Dometic PerfectCharge SMP 439A User manual

SMP439A
Battery charger
Installation and Operating Manual. . . . . . . . 5
Batterielader
Montage- und Bedienungsanleitung . . . . .22
Chargeur de batteries
Instructions de montage
et de service . . . . . . . . . . . . . . . . . . . . . . . . .40
Cargador de batería
Instrucciones de montaje y de uso . . . . . . .58
Carregador de baterias
Instruções de montagem e manual de
instruções . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Caricatore per batterie
Istruzioni di montaggio e d’uso . . . . . . . . .93
Acculader
Montagehandleiding en
gebruiksaanwijzing . . . . . . . . . . . . . . . . . . 111
Batterilader
Monterings- og betjeningsvejledning . . .128
Batteriladdare
Monterings- och bruksanvisning . . . . . . . 145
Batterilader
Monterings- og bruksanvisning. . . . . . . . 162
Akkulaturi
Asennus- ja käyttöohje . . . . . . . . . . . . . . . 178
Устройство для заряда
аккумуляторных батарей
Инструкция по монтажу и эксплуатации 195
Ładowarka akumulatorowa
Instrukcja montażu i obsługi. . . . . . . . . . . 214
Nabíjačka batérií
Návod na montáž a uvedenie
do prevádzky. . . . . . . . . . . . . . . . . . . . . . . 232
Nabíječka baterií
Návod k montáži a obsluze . . . . . . . . . . . 249
Akkumulátortöltő
Szerelési és használati útmutató . . . . . . . 266
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
ENERGY & LIGHTING
PERFECTCHARGE
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SMP439A
3
1
24 3
1
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SMP439A
4
134
Ø 5,5
148
198
136
30 30
51
2
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EN
SMP439A Explanation of symbols
5
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6 Installing the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Using the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8 Maintaining and cleaning the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
10 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
11 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
12 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
1 Explanation of symbols
D
!
!
DANGER!
Safety instruction: Failure to observe this instruction will cause death
or serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause death
or serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
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EN
General safety instructions SMP439A
6
A
I
2 General safety instructions
The manufacturer accepts no liability for damage in the following
cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and
excess voltage
•Alterations to the product without express permission from the
manufacturer
•Use for purposes other than those described in the operating
manual
Note the following basic safety information when using electrical
devices to protect against:
•Electric shock
•Fire hazards
•Injury
2.1 General safety
DDANGER!
•In the event of fire, use a fire extinguisher which is suitable
for electrical devices.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
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EN
SMP439A General safety instructions
7
!WARNING!
•This appliance can be used by children aged from 8 years
and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concern-
ing use of the appliance in a safe way and understand the
hazards involved.
•Children must be supervised to ensure that they do not
play with the device.
•Cleaning and user maintenance shall not be made by chil-
dren without supervision.
•Electrical devices are not toys.
Always keep the device out of the reach of children.
•Only use the device as intended.
•Do not use the device if the device itself or its connection
cables are visibly damaged.
•This device may only be repaired by qualified personnel.
Inadequate repairs may cause serious hazards.
Should your device need to be repaired, please contact
customer services.
!CAUTION!
•Before you use the device for the first time, check that the
operating voltage matches the mains voltage (see type
plate).
•Disconnect the device from the mains:
– Before working on the device
– Before cleaning and maintenance
– After use
•If you disassemble the device:
– Detach all connections.
– Make sure that no voltage is present at any of the inputs
and outputs.
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EN
General safety instructions SMP439A
8
ANOTICE!
•Ensure connection to mains is in accordance with national
wiring rules.
•Ensure that other objects cannot cause a short circuit at
the contacts of the device.
•Never pull the plug out of the socket by the connection
cable.
2.2 Safety when installing the device
DDANGER! Danger of electrocution
•Do not touch exposed cables with your bare hands. This
especially applies to all cables in the AC mains circuit.
•If you are working on electrical systems, ensure that there
is somebody close at hand who can help you in emergen-
cies.
•Never mount the device anywhere where there is a risk of
gas or dust explosion.
!CAUTION!
•The device must be installed on a wall in a vertical position
with AC inlet upwards or downwards.
•The battery charger must be plugged into an earthed wall-
socket.
•The place of installation must be well ventilated. A ventila-
tion system must be available for installations in small,
enclosed spaces. The clearance around the device must
be at least 25 cm.
•Ensure that the device is standing firmly.
•The device must be set up and fastened in such a way that
it cannot tip over or fall down.
•Make sure that the lead has a sufficient cross-section.
•Lay the cables so that they cannot be tripped over or dam-
aged.
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SMP439A General safety instructions
9
•Fasten the cables securely.
•Do not expose the device to a heat source (such as direct
sunlight or heating). Avoid additional heating of the
device in this way.
ANOTICE!
•If cables have to be fed through metal walls or other walls
with sharp edges, use ducts or bushings to prevent
damage.
•Do not lay cables which are loose or bent next to electri-
cally conductive material (metal).
•Do not pull on the cables.
•Do not lay the AC mains cable and the DC cable in the
same duct.
•Set up the device in a dry location where it is protected
against splashing water.
•Protect the device against corrosive fumes and salty or
moist air.
•Protect the device and the cable against rain and moisture.
•Store the device in a dry and cool place.
2.3 Operating the device safely
DDANGER! Danger of electrocution
•Do not touch exposed cables with your bare hands. This
applies especially when operating the device from the AC
mains.
•To be able to disconnect the device quickly from the
mains,thesocketmustbeclosetothedeviceandbeeasily
accessible.
!WARNING!
•Only use the device in closed, well-ventilated rooms.
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EN
General safety instructions SMP439A
10
•Do not operate the device in systems with lead acid bat-
teries. These batteries give off explosive hydrogen gas
that can be ignited by sparks on electrical connections.
!CAUTION!
•Do not operate the device
– In salty, wet or damp environments
– In the vicinity of corrosive fumes
– In the vicinity of combustible materials
– In areas where there is a danger of explosions.
•Before starting the device, ensure that the power supply
line and the plug are dry.
•Alwaysdisconnect the powersupply when workingonthe
device.
•Please observe that parts of the device may still conduct
voltage even if the fuse has blown.
•Do not disconnect any cables when the device is still in
use.
ANOTICE!
•Make sure the air inlets and outlets of the device are not
covered.
•Ensure good ventilation.
2.4 Safety precautions when handling batteries
!WARNING!
•Batteries contain aggressive and caustic acids. Avoid bat-
tery fluid coming into contact with your body. If your skin
does come into contact with battery fluid, wash the part of
your body in question thoroughly with water.
If you sustain any injuries from acids, contact a doctor
immediately.
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EN
SMP439A Scope of delivery
11
!CAUTION!
•When working on the batteries, do not wear any metal
objects such as watches or rings.
Lead acid batteries can cause short circuits which can
cause serious injuries.
•Danger of explosions!
Never attempt to charge a frozen or defective battery.
Place the battery in a frost-free area and wait until the bat-
tery has acclimatised to the ambient temperature. Then
start the charging process.
•Wear goggles and protective clothing when you work on
batteries. Do not touch your eyes when you are working
on the battery.
•Do not smoke and ensure that no sparks can arise in the
vicinity of the engine or battery.
ANOTICE!
•Only use rechargeable batteries.
•Prevent any metal parts from falling on the battery. This can
cause sparks or short-circuit the battery and other electri-
cal parts.
•Make sure the polarity is correct when connecting the bat-
tery.
•Follow the instructions of the battery manufacturer and
those of the manufacturer of the system or vehicle in which
the battery is used.
•If you need to remove the battery, first disconnect the sup-
ply connection. Disconnect all connections and all con-
sumers from the battery before removing it.
3Scopeofdelivery
•Battery charger
•Installation and operating manual
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EN
Intended use SMP439A
12
4 Intended use
The PerfectCharge SMP439A can charge 12 V batteries with 6 cells and a capacity
of 50 – 250 Ah, i.e.:
•Lead starter batteries
•Lead gel batteries
•Absorbed glass mat (AGM) batteries
Never use the devices to charge other battery types (such as NiCd or NiMH).
!
5 Technical description
The battery charger charges batteries that are used on board vehicles to generate
power or supplies them with a retention voltage so that they do not discharge. It is
automatically charging the batteries and maintaining them with float voltage after
charging has finished. Therefore the battery charger can be plugged in during
longer periods of time without damaging the batteries.
A control lamp on the device enables constant monitoring in the battery charger.
The device has the following protective systems:
•Overvoltage protection
•Overheating protection
•Overload protection
The cooling system uses convection cooling to surrounding air.
WARNING! Danger of explosions
•Do not charge batteries with a cell short circuit. The oxyhydrogen
they produce can cause explosions.
•Do not charge nickel cadmium and non-rechargeable batteries with
the charger. The cases of these batteries can burst explosively.
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EN
SMP439A Installing the device
13
5.1 Connections and controls
6 Installing the device
6.1 Fastening the device
When selecting the installation location, observe the following instructions:
•The device should be installed vertically.
•Do not install the device
– In wet or damp environments
– In dusty environments
– In the vicinity of combustible materials
– In areas where there is a danger of explosions.
•The place of installation must be well ventilated. A ventilation system must be
available for installations in small, enclosed spaces. The clearance around the
device must be at least 25 cm.
•The air inlet on both short sides of the device must remain clear.
•For ambient temperatures higher than 40 °C (such as in engine or heating com-
partments, or direct sunlight), the heat from the device under load can lead to
reduced output.
•The device must be installed on a level and sufficiently sturdy surface.
•Do not install the device in the same area as the batteries.
•Do not install the device above batteries, because they can emit corrosive sul-
phur fumes that will damage the device.
A
No. in
fig. 1, page 3 Explanation/function
1 Input for AC power supply
2 Status LED
3 Battery type selector button
4 Battery connector
NOTICE!
Before drilling any holes, make sure that no electrical cables or other
parts of the vehicle can be damaged by drilling, sawing and filing.
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EN
Installing the device SMP439A
14
For installation and mounting you will need the following tools:
•Pen for marking
•Drill bit set
•Drill
•Screwdriver
To secure the device in place you will need:
•machine bolts (M4 or M5) with washers and self-locking nuts or
•self-tapping screws or wood screws.
Fasten the device as follows:
➤Hold the device against the installation location and mark the fastening points.
➤Fasten the device with one screw through each hole in the holders.
6.2 Connecting the device
Connecting the battery
Observe the following instructions when connecting the battery:
!
•Make sure the battery terminals are clean when connecting them.
•Make sure the plug connector is fitted securely.
•Select a connection cable with a sufficient cross-section (suitable for 25 A).
•Use both the positive and both the negative connections to connect the battery.
•Lay the cables in accordance with VDE 100 (Germany).
•Use the following cable colours:
– Red: positive connection
– Black: negative connection
•Do not reverse the polarity. Reversing the polarity of the connections will cause a
great spark and the internal fuses will melt.
CAUTION!
•Avoid coming into contact with the battery fluid.
•Batteries with a cell short circuit may not be charged, as explosive
gases may form due to overheating of the battery.
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SMP439A Using the device
15
➤Connect the positive cable from the battery charger to thepositiveterminal of the
battery.
➤Connect the negative cable from the battery charger to the chassis of a vehicle.
Keep the negative cable away from battery and fuel line.
➤Connect the battery charger to supply mains.
Disconnecting the battery
➤Disconnect the battery charger from supply mains.
➤Disconnect the negative cable from the chassis of the vehicle.
➤Disconnect the positive cable from the positive terminal of the battery.
7 Using the device
➤Switch off all electric consumers which are connected to the battery.
➤Connect the battery charger to the mains.
✓Depending on the charging condition of the battery, the battery charger starts
charging or supplies a retention voltage.
INOTE
•Connected DC loads prolong the charging time of the battery.
•If the power required exceeds the capacity of thebattery charger the
battery cannot be charged.
Status LED
fig. 15, page 3 Meaning
Orange, quickly flashing Phase 1
Orange, slowly flashing Phase 2
Orange, constantly lit Phase 3
Green, constantly lit Phase 4
Green, slowly flashing Phase 5
Red, constantly lit Short circuit, reversed polarity or defective internal
fuse
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EN
Using the device SMP439A
16
I
7.1 Battery charging function
The charging characteristics are referred to as modified IU0U characteristics.
1: I phase (bulk)
The empty battery is charged with constant current (100 % charging current). As
soon as the battery voltage has reached the charging voltage the charging current
decreases.
2, 3, 4: U0 phase (absorption)
During the 3-step absorption phase (U0 phase) the voltage remains constant (U0).
Once the battery is completely charged, the U0 phase has finished.
Red, quickly flashing Battery or battery charger is overheating
Red, slowly flashing Battery over-/undervoltage or overload
NOTE
In the event of a fault (the Status LED is red), refer to chapter “Trouble-
shooting” on page 18).
Status LED
fig. 15, page 3 Meaning
U0 U
U
I
I
1
100 %
6 %
234
5
t
U/V
I/A 6
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EN
SMP439A Using the device
17
5: U phase (float)
After the U0 phase, the battery charger switches to conservation charging function
(see chapter “Output data” on page 20) (U phase).
Connected DC loads are powered by the device. Only if the power required
exceeds the capacity of the device is this surplus power provided by the battery.
6: 12-day conditioning
Every 12 days and only if battery voltage is below 12.8 V, the battery charger
switches back to phase 1 in order to revive the battery and prevent any fatigue
symptoms such as sulphation. If battery voltage is over 12.8 V, the battery charger
switches back to phases 2 to 4 for 85 minutes and switches then to phase 5.
7.2 Selecting the battery type
In order to select the battery type, no accessories or additional appliances shall be
connected.
I
➤Press the battery type selector button with step function softly (fig. 17,
page 3).
✓Each press steps through the battery types and signals with numbers of blinks on
the LED. If the device is powered up without a battery connected, the number of
short green blinks between long red blinks shows the selected battery type:
NOTE
For selecting the battery type, the following requirements are necessary:
•A battery is not connected to the device.
•The device is supplied with mains voltage.
Lead start battery AGM battery
(default) Power supply
Bulk charge 14.4 14.7 13.8
Float voltage 13.8 13.6 13.8
LED blinking 1x green
1x red
2x green
1x red
3x green
1x red
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Maintaining and cleaning the device SMP439A
18
8 Maintaining and cleaning the device
A
➤Disconnect the device from the power supply.
➤Disconnect the device from the battery.
➤Prevent the device from being switched on.
➤Occasionally clean the device with a damp cloth.
➤Regularly clean the vents.
➤Check the electrical wiring at least once a year.
Repair any defects such as loose connections or burnt cables.
9 Troubleshooting
NOTICE!
Do not use any sharp or hard objects for cleaning since they may
damage the device.
Status LED
fig. 15, page 3 Cause Remedy
Red, slowly flashing Battery undervoltage or
battery overload
Check the battery.
Switch the battery charger off and
on again.
Defective battery Replace the battery.
Red, quickly flashing Overheating Improve the ventilation of the
battery charger or battery.
Make sure that no ventilation
openings are covered.
If necessary, reduce the ambient
temperature.
Red, permanently lit Short circuit, reversed
polarity or broken internal
fuse
Connect the battery charger with
the correct polarity.
Remove the short circuit.
Contact the customer service for
replacing the internal fuse.
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SMP439A Warranty
19
I
10 Warranty
The statutory warranty period applies. If the product is defective, please contact the
manufacturer's branch in your country (see the back of the instruction manual for the
addresses) or your retailer.
For repair and warranty processing, please include the following documents when
you send in the device:
•A copy of the receipt with purchasing date
•A reason for the claim or description of the fault
11 Disposal
➤Place the packaging material in the appropriate recycling waste bins wherever
possible.
MIf you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
applicable disposal regulations.
12 Technical data
General technical data
NOTE
If you have detailed questions on the battery specifications, please
contact the battery manufacturer.
PerfectCharge SMP439A
Heat dissipation: Convection cooling
Ambient temperature range: –20 °C to +50 °C
Air humidity: 20 to 90 %
Temperature coefficient: ± 0.03 %/°C (0 to 50 °C)
Temperature compensation: –20 mV/0.5 °C
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Technical data SMP439A
20
Input data
Output data
Vibration: 10 to 500 Hz
2 g for 10 min/cycle within 60 minutes for X,
Y and Z axis
Voltage insulation: I/P – O/P: 3 kVw
I/P – FG: 1.5 kVw
O/P – FG: 0.5 kVw
Insulation resistance: I/P – O/P: 100 MΩ/500 Vg
Dimensions: see fig. 2, page 4
Weight: 1.3 kg
Testing/certification:
Rated input voltage: 230 Vw
Power factor correction: > 0.9 (full load)
Input frequency: 50 Hz
Efficiency at 230 Vw:87%
Input current: 1.8 A at 230 Vw
Starting current (typical for cold start): 54 A cold start at 230 Vw
Leakage current: < 1 mA at 240 Vw
Lead starter
batteries
Absorbed
glass mat
(AGM)
batteries
Power supply
Charging voltage: 14.4 V 14.7 V 13.8 V
Retention voltage: 13.8 V 13.6 V 13.8 V
Current: max. 25 A
Charging current: 0 – 25 A
Rated power: 360 W
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