DK2 BCR590 User manual

BCR590
HITCH MOUNTED BIKE CARRIER
2 BICYCLE CAPACITY • HITCH MOUNTED • PLATFORM DESIGN
USER MANUAL
1 [phone] | WWW.DETAILK2.COM/BCR590-INFO
DK2 USA WEST
4301 S VALLEY VIEW BLVD.
SUITE 10-11 LAS VEGAS, NEVADA
89103 USA
DK2 USA EAST
3750 SOUTH AVENUE,
NORTH UNIT TOLEDO, OHIO
43615 USA
DK2 CORPORATE HEAD OFFICE
5330 MAINWAY
BURLINGTON, ONTARIO
L7L6A4 CANADA

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Questions, problems, missing parts? DO NOT return to your retailer.
Please call our customer service department at: 1 [phone]. Our customer service sta are
ready to provide assistance.
If a part is damaged or missing, replacement parts can be shipped from our facility. For immediate
help with assembly, or for additional product information, call our North American toll-free number:
1 [phone].
SAVE THIS MANUAL
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
STOP!

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PARTS LIST ...........................................................................5
SCHEMATICS .........................................................................6
IMPORTANT SAFE OPERATING PRACTICES ..............................................8
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ASSEMBLY ...........................................................................12
USE..................................................................................19
WARRANTY...........................................................................20
TABLE OF CONTENTS

SECTION I
SCHEMATICS & PARTS

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SCHEMATICS & PARTS
PARTS LIST
No. Description Qty.
1Main bracket 1
2 Main vertical pole 1
3Side pole 2
4Connecting arm 1
Left wheel cradle 2
6Right wheel cradle 2
7Short frame support arm 1
8Long frame support arm 1
9 L-shaped safety pin with lanyard - Φ 9.3mm 3
10 M10x50 hex socket head countersunk screw 1
11 M8 Hex key 1
12 M6 Hex key 1
13 Hitch spacer 1
14 Hitch bolt 1
15 R-clip cotter pin 1
16 Hex socket head bolt 2
17 Spring washer 2
18 M12 Washer 1

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SCHEMATICS & PARTS
SCHEMATICS
2
4
14
13
15
1
10
11
5
6
5
3
612
9
7
8
3
16
18
17

SECTION II
SAFETY

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SAFETY
IMPORTANT SAFE OPERATING PRACTICES
IMPORTANT: Read safety rules and instructions carefully before using this equipment.
Read and follow instructions carefully. Save owner’s manual for future reference
or parts information. Be certain any future user of this carrier is aware of correct
attachment and use.
IMPORTANT WARNING: It is critical that your DK2 Bike Rack is properly secured to
the vehicle.
• Attaching it improperly could result in a vehicular accident, causing serious bodily
harm, injuries, or death to you or to others.
• Securing racks and accessories to your vehicle is your legal responsibility. Check
the rack prior to use, and inspect the components for adjustment, wear, and
damage periodically.
• You must read and understand all of the instructions and cautions before you
install or use the bike rack.
• If you do not understand all of the instructions and cautions, or if your mechanical
experience precludes following them, have the rack installed by a professional.
CAUTION: Safety first - Read this manual carefully before attaching and using your
bike rack. We recommend that you read this manual completely so that you are fully
aware of all important safety recommendations. Record your serial number.
DANGER: This equipment was built to be operated according to the rules for safe
operation in this manual. As with any type of equipment, carelessness or error on the
part of the operator can result in serious injury or property damage.
• To use this equipment properly, you must observe the safety regulations, the assembly
instructions and the operating instructions to be found in this manual.
• All persons who use and service the rack must be informed about potential hazards and
must be well acquainted with this manual.

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SAFETY
IMPORTANT SAFE OPERATING PRACTICES
WARNING: Though this rack is designed to fasten securely to most 5cm (2”) or 2.5cm
(1”) automotive hitch receivers, variations in vehicle design and specifications make
it impossible to guarantee that it will in all cases. This assumes the vehicle is in good
condition in the area supporting the hitch. You are responsible to ensure the rack
attaches safely and securely to the vehicle and that it holds the bicycles in a safe
manner.
WARNING:
• Do not exceed the rated capacity of this bike carrier.
• Do not load more than 2 bicycles, weighing in total, less than 36kg (80lb).
• Do not carry anything other than bicycles with this carrier.
CAUTION:
• Ensure that the use of this rack is not in contravention of local trac regulations
with regard to protrusion from your vehicle, or the obscuration of license plates or
tail lights resulting from its use.
• Always use the cradles and straps to secure bicycles to the carrier. To increase the
stability and security of the load, you may use rope, shock cord, or cable locks.
• Worn or frayed straps should be placed immediately at the first sign of wear.
Check them frequently.
• This rack is designed for use on passenger cars, trucks, and SUVs that have the correct hitch
receiver and hitch receiver weight capacity.
• Inappropriate use and fastening of the rack to the vehicle may lead to damage to bicycles,
the rack, and/or your vehicle. It my also inflict damage on other vehicles behind and
elsewhere on the road with you.

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SAFETY
IMPORTANT SAFE OPERATING PRACTICES
GENERAL INFORMATION
• We suggest, at the start of every trip, to stop and check bicycles after 150m (500ft.)
• This bike carrier is not recommended to keep bikes secure and safe from damage during the
bumps and vibration of o-road travel. They may shift and become damaged or loose.
• Watch that hot vehicle exhaust is not directed near bicycle tires. They can be damaged by
exhaust heat.
• Be careful that the bicycles are supported at a height to prevent their contacting the ground
while being carried. For this reason particularly, the bike carrier is not designed for use on a
fifth wheel or any type of trailer.
• Do not take the bike carrier through an automatic car wash.
1. READ YOUR OWNER’S MANUAL CAREFULLY.
Get to know your bike rack and familiarize yourself with its applications and limitations.
2. USE THE RACK ACCORDING TO THE GUIDELINES OF THIS MANUAL.
Do not abuse it or force it to do a job for which it was not designed.
3. USE ONLY ORIGINAL EQUIPMENT PARTS AND ACCESSORIES.
Consult this owner’s manual. The use of incorrect accessories may produce unforeseen
hazards.