DOLD BI 5910 User manual

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USER MAUAL
Multifunction Safety Module BI 5910
with radio control
04/2007
W
W
ireless
safety
SAFEMASTER
USER MAUAL
Multifunction Safety Module BI 5910
with radio control
04/2007
W
W
ireless
safety
SAFEMASTER

2
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Multifunction Safety Module
BI 5910 with radio control
(electronic key, side view)
Key-number: .................................................................
Identnumber: ................................................................
Selected frequency:......................................................
1. alternative frequency: ...............................................
2. alternative frequency: ...............................................
Please note here the number of your
electronic key (6 figure number,
engraved on the electronic key) and
the Identity number of your remote
control or your BI5910
Multifunction Safety Module
BI 5910 with radio control
(electronic key, side view)
Key-number: .................................................................
Identnumber: ................................................................
Selected frequency:......................................................
1. alternative frequency: ...............................................
2. alternative frequency: ...............................................
Please note here the number of your
electronic key (6 figure number,
engraved on the electronic key) and
the Identity number of your remote
control or your BI5910

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Application notes ................................................................................................................10
1. Presentation of the Multifunction Safety module BI 5910
with radio control ........................................................................................... 13
1.1 Components of the Multifunction Safety module BI 5910
with radio control ........................................................................................... 16
1.2 Configuration on delivery.............................................................................. 17
2. Multifunction Safety module with radio receiver BI 5910/00MF9 ............... 18
2.1 Function of BI 5910....................................................................................... 21
2.1.1 Important notes ............................................................................................. 22
2.2 Remote control .............................................................................................. 23
2.3 Safety function .............................................................................................. 24
2.4 Semiconductor outputs ................................................................................. 25
2.5 Connection of sensors .................................................................................. 25
2.6 Manual start and reset .................................................................................. 26
Content
Application notes ................................................................................................................10
1. Presentation of the Multifunction Safety module BI 5910
with radio control ........................................................................................... 13
1.1 Components of the Multifunction Safety module BI 5910
with radio control ........................................................................................... 16
1.2 Configuration on delivery.............................................................................. 17
2. Multifunction Safety module with radio receiver BI 5910/00MF9 ............... 18
2.1 Function of BI 5910....................................................................................... 21
2.1.1 Important notes ............................................................................................. 22
2.2 Remote control .............................................................................................. 23
2.3 Safety function .............................................................................................. 24
2.4 Semiconductor outputs ................................................................................. 25
2.5 Connection of sensors .................................................................................. 25
2.6 Manual start and reset .................................................................................. 26
Content

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Content
2.7 Auto start ....................................................................................................... 26
2.8 Option start by infra-red signal (IR) ............................................................. 27
2.8.1 Connection of infra-red sensor RE5910/060 ............................................... 28
2.8.2 Position of infra-red sensor RE5910/060 .................................................... 29
2.9 Module set up................................................................................................ 30
2.9.1 Configuration of receiver .............................................................................. 37
2.10 Operating mode 1-4 application examples .................................................. 38
2.10.1 Function diagrams ........................................................................................ 42
2.11 Operating mode 8 and 9 – monitored zone access .................................... 52
2.11.1 Application examples .................................................................................... 56
2.11.2 Function diagrams ........................................................................................ 58
2.12 Indicators ....................................................................................................... 62
2.12.1 Status and failure codes ............................................................................... 65
Content
2.7 Auto start ....................................................................................................... 26
2.8 Option start by infra-red signal (IR) ............................................................. 27
2.8.1 Connection of infra-red sensor RE5910/060 ............................................... 28
2.8.2 Position of infra-red sensor RE5910/060 .................................................... 29
2.9 Module set up................................................................................................ 30
2.9.1 Configuration of receiver .............................................................................. 37
2.10 Operating mode 1-4 application examples .................................................. 38
2.10.1 Function diagrams ........................................................................................ 42
2.11 Operating mode 8 and 9 – monitored zone access .................................... 52
2.11.1 Application examples .................................................................................... 56
2.11.2 Function diagrams ........................................................................................ 58
2.12 Indicators ....................................................................................................... 62
2.12.1 Status and failure codes ............................................................................... 65

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Content
3. Remote control RE 5910 .............................................................................. 73
3.1 Type and specification of push buttons ....................................................... 73
3.2 Temporary disabling of function keys........................................................... 74
3.3 Assignment of push buttons to outputs ....................................................... 74
3.4 Identity check ................................................................................................ 75
3.5 Electronic key ................................................................................................ 76
3.6 Function activity monitoring.......................................................................... 78
3.7 Battery operation – Storage rules for remote control RE 5910 .................. 79
3.7.1 Load Battery .................................................................................................. 79
3.7.2 Indication of battery load state ..................................................................... 79
3.8 Power up remote control .............................................................................. 80
3.9 Configuration of remote control.................................................................... 82
3.9.1 Disabling – enabling of remote control programming ................................. 83
3.9.2 Programming of frequency ........................................................................... 85
Content
3. Remote control RE 5910 .............................................................................. 73
3.1 Type and specification of push buttons ....................................................... 73
3.2 Temporary disabling of function keys........................................................... 74
3.3 Assignment of push buttons to outputs ....................................................... 74
3.4 Identity check ................................................................................................ 75
3.5 Electronic key ................................................................................................ 76
3.6 Function activity monitoring.......................................................................... 78
3.7 Battery operation – Storage rules for remote control RE 5910 .................. 79
3.7.1 Load Battery .................................................................................................. 79
3.7.2 Indication of battery load state ..................................................................... 79
3.8 Power up remote control .............................................................................. 80
3.9 Configuration of remote control.................................................................... 82
3.9.1 Disabling – enabling of remote control programming ................................. 83
3.9.2 Programming of frequency ........................................................................... 85

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Content
3.9.3 Time delay for activity monitoring function .................................................. 88
3.9.3.1 Programming of time base activity monitoring function .............................. 88
3.9.3.2 Programming of time period activity monitoring function............................ 90
3.9.4 Copy of identity code from electronic key to remote control RE 5910 ....... 92
3.10 LED indicators of remote control.................................................................. 94
4. Product specification .................................................................................... 97
4.1 Remote control RE 5910 .............................................................................. 97
4.2 Multifunction safety module BI 5910 ............................................................ 98
4.3 Standard arrangement .................................................................................. 99
4.4 Accessories – remote control RE 5910 .....................................................100
4.5 Accessories – Multifunction safety module BI 5910 .................................101
Content
3.9.3 Time delay for activity monitoring function .................................................. 88
3.9.3.1 Programming of time base activity monitoring function .............................. 88
3.9.3.2 Programming of time period activity monitoring function............................ 90
3.9.4 Copy of identity code from electronic key to remote control RE 5910 ....... 92
3.10 LED indicators of remote control.................................................................. 94
4. Product specification .................................................................................... 97
4.1 Remote control RE 5910 .............................................................................. 97
4.2 Multifunction safety module BI 5910 ............................................................ 98
4.3 Standard arrangement .................................................................................. 99
4.4 Accessories – remote control RE 5910 .....................................................100
4.5 Accessories – Multifunction safety module BI 5910 .................................101

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Content
5 Technical data .............................................................................................102
5.1 Remote control RE 5910 ............................................................................102
5.2 Multifunction safety module BI 5910 ..........................................................104
6. Installation notes ......................................................................................... 111
6.1 Disturbance protection................................................................................ 111
6.2 Selection of operation frequency ............................................................... 112
6.3 Recommendations for movement control .................................................. 113
6.4 Position of receiver and aerial.................................................................... 114
6.5 Wiring........................................................................................................... 115
6.6 Protection of power supply ......................................................................... 116
6.7 Minimum and maximum output current...................................................... 116
6.8 Emergency operation.................................................................................. 116
Content
5 Technical data .............................................................................................102
5.1 Remote control RE 5910 ............................................................................102
5.2 Multifunction safety module BI 5910 ..........................................................104
6. Installation notes ......................................................................................... 111
6.1 Disturbance protection................................................................................ 111
6.2 Selection of operation frequency ............................................................... 112
6.3 Recommendations for movement control .................................................. 113
6.4 Position of receiver and aerial.................................................................... 114
6.5 Wiring........................................................................................................... 115
6.6 Protection of power supply ......................................................................... 116
6.7 Minimum and maximum output current...................................................... 116
6.8 Emergency operation.................................................................................. 116

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Content
7. Set up .......................................................................................................... 117
7.1 Set up directives ......................................................................................... 117
7.1.1 Regular check ............................................................................................. 119
8. Available frequencies..................................................................................120
9. Marking of function keys of remote control RE 5910 ................................ 122
10. Accessories .................................................................................................125
11. Maintenance ................................................................................................126
12. Warranty ......................................................................................................128
Content
7. Set up .......................................................................................................... 117
7.1 Set up directives ......................................................................................... 117
7.1.1 Regular check ............................................................................................. 119
8. Available frequencies..................................................................................120
9. Marking of function keys of remote control RE 5910 ................................ 122
10. Accessories .................................................................................................125
11. Maintenance ................................................................................................126
12. Warranty ......................................................................................................128

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Content
Appendix .....................................................................................................................129
A Front of remote control ...............................................................................130
B Front of receiver .......................................................................................... 131
B Connection of receiver................................................................................132
C Dimensions ..................................................................................................134
D Exchange of rechargeable battery ............................................................. 136
Content
Appendix .....................................................................................................................129
A Front of remote control ...............................................................................130
B Front of receiver .......................................................................................... 131
B Connection of receiver................................................................................132
C Dimensions ..................................................................................................134
D Exchange of rechargeable battery ............................................................. 136

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Attention: A remote control is regarded as a control device and also as safety part
because of it’s facility to switch off by the European Machinery Directive.
Rules resulting from this fact have to be observed in operation.
Application Notes
•For optimum safety during operation of the remote control it is recommended to
observe the instructions stated in this manual.
•The operator must be trained and have a permission to use remote controls.
•A visible E-stop must always be active. When placed in the charger the remote
control is not active. Therefore the charger must be mounted in a way that the built
in e-stop button is not visible.
Attention: A remote control is regarded as a control device and also as safety part
because of it’s facility to switch off by the European Machinery Directive.
Rules resulting from this fact have to be observed in operation.
Application Notes
•For optimum safety during operation of the remote control it is recommended to
observe the instructions stated in this manual.
•The operator must be trained and have a permission to use remote controls.
•A visible E-stop must always be active. When placed in the charger the remote
control is not active. Therefore the charger must be mounted in a way that the built
in e-stop button is not visible.