Dover Tipper Tie RS4203 User manual

User Manual
Model RS4203
Voiding/Clipping Machine
Manual Number 80-1382
Revision Number 32
January 11, 2013
Copyright © 2013, Tipper Tie, Inc., All rights reserved

Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 2
Disclaimer of Liability
Tipper Tie shall not be liable to any person for any defects or damages to persons or property resulting
directly or indirectly from: (1) any neglect, misuse or abuse of the equipment, including, but not limited to,
improper or inadequate maintenance of the equipment or improper modification or alteration thereto, or
(2) any use of the equipment which contravenes any of the instructions set forth in this manual.
Before operating this machine you must read and understand this manual. Everyone who will operate or
maintain this machine must be properly trained. Follow all operating instructions and exercise caution
when operating or maintaining this machine. Pay particular attention to Chapter 2, Safety Instructions.
Preventive Maintenance Requirements
IMPORTANT: For proper machine function and continued satisfaction with your finished product, it is
essential that your machine be properly maintained. This means that a preventive maintenance (PM)
schedule should be established and followed. Attention shall be given at least once a week to observing
wear of all moving parts, especially in the following areas:
•The die gate and gathering gate channels and punch assembly
•Die and die pocket area of the die gate
•Knife or knife assembly
•Clip pusher assembly
•Conveyor and voider assemblies
Operating a machine without following an established PM schedule constitutes neglect and may result in
endangering the safety of the operator, degradation of machine function, or inferior product. Read and
follow the Lubrication and Maintenance sections of this manual for further information.
Note About the Contents of the Manual
The photos and illustrations used throughout this manual are representative of parts installed on similar
machines and may differ slightly from the parts installed on your machine. Software screens and user
interface commands may differ slightly depending on the software release installed on your machine.
Tipper Tie Inc.
2000 Lufkin Road
Apex, NC, USA 27539
Phone: [phone]
Toll Free: [phone]
Fax: [phone]
The name Tipper Tie is a registered Trade Mark

RS4203 Manual Contents
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 3
Contents
Publication History...........................................................................................................................7
Terms and Conditions for Use .......................................................................................................9
Chapter 1 – Machine Description and Specifications.................................................................11
1.1 Description.......................................................................................................................11
1.2 Operation.........................................................................................................................11
1.3 Name Plate and Specifications ......................................................................................13
1.4 Control System................................................................................................................15
1.5 Layout and Dimensions..................................................................................................16
1.6 Major Components..........................................................................................................17
Chapter 2 – Safety Instructions....................................................................................................19
2.1 General Precautions .......................................................................................................19
2.2 Safety Symbols ...............................................................................................................20
2.3 Disclaimer of Liability.......................................................................................................20
2.4 Capital Equipment Safety Circuit Overview...................................................................21
2.5 Warnings and Cautions ..................................................................................................21
2.6 Safety Illustrations...........................................................................................................22
Chapter 3 – Delivery and Setup...................................................................................................27
3.1 Delivery............................................................................................................................27
3.2 Unpacking Equipment.....................................................................................................27
3.3 Main Circuit Breaker........................................................................................................28
3.4 Stuffer Connection ..........................................................................................................28
Chapter 4 – Air Connections, Lubrication and Adjustments ......................................................29
4.1 Installation of Main Air Supply ........................................................................................29
4.2 Air Prep............................................................................................................................29
4.3 Air Pressure Adjustment.................................................................................................30

RS4203 Manual Contents
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4.4 Air Filter/Regulator ..........................................................................................................30
4.5 Main Lubricator................................................................................................................30
4.6 Conveyor Air Motor Lubricator........................................................................................31
4.7 Voider Rotary Actuator Lubricator..................................................................................31
Chapter 5 – Operator Interface ....................................................................................................33
5.1 Interface Display Unit......................................................................................................33
5.2 Control Panel...................................................................................................................34
5.3 Remote Heat Seal Control..............................................................................................35
5.4 Touch Screen..................................................................................................................36
Chapter 6 – Machine Operation...................................................................................................37
6.1 Preparation......................................................................................................................37
6.2 Starting the Machine.......................................................................................................37
6.3 Loading Clips – Stick Clips ..............................................................................................39
6.4 Loading Clips – Reel Clips...............................................................................................40
Chapter 7 – Recipe Descriptions .................................................................................................43
Chapter 8 – Touch Screen ...........................................................................................................49
8.1 Run Screen......................................................................................................................49
8.2 Home Screen ..................................................................................................................50
8.3 Recipe Screen.................................................................................................................51
8.4 Calibrate screen ..............................................................................................................52
8.5 Sequence Screen............................................................................................................53
8.6 Input Screens ..................................................................................................................54
8.7 Output Screens ...............................................................................................................55
8.8 Help Screens...................................................................................................................56
8.9 Output Test Mode Screen ..............................................................................................57
Chapter 9 – Product Specification Worksheet............................................................................59
Chapter 10 – Clipper and Looper Operation and Adjustments .................................................61

RS4203 Manual Contents
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10.1 Clipper Description........................................................................................................61
10.2 Clipper Operation..........................................................................................................61
10.3 Crimp Control Layout....................................................................................................62
10.4 Crimp Control Adjustment ............................................................................................63
10.5 Punch Pressure Regulator ...........................................................................................64
10.6 Voider Closed Position Iris Opening ............................................................................65
10.7 Clipper Slack Fill Adjustment........................................................................................66
10.8 Looper Setup and Adjustments....................................................................................67
10.8.1 Installing Loops on the Looper..................................................................................67
10.8.2 Looper Settings and Adjustments.............................................................................69
Chapter 11 – Conveyor Assembly Operation and Adjustments................................................75
11.1 Conveyor Assembly Layout..........................................................................................75
11.2 Conveyor Air Motor.......................................................................................................75
11.3 Air Motor Speed Controls.............................................................................................75
11.4 Lubrication.....................................................................................................................75
11.5 Trip Paddle....................................................................................................................76
Chapter 12 – Programmable Controller ......................................................................................77
12.1 Description.....................................................................................................................77
12.2 Memory Cassette..........................................................................................................77
12.3 Battery Replacement ....................................................................................................78
Chapter 13 – Cleaning Procedures .............................................................................................81
13.1 Cleaning Overview........................................................................................................81
13.2 Disassembly for Cleaning.............................................................................................81
13.3 Cleaning Procedures ....................................................................................................82
Chapter 14 – Maintenance Guide................................................................................................85
14.1 General Guidelines.......................................................................................................85
14.2 Maintenance Precautions.............................................................................................86

RS4203 Manual Contents
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14.3 Moisture and Corrosion Control ...................................................................................86
14.4 Air Prep Maintenance ...................................................................................................86
14.5 Air Lubricators ...............................................................................................................87
14.6 Conveyor Maintenance.................................................................................................88
14.7 Mechanical Lubrication.................................................................................................88
14.8 Daily Preventive Maintenance......................................................................................93
14.9 Weekly Preventive Maintenance..................................................................................96
14.10 Quarterly Preventive Maintenance.............................................................................99
14.11 Semiannual Preventive Maintenance......................................................................101
14.12 Annual Preventive Maintenance..............................................................................103
Chapter 15 – Troubleshooting Guide ........................................................................................105
Chapter 16 – Troubleshooting by Product Appearance...........................................................107
Chapter 17 – Spare Parts Lists..................................................................................................111
Chapter 18 – Assembly Drawings .............................................................................................113
18.1 RS4203 Main Assembly and Clippers.......................................................................113
18.2 Installation Kit and Spare Parts Kits...........................................................................113
18.3 Frame, Base, Air Prep and Valving............................................................................113
18.4 Controls .......................................................................................................................114
18.5 Horns, Skin Brakes, Internal Knife.............................................................................114
18.6 Voiders.........................................................................................................................114
18.7 Guarding......................................................................................................................115
18.8 Conveyors ...................................................................................................................115
18.9 Schematics..................................................................................................................116
18.10 Options ......................................................................................................................116
Appendix 1 – Noise Level Tests.................................................................................................119
Appendix 2 – Maintenance Log .................................................................................................121

RS4203 Manual Publication History
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 7
Publication History
The publication history summarizes major changes to this document. Each update of this manual is a new
revision (Rev) in the first column (for example, Rev 02). An update that applies only to the drawings is
listed on the Assembly Drawings PDF as a sub-revision (for example, Rev 02.01, Rev 02.02, etc.).
Revision Description of changes Issue date
12
Convert document from Interleaf 6.0 to MS Word template and edit
content. Update parts lists and drawings lists.
March 30, 2004
13
Add Looper Operation and Adjustment section, many parts changed
to stainless steel, update Assembly Drawings list, revise many of
the graphics, and edit content for accuracy/clarity.
August 25, 2004
13.01
Added PLC Safety Circuit Overview, corrected Warranty
Addendum, changed E-Stop descriptions, added chain to air motor
drive belt inspection in Quarterly Maintenance Inspections, updated
parts and drawings chapters for single belt and dual belt conveyors
and additional drawing changes.
November 5, 2004
14
Added moisture control and corrosion control updates for Control
Box and Operator Interface box. Added cautions to avoid high
pressure cleaning and use of abrasive cleaners on touchscreen and
glass. Updated several drawings.
March 7, 2005
14.01
Updated manual to match recent equipment changes including new
photos/illustrations. Incorporated extensive engineering reviews.
Updated drawings from recent ECNs.
April 20, 2005
14.01
Translation to Swedish
April 2005
15
Added Liability Disclaimer page and related content.
Added Options section to 18 - Assembly Drawings. Updated ECN
drawings. Edited content and graphics.
July 21, 2005
15.01
Added new filter/regulator graphics to match new ECN drawing.
Added grease fittings graphics section in Chapter 14. Updated ECN
drawings.
October 5, 2005
15.02
Added Section 17.7, Gasket and Seal Kits. Updated ECN drawings.
November 10, 2005
16
Revised Terms and Conditions. Added punch installation
instructions in Section 10.5. Edited. Updated several ECN drawings.
April 4, 2006
17
Added Remote Heat Seal Control detailed description in Chapter 6.
Updated ECN drawings.
May 28, 2006
18
Added Spare Parts Kit drawing 00-2888. Added Installation Kit
drawing 00-3021. Touchscreen model changed. Horn clean-out tool
removed.
April 19, 2007
19
Reduced MS Word file size. Revised content to be consistent with
newer manuals. Added Z4270 clipper spare parts drawing 00-2888.
Added Horn Guard Assembly drawing 00-2053. Updated ECN
drawings.
October 30, 2007
(Continued on next page)

RS4203 Manual Publication History
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 8
Revision Description of changes Issue date
20
Revised FRL content and graphics for new modules. Updated ECN
drawings.
January 2, 2008
21
Added water separator to conveyor motor lubricator / water separator
assembly. Updated ECN drawings.
February 2, 2008
22
Revised cleaning sections and deleted cleaning appendix. Revised
clip jam warnings to carefully remove a clip or other obstruction so as
not to damage the parts. Updated ECN drawings.
June 30, 2008
23
Removed drawings 30-1033 thru 30-1037 (on Kim’s approval).
Revised safety and service content. Revised moisture and corrosion
control content. Updated ECN drawings.
October 28, 2008
24
Added water/mist separator retrofit kit assembly drawings (for FRL
00-2746 and conveyor air motor 00-2877) and the alternate water
separator filter element in Spare Parts Lists. Updated ECN drawings.
January 17, 2010
25
Changed cover logo, address/contact box and high air pressure
symbol. Updated ECN drawings.
July 20, 2010
26
Formatted for double-sided printing.
August 11, 2010
27
Replaced corporate logo. Changed proximity sensor maintenance
step to an inspection. Updated ECN drawings.
November 1, 2010
28
In Section 1.4, changed from Mitsubishi FX2N to FX3U PLC and a
PA2 Touchscreen for machines built or upgraded after 2/21/2011.
May 14, 2011
29
Added low voltage and high voltage name plates in Section 1.3 and
edited Specs data. Added replacement PLC battery 30-1259 for
machines built after 2/21/2011. Updated ECN drawings.
September 8, 2011
30
Revised Section 1.3, Name Plate and Specifications. Edited.
Updated ECN drawing.
January 28, 2012
31
Updated Cover Logo. Inserted note about a single schematic having
two versions.
October 6, 2012
32
Checked dimensions. Corrected kg value. Added section(s) on
loading clips.
January 11, 2013

RS4203 Manual Terms and Conditions For Use
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 9
Terms and Conditions for Use
1.A Warranty. Limitation of Liability. Tipper Tie, Inc. warrants the Products will, upon delivery to
Customer, conform to the description and specifications set forth herein and will be free from defects in
material and workmanship. For Clip, Loop and Wire products, Tipper Tie, Inc shall replace any product
that becomes defective within the 60 day period following the date of sale. For Parts, Clippers, and
Machines, Tipper Tie, Inc. shall repair or replace, at its option, any product that becomes defective within
6 months of the date of shipment. The repair or replacement of Products shall occur within a commercially
reasonable period following receipt of a declaration from the Customer. Items, components, or parts
covered by the forgoing warranty shall be returned to Tipper Tie, Inc., f.o.b. Apex, North Carolina. All
items, components, or parts replaced under this warranty shall become the property of Tipper Tie, Inc.
The warranty becomes immediately void in every case where repairs affecting the Product’s operation or
safety are compromised or where modifications or alterations are carried out by the Purchaser or by third
parties without the prior written consent of Tipper Tie. The warranty does not cover damages caused by
insufficient, incorrect or forceful operation of the Product, by failure to observe the operating instructions,
by overloading, by the use of materials, consumables or accessories not manufactured by Tipper Tie or
specifically approved in writing by Tipper Tie for use with the Product, by chemical or electrolytic action,
by the use of spare parts from an outside source, or by any event of force majeure.
1.B Tipper Tie makes no warranties for damages resulting from normal or excessive wear of
component parts to include, but not be limited to, punches, dies, knife blades, skin brakes, Teflon coated
parts, or conveyor belts and other parts which by their nature as a result of normal equipment operation
wear out and must be replaced. Tipper Tie makes no warranties as to any equipment or accessories not
manufactured by Tipper Tie, and Purchaser shall be limited only to the warranties, if any, provided by the
manufacturer of such equipment or accessories. Any declaration made under this warranty must be
presented, in writing, to Tipper Tie during the Warranty Period.
1.C Tipper Tie, Inc. will not be liable for personal injury or property damage nor shall it have obligations
or liabilities for consequential damages including but not limited to product loss, film loss and lost profits
even if advised of the possibility of such. THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Customer
further agrees that Tipper Tie, Inc.’s liability hereunder for damages including but not limited to patent and
copyright infringement shall not exceed the aggregate sum paid hereunder by Customer to the date the
amount of such liability is determined.
2.A Implied Patent and Copyright License. Customer is granted an implied license to practice the
inventions and authored works of Tipper Tie incorporated in the Product which license is limited and does
not include any unauthorized reconstruction of the Product. Unauthorized reconstruction shall constitute
infringement for which Customer shall be liable pursuant to Title 35 and Title 17 of the United States
Code (US Patent and Copyright Act), and shall be subject to injunction, and damages payment of all
attorney fees and costs.
2.B Patent and Copyright Indemnification. If notified promptly in writing of any action brought
against Customer, based on a claim that the Product infringes a United States Patent or copyright, Tipper
Tie, Inc. will defend such action at its expense and will pay the costs and damages awarded in any such
action, provided that Tipper Tie, Inc. shall have the sole control of the defense of any such action and all
negotiations for its settlement or compromise. In the event that a final injunction shall be obtained against
the Customer’s use of the Product by reason of infringement of a United States patent or copyright,
Tipper Tie, Inc. will, at its option and at its expense, either procure for the Customer the right to continue
using the Product, replace or modify the same so that it becomes non-infringing, or grant Customer a
credit for such Product as depreciated and accept its return. Customer shall hold Tipper Tie, Inc.
harmless against any expense, judgment or loss for infringement of any patents or copyrights which result
from Tipper Tie, Inc.’s compliance with Customer’s designs, specifications, or any unauthorized
reconstruction of Product.

RS4203 Manual Terms and Conditions For Use
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 10
3. Security Interest. Customer hereby grants Tipper Tie, Inc. a security interest in the Product and
proceeds thereof, to secure Customer’s obligation hereunder. Customer hereby appoints Tipper Tie, Inc.
its attorney-in-fact to execute financing statements to perfect such security interest.
General. All obligations and warranties by Tipper Tie, Inc. granted hereunder are void in the event of any
unauthorized reconstruction by or for Customer and any liabilities or claims of any nature whatsoever
associated with the Product shall be assumed by Customer. If any of the provisions of this agreement are
invalid under any applicable statute or rule of law, they are to that extent deemed omitted. The
Customer’s remedies in this agreement are exclusive. Any purchase order or similar form attached hereto
is void to the extent that it contains any terms that are contrary to, or inconsistent with, the provisions of
this contract. The parties agree that this agreement is the complete and exclusive statement of the
understanding between the parties, which supersedes all proposals oral or written and all other
communications between the parties relating to the subject matter of this agreement. This agreement will
be governed by the laws of the State of North Carolina.
Form 48-2001 Rev 03
02/06/2006

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 11
CTC
Parker
POWER
TOUCH
SCREEN
TOUCH
SCREEN
Chapter 1 –Machine Description and Specifications
1.1 Description
The Tipper Tie RS4203 is a multi-purpose, automated double clipper with
a user-friendly programmable touch screen user interface. The RS4203
handles soft and hard emulsions as well as whole muscle meat products
ranging in size from 2 to 7 inches (50 to 180 mm) in diameter and up to 64
inches (162 cm) in length. Products are securely clipped using shirred
fibrous, collagen, cellulose, cook-in-plastic casings, and casing net.
The machine handles a wide variety of products including fresh and dry
sausage, smoked and cooked meats, and processed poultry in addition to
glues, sealants, and explosives in a broad range of package sizes.
The RS4203 is compact and portable and connects to all conventional pumps, fillers and portioners. Two
types of clippers are available, depending on product and application: The Z4270M, which uses stick clips
or the Z4270RP, which uses reel-fed clips for longer run times. The machine uses a gathering system
which voids product from the area where the clips are applied to ensure clean casing tails. The stroke of
the casing voider is adjustable and permits the RS4203 to produce air free, slack-filled packages.
The electronic programmable controller (PLC) provides precise control of all machine functions and rapid
clip cycle time. A state-of-the-art user interface includes a programmable touch screen through which the
operator can easily set and change operating parameters and which provides automatic machine
diagnostics for machine status and troubleshooting. The system is operator friendly and very reliable.
1.2 Operation
The RS4203 has an easy-to-use interface display unit or touchscreen
which provides a simple and useful means of communication between
the operator and the machine’s processing unit. The interface display
unit allows the operator to change a variety of timers, counters, and
ON/OFF functions within the programmable controller (PLC).
This versatility permits fine tuning of the RS4203 for a variety of
applications. The interface display unit helps the operator to achieve
optimum performance by providing the ability to compensate for any
changes that might occur in a particular product application.
Communication with the interface display unit is bi-directional. It not only requests and accepts
information from the operator, but also informs the operator of irregular conditions, warnings, and faults
that can occur during operation. An especially useful feature is the troubleshooting capability which is
integrated in the PLC and accessible through the interface display unit.
Operating the machine is a simple process. After the machine is readied for operation and the emergency
stop button is reset (twisted clockwise), the machine performs a series of automatic start-up functions.
Following a successful startup, the RUN screen appears on the interface display unit’s touchscreen
display. At this point, the operator can use the touchscreen to select an operating mode or to change the
operating parameters. The default startup mode is the “automatic mode.” If a single cycle is desired, the
operator can select the “manual mode” at this time.

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 12
When the operating parameters have been set to the desired values, the operator uses the Cycle Start
pushbutton to begin the operation. In the automatic mode, the stuffing and clipping cycle automatically
restarts at the end of each clip cycle until all of the casing has been used. In the manual mode, the
operating sequence ends with the completion of each clip cycle.
The operator places an appropriate length of soaked shirred casing onto the horn, and moves it into the
filling position. If the casing is not pre-clipped, a clip or knot is applied to the end of the casing before
filling begins. If desired, an end-of-casing sensor can be attached to the end of the casing nearest the
horn rotor. A piece-per-shirr counter may be used instead of the end-of-casing sensor. In either case,
when the end-of-casing lever is tripped or the counter setting is reached, the RS4203 completes the
clipping cycle.
The horn can then be reloaded with a new stick of shirred casing, the appropriate length of soaked
shirred casing is placed onto the horn, and the horn is moved into the filling position to repeat the
sequence of operation.
The RS4203 operating specifications are as follows :
•The machine produces packages that are air-free with clean tails
•The RS4203 is low-maintenance, easy to clean, and meets all USDA and CE safety and
sanitation standards.
•It handles all hard and soft emulsion products, plus chunk section and formed products.
•One operator can produce up to 24 packages per minute, depending on the type of product and
the pump capacity.
•The Skin Brake Assembly provides a moveable double brake for precise size control.
•A self-diagnostic programmable controller with touch screen operator interface permits easy
adjustment of all machine functions with the touch of a button.
•The adjustable-stroke casing voiding system permits controlled slack fill with 3 to 12 inches
(76,2-305 mm) of empty casing.
•The machine works with casings sized from 1.693 inches (43 mm) to 7.086 inches (180 mm),
stuffed product diameter, and with lengths up to 72 inches (1829 mm).
•The RS4203 uses Tipper Tie Z400 stick or ZR400 reel-fed clips.
Options
Tipper Tie offers several options that complement or customize RS4203 operations:
•The Heat Seal option provides seamless interaction with a heat sealing machine (HS3) for roll
stock film.
•The Looper option automatically feeds and attaches string loops under the clip for hanging
products.
•The Registration option provides a system for automatic registration and precise placement of
casing labels.
•A Horn Vacuum option is also available.

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 13
RS4203
xxxxxxxx
xx/xx/xxxx
1220 lbs. (553,4 Kg.)
90 PSI (6,2 bar)
63-4216
115 VAC, 1-phase
50-60 Hz
2.1 A
N/A
15 A
5 kA
63-4215
242 Watts
1.3 Name Plate and Specifications
The machine’s name plate is affixed to the top of the electrical control box. The name plate shows
important production data and specifications and is similar to the one shown below.
The RS4203 is available in low voltage (115 VAC) or high voltage (230 VAC) versions.
The following name plate is for the low voltage RS4203.
Model
Machine Family
Serial Number
Production Date
Machine Weight
Max Allowable Air Pressure
Pneumatic Schematic Number
Rated Voltage and Phase
Frequency
Rated current of the machine including multiple voltages
Current consumption of largest motor
Max Allowable fuse size for normal overcurrent protection
Overall Short Circuit Current Rating
Electrical Schematic Number
Power consumed by the machine in KVA or Watts

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 14
RS4203
xxxxxxxx
xx/xx/xxxx
1220 lbs. (553,4 Kg.)
90 PSI (6,2 bar)
63-4216
230 VAC, 1-phase
50-60 Hz
0.5 A
N/A
15 A
5 kA
63-4215
120 Watts
The following name plate is for the high voltage RS4203.
Model
Machine Family
Serial Number
Production Date
Machine Weight
Max Allowable Air Pressure
Pneumatic Schematic Number
Rated Voltage and Phase *
Frequency
Rated current of the machine including multiple voltages
Current consumption of largest motor
Max Allowable fuse size for normal overcurrent protection
Overall Short Circuit Current Rating
Electrical Schematic Number
Power consumed by the machine in KVA or Watts
*Note: The 230 volt version does not include a heater/fan combination.
Additional Specifications
•Electric control box heater: 115 VAC, 100 watt, 50/60 Hz.
Note: Check the voltage requirements of the heater before connecting input power to the
RS4203.
•Air consumption: 35 SCFM at 90 PSI (991 Liters at 6,2 bar)
•Cycle time: Variable pump-off time with a minimum of 2.5 seconds
•Clip size: Z400-series stick clips (Z4270M clipper)
or
ZR400-series reel-fed clips (Z4270RP clipper)
•Machine weight: 1220 pounds (553,4 Kg)
•Shipping weight: 1700 pounds (771,1 Kg)

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 15
1.4 Control System
•Operator interface: CTC P1 Touchscreen
Machines built or upgraded after Feb. 21, 2011 will use a CTC PA2 touchscreen.
•PNP proximity sensors
•Programmable Controller (PLC) – source input and source output
•PLC:
oMitsubishi FX2NC-32MT-DSS – Base Module
o(1) FX2NC-16EX-DS – Extension Module (Input)
o(2) FX2NC-16EYT-DSS – Extension Module (Output)
Machines built or upgraded after Feb. 21, 2011 will use a Mitsubishi FX3UC-32MT/DSS PLC.
Note: The FX2NC input and output modules are compatible with the FX3UC PLC.
Machines built or upgraded after Feb. 21, 2011 will use a CTC PA2 Touchscreen
The illustrations on the next two pages show the machine’s dimensions, layout and major components.

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 16
1.5 Layout and Dimensions
Machine weight: 1,220 pounds (553,4 Kg)
Shipping weight: 1,700 pounds (771,1 Kg)
33 inches
83.8 cm
120 inches
304.8 cm
68 inches
172.7 cm

RS4203 Manual Chapter 1 -Machine Description and Specifications
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 17
Reel pans for
reel-fed clips
Operator
Interface Panel
Horn Rotor
Mount Assembly
Horn Vacuum
Assembly
Skin Brake
Flow Controls
Guard
Assembly
Frame
Assembly
Clipper
Air Quick-Disconnect and
Filter/regulator
Assembly
40”, 48” or
72”
Conveyor
Assembly
Remote
Station
Looper
Spool
1.6 Major Components
The layout and major components of the RS4203 are shown in the following illustration.

RS4203 Manual Chapter 2 - Safety Instructions
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 19
Chapter 2 – Safety Instructions
2.1 General Precautions
These safety instructions comply with the European Union Declaration of Conformity. To prevent possible
serious injury, it is extremely important that you understand and follow these safety precautions:
•Before installing and first operating the machine, this manual must be read and understood.
Operators must understand the meaning of the safety symbols described in this chapter.
•This machine must be installed securely and permanently attached to a solid surface before
starting and operating.
•This machine must be operated only by trained personnel. Training must be repeated at
regular intervals.
•Safety devices must be checked each day to ensure proper operation. Safety features should
be examined once each year by experts.
•Do not operate the machine unless the safety circuit is operating correctly. The safety circuit
stops the machine immediately upon the opening of the guards.
•Locate and identify the Emergency Stop (E-Stop) buttons on the operator interface and on
the remote interface panel. Press either E-Stop button to immediately stop the machine.
•Stop the machine to correct malfunctions by pressing either of the E-Stop buttons. Correct
and clear obstructions or malfunctions before restarting. Do not try to operate the machine by
continuing to reset. Stop the machine, identify the problem, and correct it. Immediately report
all malfunctions to the person in charge.
•Do not modify, remove, discard, disable or bypass guards or safety circuits.
•All guards, protective covers and shields must be in place before operating the machine. Do
not modify, remove, disable or bypass the guards. Operating this machine with guards,
covers or shields removed could result in serious injury.
•Prior to operating the clipper, to ensure both personnel and product safety, carefully inspect
the die support channel and punch assembly, the die and die pocket area of the die support,
the clip pusher assembly and the knife assembly.
•Keep hands and fingers clear of the, punch, die, knife, gates, voider, skin brake and looper
areas at all times. Never touch these areas while the machine is in operation. Do not allow
fingers, hands, jewelry or clothes around moving parts during operation of this machine.
•Before servicing or cleaning this machine, disconnect the air and electrical supply lines. Be
aware of the danger of electrical shock. Install lockout devices on the red electrical and
pneumatic lock-out handles when maintenance or repair requires removal of a guard.
•When this machine is not in operation, disconnect the air supply at the quick-disconnect.
Failure to disconnect the air supply creates serious risk of injury. To prevent unauthorized
personnel from operating the machine, secure the lock-out valve with a padlock.
•Pay particular attention to the loud sound levels produced by this machine. If applicable, use
ear protection. Note: the results of the noise tests can be found in Appendix 1.
•When moving the machine, keep hands and fingers clear of punch, die and knife areas.
•Use only original spare parts and accessories.
•If the machine is sold, the manual must be supplied to the new owner.

RS4203 Manual Chapter 2 - Safety Instructions
Rev 32, 01/11/13 Copyright © 2013, Tipper Tie, Inc., All rights reserved 20
2.2 Safety Symbols
Throughout this manual, you will see a variety of safety symbols, each of which denotes a specific type of
warning or caution. The purpose of each safety symbol is described in the following illustrations.
•The yellow triangle signs warn of potential hazardous conditions.
•The blue circular signs define mandatory actions that are required.
2.3 Disclaimer of Liability
Tipper Tie shall not be liable to any person for any defects or damages to persons or property resulting
directly or indirectly from: (1) any neglect, misuse or abuse of the equipment, including, but not limited to,
improper or inadequate maintenance of the equipment or improper modification or alteration thereto, or
(2) any use of the equipment which contravenes any of the instructions set forth in this manual.
Danger: Hazardous
Electrical Current
Warning
Danger: Keep
Hands Away From
Pinch Area
Danger: Keep
Hands Away From
Knife Area
Read manual before
operating or servicing
Electrical Lockout
Required
Danger: Pinching
or Crushing Hazard
Mechanical Lockout
Required
Danger: Explosive
High Air Pressure