CUMMINS ALLISON JetScan MPX 8200 User manual

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Getting started
JetScan®MPX 8200
Automatic-strapping module
and corner module
User guide

Table of Contents
Safety information, power specications ................................................................. 2
About this guide .................................................................................................... 3
Strapping module diagram ..................................................................................... 4
Corner module diagram ......................................................................................... 6
Maintaining bins.................................................................................................... 7
Maintaining paper rolls .......................................................................................... 8
Maintaining printer ribbon cartridge ...................................................................... 10
Conguring strap length and printing .................................................................... 11
Stopping conditions and recovery steps ................................................................ 15
Daily cleaning procedures .................................................................................... 22
2|JetScan®MPX 8200 strapping and corner module | Safety information, power specications
Safety information, power specifications
High voltage inside. Risk of electric shock.
Do not attempt repairs. Repairs must be made by authorized
Cummins Allison personnel.
Use grounded plug and properly grounded outlet.
Read and understand all instructions before use.
Risk of injury.
Press MPX 8200 master power switch OFF before cleaning any
automatic-strapping module and any corner module.
Do not defeat safety interlock switches.
Improper voltage levels can cause equipment malfunction,
damage electrical components, and void warranty.
Provide separate circuit serving only this device and follow listed
power requirements to ensure proper operation.
Provide power conditioning/stabilizing devices if necessary.
Automatic-strapping module
•Voltageoperatingrange: 105-130 VAC
•Frequency: 50/60 Hz
•Fullloadamps(FLA): 3A
•Electricalsupplycircuit: The customer must provide a single-phase, dedicated power line that meets the
machine’s power requirements. Use a properly grounded circuit breaker in compliance with applicable local
electrical code.
Corner module
The corner module does not have a power cord or a power switch. It obtains power from the adjacent
automatic-strapping module.
Environmentaloperatingconditions
•Temperature: 60°F - 85°F (15°C - 29°C)
•Humidity: 30% to 70% (non-condensing)
Compliance acknowledgments
•Laser: This equipment may contain Class 2 laser products and complies with FDA Radiation Performance
Standards, 21 CFR Subchapter 1 and the international laser safety standard IEC-60825.1-2001-08.
• FCC: This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.

Table of contents | JetScan®MPX 8200 strapping and corner module | 3
Table of contents
Safety information, power specications ................................................................. 2
About this guide .................................................................................................... 3
Strapping module diagram ..................................................................................... 4
Corner module diagram ......................................................................................... 6
Maintaining bins.................................................................................................... 7
Maintaining paper rolls .......................................................................................... 8
Maintaining printer ribbon cartridge ...................................................................... 10
Conguring strap length and printing .................................................................... 11
Stopping conditions and recovery steps ................................................................ 15
Daily cleaning procedures .................................................................................... 22
About this guide
The automatic-strapping module and corner module are options for the JetScan®MPX
8200 multi-pocket sorter.
A strapping module:
•Separatesasingledenominationintostacksof100notesandautomatically
wraps a paper strap around each stack.
•Canbeconguredtostrapanydenomination.
•Usesatwo-bin,strap-collectionsystemforcontinuousoperation.Eachbincanbe
congured to hold 10, 20 or 30 straps.
A corner module is used to configure a JetScan MPX 8200 system with automatic-
strapping modules into an L- or U-shaped layout for placement in smaller locations
and improved ergonomics.
Contact a Cummins Allison representative for information on conguration options.
See the JetScan MPX 8200 user guide (022-8101-00) for:
• Additionalsafetyinformationandpowerspecications.
• Keymachinefunctions.
• Additionalstoppingconditionsandrecoverysteps.
• Additionaldailycleaningprocedures.
See the JetScan MPX 8200 operating instructions (022-8100-00) for:
• Comprehensivemachinefunctions.
• Additionalstoppingconditionsandrecoverysteps.

4|JetScan®MPX 8200 strapping and corner module | Strapping module diagram
Strapping module diagram
1
2
3
8
7
5
6
4
11
10
7
9
No. Item No. Item
1Upper-front access door
(transport access door) 7Lower paper-roll access door
2Transport path 8Paper roll
3Note stacker No. 2 (left) 9Printer ribbon cartridge
4Note stacker No. 1 (right) 10 Collection bin No. 1 (right)
5Strap head 11 Collection bin No. 2 (left)
6Strapping section

Strapping module diagram | JetScan®MPX 8200 strapping and corner module | 5
Strap head
The surface below the strap head on a strapping module becomes hot during machine
operation. Avoid contact.
Burn hazard. Hot surface below strap head.
Do not touch.
Hingesonupper-front
access door
Hinges on the left and right side of the
upper-front access door on the strapping
module are pinch points. Keep hands
away from the hinges as the door is
opened and closed.
Hinges on each side of upper-front access door are pinch points
(see above).
Keephandsclear.
No. Item
1Strap head location
2Strap head
2
1

6|JetScan®MPX 8200 strapping and corner module | Corner module diagram
Corner module diagram
No. Item
1Top door closed
2Paper-roll storage access panel on
3Top door open
4Paper-roll storage access panel off
1
2 4
3

Maintaining bins | JetScan®MPX 8200 strapping and corner module | 7
Maintaining bins
Empty the strapped-note collection bin when:
•Onebinisfull.
•Twobinsarefull,andthemachinestopsprocessing.Emptybothcollectionbinsto
continue operation.
Toemptyafullbin:
1. Locate the full bin:
•TheAlert:Strapperbinlimitreached! screen identies a full bin in green, as
shown below.
•Agreenlightalsoilluminatesonthetopofthebinthatisfull.
2. Remove the full bin and empty its contents. The top
of any strapping module can be used as a work
surface.
3. Return the empty bin to the strapping module.
A warning message appears on the main-
processing screen if the empty bin is not
completely inserted into the strapping module.
4. Press OK on the Alert:Strapperbinlimitreached!screen. OK may be pressed
before or after any full bin is removed and emptied.
2
4

8|JetScan®MPX 8200 strapping and corner module | Maintaining paper rolls
Maintaining paper rolls
Toremoveanexistingpaperrolloranemptypaper-rollcorefromastrappingmodule:
1. Open the upper-front access door and lower paper-roll access door.
Burn hazard. Hot surface below strap head.
Do not touch.
See the Strap head section for more information.
2. Disengage the loose end of the
strapping paper from the strap head by
doing one of the following:
a. Turning the top, small feed roller
counter-clockwise.
b. Turning the bottom, large feed roller
clockwise.
3. Gently pull the vertical section of
strapping paper along the inside, right
wall of the cabinet so it is completely
free of all guides.
4. Wind the paper roll in a counter-
clockwise direction, until the paper is
free from the paper path and
completely wound around the paper
roll, as shown at right.
5. Pull the paper roll or empty core off
the paper-roll shaft.
6. Set the paper roll aside or discard the
empty core.
Toloadanewpaperrollonastrapping
module:
1. Open the upper-front access door and
lower paper-roll access door.
2. Firmly push the paper-roll core onto
the paper-roll shaft until it stops,
making sure it is inserted so the paper
unwinds in the clockwise direction.
2a
4
2b
Strap
head
2

Maintaining paper rolls | JetScan®MPX 8200 strapping and corner module | 9
3. Unwind approximately 18 inches
(46 cm) of paper.
Make sure the end of the paper
has a clean, straight edge. It is
recommended to cut a new edge with
scissors each time paper is loaded.
4. To nish threading the paper:
a. Thread the paper through the
identied opening.
b. Thread the paper over the black
guide roller.
c. Push the end of the paper into the
upper paper feed, as identied at
right, until it stops at the rollers.
Ensure the back edge of the paper
is ush against the back of the
paper path as it is guided through
and into the upper paper feed.
d. Rotate the top, small roller
clockwise or the bottom, large roller
counter-clockwise until the green
LED illuminates, which indicates the
paper’s leading edge is in the
correct position.
5. Close the upper-front access door and
lower paper-roll access door. The
paper jogs forward and then backward
into position. If the paper does not jog,
repeat steps 1, 4 and 5.
Beware of paper wrinkling or a
paper-crunching sound. If the
paper wrinkles or produces a jam:
• Clearthejam.
• Cutanewpaperedgewith
scissors.
• Repeatsteps4and5.
6. The strapping module is now ready to
operate.
Acceptable
edge
Unacceptable
edge
4a
4d
4d
4c
4b
4a
3

10 | JetScan®MPX 8200 strapping and corner module | Maintaining printer ribbon cartridge
Maintaining printer ribbon cartridge
Tochangetheprinterribboncartridgeonastrappingmodule:
1. Open the upper-front access door and lower paper-roll access door.
2. Firmly grasp the top and bottom of the printer ribbon cartridge and pull outward to
remove the cartridge from its holder. Discard the used cartridge.
3. Firmly grasp the left and right sides of the new printer ribbon cartridge and push it
into the cartridge holder until it snaps into place.
4. Close the upper-front access door and
lower paper-roll access door on the
strapping module.
After closing all access doors,
ensure the upper paper-feed
mechanism jogs the paper
forward and then backward into
its home position.
If the paper does not jog, review
how to load a paper roll in the
Maintaining paper rolls section.
5. The strapping module now is ready to
operate.
3

Conguring strap length and printing | JetScan®MPX 8200 strapping and corner module | 11
Conguringstraplengthandprinting
See the JetScan MPX 8200 operating instructions for complete information on
system setup.
Totightenorloosenstraplength, setbinlimits and set facing:
1. Press the Menu tab on the main-processing screen.
2. Press Setup on the Menu tab screen.
3. Press Configure Sort Modes and then press the desiredsortmodebutton to
prompt a Configure Sort Mode screen, as shown below.
4. Press the Limits tab to:
a. Tighten or loosen strap length, depending on note
condition. This is helpful when sorting notes of
different ages and quality (new brick vs. older/highly
used). Press +to increase strap length; press –to
decrease strap length. Strap length can be different
for each strapping module. To return all strap lengths
to factory settings, press Default.
Adjusting the strap length is a trial-and-error
process. Straps that are too tight may break. When
straps are too loose, documents may slip out when
the strap falls into or is removed from the collection bin.
3 strapping
modules
4a
4b
4c
4d
4
5a 5
4
-2

12 | JetScan®MPX 8200 strapping and corner module | Conguring strap length and printing
b. Set the Bin Limit to 10, 20 or 30 straps. Press the button to select the limit. The
limit can be different for each strapping module.
c. Set the Strap Face to Up (portrait side up in strapper) or Down (portrait side
down in strapper). Repeatedly press the button and stop on the desired facing.
d. If desired, press Apply to All Strappers to use the selected settings on all
congured strapping modules.
5. Press Save to save all changes. A successful save conrmation screen appears. To
return to the main-processing screen, do the following:
a. Press OK to prompt the Configure Sort Mode screen.
b. Press OK to prompt the SelectSortModeToCongure screen.
c. Press OK to prompt the Sort Setup tab screen.
d. Press the ExitSetup tab to prompt the Menu tab screen.
e. Press the Processing tab to prompt the main-processing screen.
Toprintacustommessage,date,timeandoperatorIDonstrappingpaper:
1. Press the Menu tab on the main-processing screen.
2. Press Setup on the Menu tab screen.
3. Press ProcessingTypeSetup to prompt the Settings screen below.
The Machine Setup and Backup/Restore tabs are for use only by trained
Cummins Allison service technicians.
4. Press Strap Print to prompt the Strap Print Settings screen.
4
3
6
8
5

Conguring strap length and printing | JetScan®MPX 8200 strapping and corner module | 13
b. Set the Bin Limit to 10, 20 or 30 straps. Press the button to select the limit. The
limit can be different for each strapping module.
c. Set the Strap Face to Up (portrait side up in strapper) or Down (portrait side
down in strapper). Repeatedly press the button and stop on the desired facing.
d. If desired, press Apply to All Strappers to use the selected settings on all
congured strapping modules.
5. Press Save to save all changes. A successful save conrmation screen appears. To
return to the main-processing screen, do the following:
a. Press OK to prompt the Configure Sort Mode screen.
b. Press OK to prompt the SelectSortModeToCongure screen.
c. Press OK to prompt the Sort Setup tab screen.
d. Press the ExitSetup tab to prompt the Menu tab screen.
e. Press the Processing tab to prompt the main-processing screen.
Toprintacustommessage,date,timeandoperatorIDonstrappingpaper:
1. Press the Menu tab on the main-processing screen.
2. Press Setup on the Menu tab screen.
3. Press ProcessingTypeSetup to prompt the Settings screen below.
The Machine Setup and Backup/Restore tabs are for use only by trained
Cummins Allison service technicians.
4. Press Strap Print to prompt the Strap Print Settings screen.
4
3
6
8
5
5. Press On or Off to enable or disable printing of the following information on
strapping paper: Text (custom message), Date, Time and Operator ID. Operator ID
refers to the user who is signed onto the system during the strapping operation.
6. Press Customize to prompt a keyboard screen and type a custom alpha-numeric
message.
When complete, do one of the following:
•PressOK to save the custom message.
•PressCancel to delete and eliminate the custom message.
The Strap Print Settings screen appears.
7. The maximum length for all elds
combined – Text (custom message),
Date, Time and Operator ID – is 40
characters.
When the 40-character limit is
exceeded, the screen at right appears.

14 | JetScan®MPX 8200 strapping and corner module | Conguring strap length and printing
8. The value under Characters Remaining on the bottom right side of the screen
indicates character-limit status.
If the number is positive and highlighted in green, additional characters can be
used.
If the number is negative and highlighted in red, the 40-character limit is exceeded.
If the combined settings are not reduced to 40 characters or less, the Text (custom
message) is cut off after the 40th character.
To bring the combined number of characters below the 40-character limit, do one or
both of the following:
•ReducethelengthoftheText(custommessage).PressCustomize and use the
backspacekey to change the message.
•DisabletheDate,TimeorOperatorID.
9. When conguration is complete:
a. Press Save, followed by OK to prompt the ProcessingTypeSetup tab / Settings
screen.
b. Press the ExitSetup tab to prompt the Menu tab screen.
c. Press the Processing tab to prompt the main-processing screen.

Stopping conditions and recovery steps | JetScan®MPX 8200 strapping and corner module | 15
Stopping conditions and recovery steps
See the JetScan MPX 8200 user guide and operating instructions for additional
stopping conditions and recovery steps.
The JetScan MPX 8200 system can stop for a variety of reasons, all of which require
action by the user. When an error screen appears, follow instructions on the screen to
recover from the error. These instructions indicate which strapping module is involved,
where the error is located, and the proper recovery procedures. This section includes
error screens in which additional steps may be required.
Bin alert - one reaches limit
Condition This screen appears when the configured bin limit is reached on one
strapping module. The screen shows:
•Thebinatlimit,whichishighlightedingreen.
•Theassociatedstrappingmodule.
Action Follow the steps below:
1. Remove the full bin from the strapping module.
2. Do one of the following:
a. Empty the full bin and return it to the strapping module.
b. Remove the full bin and replace it with an empty bin.
3. Press OK to clear the warning.

16 | JetScan®MPX 8200 strapping and corner module | Stopping conditions and recovery steps
Bin alert - two reach limit
Condition This screen appears when the configured bin limit is reached on both
bins in one strapping module. The MPX 8200 stops processing until this error is
corrected. The screen shows:
•Thebinsatlimit,whicharehighlightedingreen.
•Theassociatedstrappingmodule.
Action Follow the steps below:
1. Remove both full bins from the strapping module.
2. Do one of the following:
a. Empty the full bins and return them to the strapping module.
b. Remove the full bins and replace them with empty bins.
The alert screen clears once both full bins are removed from the strapping
module.
3. Press Continue on the main-processing screen to continue operation.

Stopping conditions and recovery steps | JetScan®MPX 8200 strapping and corner module | 17
Bin alert - out of place
Condition This screen appears when a bin is not fully inserted into a strapping
module and a sensor error occurs. The screen shows:
•Thebinthatisoutofplace,whichishighlightedinyellow.
•Theassociatedstrappingmodule.
Action Follow the steps below:
1. Push the bin fully into the strapping module.
2. As indicated on the screen, do not remove any documents from the strapping
module for reprocessing.
3. Press OK to clear the warning.

18 | JetScan®MPX 8200 strapping and corner module | Stopping conditions and recovery steps
Jamrecovery
When a jam condition occurs in the strapping module, the MPX 8200 motors
immediately stop and a jam screen appears, describing the problem and how to
recover from it. Each jam type has a unique screen.
Torecoverfromalljamconditions:
Risk of damage to critical machine components.
Read and follow all instructions shown on main-processing
screen.
Carefully remove jammed documents.
Visually inspect areas surrounding jammed documents prior to
re-starting motors.
Re-align any displaced transport belts.
Remove any partial documents and foreign objects from
transport path.
1. Review the system diagram under Location on the right side of the screen. The red
component is shown in detail on the left side of the screen. Other jam locations are
marked in pink.
2. Begin by clearing a jam in a strapping module. Press Prev (previous) or Next in the
bottom right corner of the screen to select a strapping module jam in the system
diagram under Location. The selected location is red.
3. Open the upper-front access door and the lower paper-roll access door.
1
2

Stopping conditions and recovery steps | JetScan®MPX 8200 strapping and corner module | 19
4. Remove the jammed document and any document that is nearby and at risk of
causing an additional jam. Use care when removing documents in the strap head
area.
Burn hazard. Hot surface below strap head.
Do not touch.
See the Strap head section for more information.
5. Press Jog Forward if the button is shown on the screen to move (jog) the transport
path forward to free a document. Inspect the surrounding area for obstructions or
foreign objects and remove them.
6. Press Prev (previous) or Next in the bottom right corner of the screen to select the
next jam and repeat steps 4-5. Continue this process until all jams are cleared.
7. Close the upper-front access door and the lower paper-roll access door.
Once Flush is pressed, the screen identifying the jam location disappears, and
it cannot be recalled.
8. Press Flush to ensure the transport path is clear. Motors momentarily run and then
automatically time out and stop.
9. A Strapper Reset screen appears if a reset procedure is required. Press Reset. The
screen refreshes when the procedure is complete. Press OK to continue.

20 | JetScan®MPX 8200 strapping and corner module | Stopping conditions and recovery steps
10. The ClearIndicatedLocations screen appears when steps 8 and 9 are complete.
The screen indicates locations where documents must be removed.
11. Review the system diagram under Location on the right side of the screen. The red
component is shown in detail on the left side of the screen. Other locations where
documents must be removed are marked in pink.
12. Open access doors if needed. Remove documents from the red location.
Topreventcountingerrors,onlyremovedocumentsthatthescreenidenties.
13. Press Prev (previous) or Next in the bottom right corner of the screen to select
the next component closest to the MPX 8200 main unit and remove documents
from this location. Continue this process until all documents are removed and the
system diagram under Location is white.
11
11
13