenance, as well as the declaration of conformity
in accordance with the machines directive.
2 SAFETY RECOMMENDATIONS
2.1 WARNINGS FOR THE INSTALLER
- Check that the location of the mixer is in compliance
with local, national and European regulations.
- Follow the instructions in this manual.
- Do not make electrical connections using temporary
or non-insulated cables.
- Check that the earth connection of the electrical
system is functioning properly.
- Always use individual safety devices and other
means of protection in compliance with the law.
WARNINGS FOR THE USER
The ambient conditions of the location where the
machine will be installed must have the following
characteristics:
- the area must be dry;




- the area must have water and heat sources at an
adequate distance;
- ventilation and lighting must be suitable and comply
with the hygiene and safety standards foreseen by
current laws;
- the floor must be flat and compact to facilitate
thorough cleaning;
- there must be no obstacles of any kind in the
immediate vicinity of the machine that could affect
the machine's normal ventilation.
In addition, the user must:
- make certain to keep children away from the
machine when it is operating;
- follow the instructions in this manual.
- not remove or tamper with the machine's safety
devices;
- always pay careful attention to the work being
carried out and not use the machine when
distracted;
- perform all operations calmly and with maximum
safety;
- respect the instructions and warnings displayed on
the mixer plates.
The plates are accident prevention devices, and
therefore must always be perfectly legible. If these
should be damaged and illegible, it is mandatory to
replace them by requesting replacements from the
Manufacturer.




- At the end of each working shift, before cleaning,
maintenance or transfer operations, disconnect the
electrical power.
WARNINGS FOR THE MAINTENANCE OPERATOR
- Followthe instructions indicated in this manual.
- Always use personal safety equipment and other
protective equipment.
- Before starting any maintenance operations, make
sure that the mixer, if it was used, has cooled down
(electric motor).
- If any of the safety devices is no longer calibrated
or faulty, the mixer must also be considered
inoperative.
- Disconnect the electrical power before working on
electrical or electronic parts and connectors.
3 HANDLING AND TRANSPORT
The machine is provided complete with all of the
necessary parts in a closed package attached to a
wooden pallet with straps.
Pay attention to the machine's tendency to become
unbalanced.
The machine must be unloaded from the transport
vehicle, lifting it with suitable equipment.
To transport the machine to its installation area, use a
rolling cart with an adequate load capacity.
During lifting operations, avoid sudden movements.




Make certain that the lifting equipment has a load
capacity that is superior to the weight of the
machine to be lifted.
The operator manoeuvring the lifting equipment is
responsible for lifting the load.
Leave a free space of approximately 50 cm around the
mixer to facilitate its use, cleaning and maintenance
operations.
If the mixer is unstable due to irregularities in the floor,
adjust the support feet or wheels using pieces of hard
rubber.
For machines equipped with wheels, make sure that
these are braked by pressing them down until the lever
is blocked.
DANGER
Be careful that children do not play with the
packaging materials (for example, plastic film and
polystyrene). Suffocation danger!
4 PREPARATION OF THE INSTALLATION
AREA
4.1 SAFETY PRECAUTIONS
The user is responsible for operations executed in the
room where the machine is located. The user is also
responsible for checking the proposed installation
solutions.




The user must comply with all local, national and
European safety regulations.
The equipment must be installed on floors with
adequate load capacity.
The assembly and disassembly instructions for the
mixer are reserved for specialized technicians.
It is always recommended that users contact our
assistance service for requesting qualified technicians.
If other technicians intervene, it is recommended to
make certain of their skills.
Prior to starting machine assembly or disassembly, the
installer must comply with the safety precautions
foreseen by law, and in particular must:
A) not work in adverse conditions;
B) work in perfect psycho/physical conditions and
must check that the individual and personal
safety devices are integral and perfectly
functional;
C) wear safety gloves;
D) wear safety shoes;
E) use tools that are electrically insulated;
F) make sure that the area used for assembly and
disassembly is free of any obstacles.
4.2 MACHINE INSTALLATION LOCATION
The figure below illustrates the minimum distances that
must be respected when positioning the machine to
facilitate use, cleaning and maintenance of the mixer.