Donaldson HV150 User manual

Installation and Operation Manual
Installation, Operation and Maintenance Manual
HV150, HV300, HV600, HV1000
Throughout this manual statements
indicating precautions necessary
to
avoid equipment failure are referenced in a
Note. Statements indicating potential hazards
that could result in
personal injury or property
damage
are referenced in a CAUTION! box.
Donaldson Company reserves the right to change design
and specifications without prior notice.
Illustrations are for reference only as actual product may
vary.
IOM AK0303201
Revision 0
HV600
HV150/300
HV1000

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
2
CAUTION!
Application of Dust Control Equipment
• Combustible materials such as buffing lint, paper, wood, aluminum or steel
dust, weld fume, or flammable solvents represent fire or explosion hazards.
Use special care when selecting and operating all dust or fume collection
equipment when combustible materials are present to protect workers and
property from damage due to fire and/or explosion. Consult and comply with
National and Local Codes relating to fire or explosion and all other appropriate
codes when determining the location and operation of dust or fume collection
equipment.
• When combustible materials are present, consult with an installer of fire
extinguishing systems familiar with these types of fire hazards and local fire
codes for recommendations and installation of fire extinguishing and
explosion protection systems. Donaldson Torit dust collection equipment is
not equipped with fire extinguishing or explosion protection systems.
• DO NOT allow sparks, cigarettes or other burning objects to enter the hood or
duct of any dust or fume control equipment as these may initiate a fire or
explosion.
• For optimum collector performance, use only Donaldson Torit replacement
parts.
Warning – Improper operation of a dust control system may contribute to
conditions in the work area or facility that could result in severe personal injury
and product or property damage. Check that all collection equipment is properly
selected and sized for the intended use.

HV150
，
300
，
600
，
1000
3
Table of contents List of figures
1. 0 Product Introduction …………………… 6 Figure 1: Schematic
2.0 Installation ……………………………….6 Figure 2: Operational Schematic
3.0 Start up and Operation …………………7 Figure 3: Inlet Schematic
4.0 Service …………………………………...8 Figure 4: Fan Rotation Check Schematic
5.0 Optional equipment……………………...9 Figure 5: Dust Disposal System
6.0 Trouble Shooting ………………………..9 Figure 6: Exchanging Filter Element
7.0 Control Panel …………………………… 12 Figure 7: BIBO Module
8.0 Spare Parts ………………………………22 Figure 8: HV150/300 Control Panel
Figure 9: HV150/300 Wiring Diagram
Figure 10: HV150/300 BIBO Control Panel
Figure 11 : HV150/300 BIBO Electrical Terminal Block
Figure 12: HV150/300 BIBO Wiring Diagram
Figure 13: HV600/1000(BIBO) Control Panel
Figure 14: HV1000 BIBO Electrical Terminal Block
Figure 15: HV1000 BIBO Wiring Diagram
Data Sheet
Model Number __________________________Serial Number_____________________________
Ship Date _______________________________Installation Date __________________________
Customer Name________________________________________________________________
Address _______________________________________________________________________
_______________________________________________________________________
Filter Type _____________________________________________________________________
Accessories_____________________________________________________________________
Other _________________________________________________________________________
This manual contains specific precautionary statements relative to worker safety. Read
thoroughly and comply as directed. Discuss the use and application of this equipment
with a Donaldson Torit representative. Instruct all personnel on safe use and
maintenance procedures.

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
4
Figure 1
Schematic
1. Lift lug
2. Filter with access cover
3. Dust bin
4. Control panel
5. Inlet
6. Pressure gauge
7. Pushing button
8. Fan outlet
9. Power supply cable inlet
10. Compressed air inlet
11. Sprinkler coupling

HV150
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300
，
600
，
1000
5
Figure 2
Operational Schematic
HV600/1000 HV150/300
Operation
Filter element cleaning
1. Dirty air inlet
2. Filter element
3. Hopper
4. Clean air outlet
5. Manifold
6. Diaphragm valve
7. Tube sheet
8. Air pulse
9. Dust (falling)

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
6
1.0 Product Introduction
The dust collector is used for the collection
of airborne dust and particulate. Whether in
answer to the problem of air pollution, or as
part of a manufacturing process, the dust
collector provides highly efficient and
continuous on-line dust collection.
The filter elements are the heart of the dust
collector. These filter elements help ensure
the only cleaned air is returned to the plant
environment.
During operation, contaminated air enters
the dust collector through the dirty air inlet
area and passes through the filter elements.
Dust is collected on the surface of the filter
elements. The filtered air flows through the
centre of the filter elements into the clean air
chamber, where it exhausts through the
clean air outlet re-circulated into the
environment.
To ensure the optimal performance of your
dust collector it is necessary that the filter
elements are cleaned automatically
sequentially (HV600 and HV1000), and the
filter is cleaned manually by pressing the
push button (HV150 and HV300), During the
filter sequence, the corresponding
diaphragm valve will send a pulse of
compressed air through the filter elements
(from the inside outwards), removing the
collected dust from the outside surface of
the filter elements. The dust falls through the
hopper into the dust disposal system.
2.0 Installation
Ensure all persons carrying out work on the
supplied equipment follow any relevant
recognized standards or codes and are
competent to do so.
2.1 Compressed Air Connection
Compressed air pressure must be at 6 bar.
Be sure that all compressed air components
are adequately sized to meet the maximum
system requirements of 5 Nliters per pulse at
6 bar supply pressure (= design pressure).
Compressed air supply has to be both oil and
moisture free.
Connect the compressed air supply line to the
compressed air connection of the dust
collector.and also for pneumatic butterfly
Valve if dust collector is equipped with hopper
BIBO Module.
A compressed air shut-off valve, a filter/water
separator with automatic condense drain, a
pressure regulator with gage must be installed
on the compressed air supply line.
2.2 Electrical Connection
Enter the cable through the cable gland locate
at the lower right corner (HV150 and HV300) or
top right corner (HV600 and HV1000) of the
collector. And enter the cable to the control
box through the cable gland locate at the top
of the enclosure. Please follow the electrical
diagram provided for connection.
Do not install in classified hazardous
atmospheres without an enclosure rated for
the application.

HV150
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300
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600
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1000
7
Inlet
Figure 3
Inlet Schematic
2.3 Inlet Duct Connection
The inlet collar is shown on figure 3.
3.0 Start-up and Operation
Check that the outlet of the fan is free of
debris before starting.
Make sure the dust disposal system is
properly installed under the hopper.
Check if the access doors are closed.
Switch main power on and press
switch ’st art’.
Turn on the compressed air supply. Adjust to
6 bar of pressure with the compressed air
regular.
Motor and fan should be wired for right
rotation, see below Figure 4
To reverse rotation, three-phase power
supply: Turn electrical power OFF at source
and switch any two leads on the control box.
Blowing air when
Operating correctly
Figure 4
Fan Rotation Check Schematic
Sucking air when
Operating correctly
High temperature air,
Please don’t touch!
Hot surface,
Please don’t
Touch!

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
8
Move out
From this side
Figure 5
Dust Disposal System
Figure 6
Replacing of Filter Elements
4.0 Service
4.1 Dust Removal
Do not let the dustbin overfill. It can cause
poor dust collector performance.
Tu r n off the dust collector and empty the
dustbin on a regular base (recommend to
empty the dustbin when 2/3 full).
4.2 Replacing of Filter Elements
Caution
：
When the airflow is low or the differential
pressure is too high and alarm, must change
the filter elements.
All filters elements should be changed at the
same time.
Do not drop the new filter element on the
floor or any other hard surface. It is
necessary to clean the dust of the tube
sheet all around the opening to ensure a
positive seal of the gasket.
Slide the new filter element along the yoke
with the gasket end facing inward towards
the clean air chamber.
Screw the wing nut clockwise onto the yoke.
Tighten securely, to prevent leakage.
Caution
Disconnect electrical power before
servicing.
Shut off and bleed compressed air
supply before servicing any compressed
air components.
The filter elements are cleaned
automatically and sequentially. Don’t
move out the filter elements and clean.

HV150
，
300
，
600
，
1000
9
6.0 Trouble shooting
WARNING
Disconnect all power before servicing to prevent injury or extensive
damage.
Direct compressed air supply towards human body or equipment will
cause serious injury, shut off and bleed compressed air supply before
servicing any compressed air components.
Automatically cut off of system power indicates abnormal function of
electrical components. Requires a qualified electrician according to local
codes to check all electrical work.
5.0 Optional equipment
HEPA
BIBO for Filter
BIBO for Hopper
Figure 7
BIBO Module
（
Option
）

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
10
Problem Probable Cause Remedy
Fan does not start Not wired correctly. Check and correct internal motor wiring
for proper connections for your voltage
(see Wiring Diagram)
Proper wire size not used
for motor
Rewire per national and local electric
codes for proper wire size.
Fan set starts, but
does not keep running
Incorrect overload
protection is installed
Check for proper motor overload
protection. Reset or replace if needed for
proper value.
Dust collector doors are
open or not closed tight
Tighten doors securely.
Hopper open to
atmosphere
Install dust bin under hopper and seal the
access door securely.
Electrical circuit fuses
Check if the supply circuit has sufficient
power to run all equipment.
Excessive
noise/vibration of the
fan
If this happens,
it should be
rectified at
once
Dust deposit on the blades Clean the blades.
Worn blades The fan wheel has to be replaced.
Worn bearings The bearings have to be replaced.
Dust emission Filter elements installed
improperly
Check that gaskets on the filter element(s)
are firmly pressed to the tube sheet (the
wing nuts of the filter elements should be
fully tightened by hand).
Filter element damage,
dents in the end caps,
gasket damage or holes in
pleated media
Replace the filter elements.
Doors not airtight Tighten doors securely and check sealing.

HV150
，
300
，
600
，
1000
11
Problem Probable Cause Remedy
Insufficient airflow Fan wheel rotating wrong
way
Check fan rotation. Refer to 3.0
Openings not properly
sealed
Check doors, that they are closed and
tightened securely. Also check hopper area
that openings are closed off and that the
hopper dust disposal is installed.
Outlet is restricted Check outlet for blockage. Remove
material or debris that is blocking the
outlet.
Filter elements plugged :
a. Lack of compressed air
b. Pulse cleaning not
energized
c. Dust disposal system is
too full or plugged
d. Hopper full of dust or
plugged
e. Filter elements need to
be replaced
Check compressed air supply for under 6
bar.
Refer to the trouble shooting guide from
the Control manual.
Clean out dust disposal system..
Clean out the hopper.
Replace the filter elements
Solenoid valves/diaphragm
valves are not functioning:
a. Solenoid
valves/diaphragm valves
are leaking compressed
air
b. Pulse control printed
circuit board has failed or
is out of adjustment
Check for debris, obstruction, and valve
wear or diaphragm failure by removing the
diaphragm cover on the solenoid valves.
Also check for solenoid leakage damage. If
diaphragm valves or solenoid valves are
damaged replace it or replace damaged
part(s).
Refer to Operating manual of the Controls.
Excessive noise of a
diaphragm valve
Failure on the diaphragm
valve
Check for debris, obstruction, valve wear
or failure by removing the diaphragm
cover. If the diaphragm valve is damaged,
replace it or replace damaged part(s).

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
12
7.0 Control Panel
7.1 Control panel functions
The “Start/Stop” button is for fan motor
on/off. And these 2 buttons also provides
lights for indication of fan motor run/stop
status.
Fan motor overload protection and overload
indication (Alarm).
7.2 Operation
Ensure that the control panel is correctly
installed onto the dust collector before
starting up (check main power supply
connections, all electrical cable connections,
fan starter/fan motor connections,
solenoid/diaphragm valve connections,
compressed air tubing connections, etc.) For
safety of personnel and equipment, ensure
that the control panel is properly grounded.
Turn the main power supply switch to
"ON" position.
There is overload protection for the fan
motor, the setting of AMPs according to
the nameplate of the fan motor. When
the "Stop" indication light lights up it
signifies that the fan motor is overloaded
and has stopped.
To terminate electrical power supply to
the pulsing control, please ensure that
the fan motor is shut down before
turning the main power supply switch to
the "OFF" position.
Figure 8
HV150/300 Control Panel (Standard)
When press the “Start” button, the fan
motor will be powered up. When the
start button is started the “Start” green
indication light will light up;
When press the "Stop". The fan motor
will be turn off. When push the "Stop"
button, the “Stop” red indication light will
light up and the fan motor dis-energized.

HV150
，
300
，
600
，
1000
13
Figure 9
HV150/300 Wiring Diagram

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
14
Figure 10
HV150/300 BIBO Control Panel (Option)

HV150
，
300
，
600
，
1000
15
7.3 HV150/300 BI/BO Control panel
functions (Option)
The “Auto/Manual” selection switch for
AUTO or MANUAL cleaning control model
selecting. When the selection switch is at
the "Manual" position, the valve 1 and 2 can
be open manually. When the selection
switch is at the "Auto" position, the valve 1
and 2 will be controlled by the timer.
Fan motor overload protection and overload
indication (Alarm).
When press the “Valve closed” button
the valves will be closed and the red
indication light will light up;
When press the "Manual SV1/SV2" and
the mode selection switch is set at
"Manual” position, the valve 1 and valve
2 can be open buttons respectively.
When push the “Manual SV1/SV2”
button, the green indication light will light
up
When press the "Auto SV1/SV2" button
and the "Auto/Manual" selection switch is
set at "Auto" position, the valve 1 and 2
will be controlled by the timer, And the
valve 1 and valve 2 will be opened by
turns.
We use the OMRON H5CZ-L8
Bidirectional timer to control the valve 1
and valve 2 alternately, and we can set
the alternating time from 9.999s to
9999h freely.
7.4 HV150/300 BI/BO Operation
(Option)
Ensure that the control panel is correctly
installed onto the dust collector before
starting up (check main power supply
connections, all electrical cable connections,
fan starter/fan motor connections,
solenoid/diaphragm valve connections,
compressed air tubing connections, etc.) For
safety of personnel and equipment, ensure
that the control panel is properly grounded.
Turn the main power supply switch to
"ON" position.
There is overload protection for the fan
motor, the setting of AMPs according to
the nameplate of the fan motor. When
the "Alarm" indication light lights up it
signifies that the fan motor is overloaded
and has stopped.
To terminate electrical power supply to
the pulsing control, please ensure that
the fan motor is shut down before
turning the main power supply switch to
the "OFF" position.

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
16
Figure 11
HV150/300 BIBO Electrical Terminal Block (Option)

HV150
，
300
，
600
，
1000
17
Figure 12
HV150/300 BIBO Wiring Diagram (Option)

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
18
Figure 13
HV600/1000 (BIBO) Control panel

HV150
，
300
，
600
，
1000
19
7. 5 HV600/1000 (BIBO for option)
Control panel functions
The “Local/Remote” selection switch is for
LOCAL or REMOTE fan motor on/off control
selecting. And the control panel also
provides one voltage free contact output for
indication of fan motor run/stop status.
The “Auto/Manual” selection switch for
AUTO or MANUAL cleaning control model
selecting. When the selection switch is at
the "Manual" position, the collector will clean
continually. When the selection switch is at
the "Auto" position, the collector cleaning will
controlled by the Torit Delta P-C01 controller
on the panel, and the control panel can also
provide down-time cleaning.
Fan motor overload protection and overload
When the “Local/Remote” selection switch is
set at “Remote” position, the start/stop of the
fan motor can be controlled remotely. When the
remote control switch is closed the “Running”
green indication light will light up and the fan
motor will be powered up; when the remote
control switch is opened the “Running” green
indication light will go off, and the fan motor
dis-energized.
When the "Local/Remote" selection switch is
set at "Local" position all control operations
need to be carried out locally at the control
panel. The fan motor can be turn on and off by
pushing the "Fan Start" and "Fan Stop" buttons
respectively. When push the “Fan Start”
button, the “Running” green indication light will
light up and the fan motor will be powered up;
when push the “Fan Stop” button the
“Running” green indication light will go off
and the fan motor dis-energized.
When the "Auto/Manual" selection switch is set
at "Manual" position, the cleaning will process
continually. When the "Auto/Manual" selection
switch is set at "Auto" position the cleaning will
be controlled by the Torit Delta P-C01 controller
on the panel. At any time the cleaning pulse is
activated, the “Cleaning” indication light on the
Delta P-C01 controller will light up.
7. 6 HV600/1000 (BIBO for option)
Operation
Ensure that the control panel is correctly
installed onto the dust collector before
starting up (check main power supply
connections, all electrical cable connections,
fan starter/fan motor connections,
solenoid/diaphragm valve connections,
compressed air tubing connections, etc.) For
safety of personnel and equipment, ensure
that the control panel is properly grounded.
Turn the main power supply switch to
"ON" position. The Torit Delta P-C01
controller will power up. All operating
instructions for the Torit Delta P-C01
controller are mentioned in a separate
manual of Delta P-C01.
There is overload protection for the fan
motor, the setting of AMPs according to
the nameplate of the fan motor. When
the "Error" indication light lights up it
signifies that the fan motor is overloaded
and has stopped.
To terminate electrical power supply to
the pulsing control, please ensure that
the fan motor is shut down before
turning the main power supply switch to
the "OFF" position.
For HV 600/1000 BIBO model will add 2
valves to discharge the dust and
particles, and these 2 valves will working
alternately and the alternating time can
be setting in the Logo controller.

唐纳森(无锡)过滤器有限公司
Donaldson (Wuxi) Filters Co.,Ltd.
20
Figure 14
HV1000 BIBO Electrical Terminal Block