Dover Petro Vend PV100 User manual

Petro Vend PV100® Installation, Operation and
Maintenance
Part Number: M1900
Revision: 12
PV100®

IMPORTANT: Before you use this manual, make sure you have the most recent revision.
Look at the revision of this document to make sure it agrees with the most current revision
found in the FMS Technical Library. Download the latest revision if necessary.
All references to other manuals and instructions in this manual can be found in the FMS
Technical Library. Make sure you have the most recent revision.
READ CAREFULLY: OPW Fuel Management Systems and Dover Fueling Solutions cannot
be held responsible for installations, configurations or use of its products that does not comply
with the most recent documentation available.
NOTE: It will be necessary to have Single Sign-On (SSO) credentials to get access to
manuals, instructions, software updates and other important assets. Speak with your FMS
sales representative or contact FMS Customer Service at 1-888-679-3835 (1-888-OPW-
FUEL) for information. Once you have been approved for SSO credentials go to the FMS
Technical Library to find the most recent revisions of all manuals and instructions.
OPW Fuel Management Systems is a part of Dover Fueling Solutions.
Copyright Information
© 2023 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING
SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
Inc./Dover Corporation, Dover Fueling Solutions UK Ltd. and their affiliated entities.
Contact OPW Fuel Management Systems
200A Parker Drive; Suite 400 ● Austin, TX 78728
Visit us at https://www.doverfuelingsolutions.com/.
Sales Support: [phone] (7:30 a.m. to 4:00 p.m., US CST) • Email orders to:
[email protected] • Send billing inquiries to: [email protected]
Call 1-877-OPW-TECH (877-679-8324) Monday through Friday, 7 a.m. to 6 p.m., US CST
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Table of Contents
Section 1 Precautions 7
1.1 USB Flash Drives 7
1.2 Safety Warnings 9
1.3 Information Panels 9
1.4 Hazardous Areas 11
1.4.1 NFPA/NEC – Class I, Div. 1 & Div. 2 11
1.4.2 Installation Requirement 12
1.5 FCC Compliance 15
Section 2 Introduction 16
2.1 Terminology 16
2.2 Versioning 16
2.3 System Technical Specifications 17
2.3.1 Fuel Control System 17
2.4 Pump Control 18
2.4.1 Mechanical Pump Control 18
Section 3 Pre-Installation Information 19
3.1 Conduit/Wiring Requirements 19
3.1.1 Conduit Sealing 19
3.1.2 Pedestal Conduits 20
3.1.3 Grounding 20
3.1.4 Power Requirements 21
3.1.5 Pulser Wire 21
Section 4 System Installation 22
4.0.1 Typical Installation Overview 22
Section 5 Mechanical PCM Pump Control 25
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5.1 Power Conduit Installation 25
5.2 PCM Conduit Installation 26
5.2.1 Pump Control/Pulser Conduit 26
5.2.2 Pump Pulser Conduit 26
5.3 System Power Wiring 26
5.4 PCM Pump Dispenser Wiring 28
5.4.1 Pump/Dispenser Wiring 28
5.4.2 Pump/Dispenser Pulser Wiring 30
5.5 PCM Startup/Configuration 30
5.5.1 Configuration (DIP Switches) 30
5.5.2 PCM Testing 32
Section 6 Complete the Installation 34
Section 7 System Configuration 35
7.1 Terminal Setup/Test Menu 35
7.1.1 Display Menu 36
7.1.2 Keypad Menu 36
7.1.3 Reader Menu 36
7.1.4 Tones Menu 37
7.1.5 System Network Number Menu 37
7.1.6 Petro-Net™ Setup Menu 38
7.1.7 Miscellaneous Menu 38
7.1.8 Pump Control Menu 39
7.1.9 Software Updates 39
7.2 Management Menu 40
7.2.1 Site Management 41
7.3 Pump Management 44
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7.4 Proprietary Card File (PCF) Management 45
7.4.1 Clearing Totals 47
7.4.2 Reporting 47
7.5 Dual Card Security Feature 52
Section 8 System Maintenance 58
Appendix A - PV100® Primary Board 59
Appendix B - Termination Codes 60
Appendix C - Menu of Display Screens 62
Appendix D - Replacement Parts 66
Appendix E - Pedestal Dimensions 69
Warranty 71
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Section 1 Precautions
1.1 USB Flash Drives
There are two (2) internal USB ports on the PV100 Main Board.
The J7 USB port (top) is used to connect the Main Board to the Door Port with the installed cable.
The J9 USB port (bottom) is for the provided metal industrial-grade USB key that is used to store data for
Totals and Transactions.
NOTICE: Use the metal industrial-grade USB Flash Drive that was provided with your unit
to store Totals and Transactions. Use this key only in the PV100 J9 USB port to prevent
loss of data.
To prevent data loss DO NOT use the plastic Manuals USB key (identified by the OPW
"diamond" logo) in the USB ports of the PV100. This key must only be used in a PC.
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IMPORTANT: The sub-sections that follow contain important safety and compliance
information related to the installation and operation of this unit. Read these instructions
carefully before you continue with the installation.
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1.2 Safety Warnings
This manual contains many important Safety Alerts. There can be a risk of injury or damage to property if you
do not obey these alerts. The panels below show the types of safety warnings that can be seen and how
each is specified.
DANGER: Indicates an immediately hazardous condition that, if not prevented, will
result in death or serious injury.
WARNING: Indicates a possibly hazardous condition that, if not prevented, could
result in death or serious injury.
CAUTION: Indicates a possibly hazardous situation that, if not prevented, could
result in minor or moderate injury.
NOTICE: Indicates important information not related to hazards. A condition that, if not
prevented, can result in property damage.
SAFETY INSTRUCTIONS: Indicates instructions and procedures related to safety or
gives the location of safety equipment.
1.3 Information Panels
NOTE: This panel gives more information about an instruction or procedure.
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IMPORTANT: This panel contains special information that is important and must be read and
obeyed.
REMINDER: This panel shows information that has been given before in the manual that is
important to show again.
TIP: A step or procedure that is recommended to make another step or procedure easier.
INFORMATION: This panel shows references to more information in other sources.
READ CAREFULLY: This panel points to information that must be fully read and understood
before doing the procedure(s) that comes after.
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