Promax DC-900-H User manual

DC-900-H
Double Chamber Vacuum Packaging
Machine
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL : [phone]
FAX : [phone]
http://www.promarksvac.com
S/N: QCSIGNATURE:

TABLE OF CONTENTS
1. SAFETY ................................................................................................................... 1
1.1 SAFETY RECOMMENDATIONS ............................................................................... 1
1.2 PERSONALSAFETY .................................................................................................... 2
1.3 FOOD SAFETY ............................................................................................................ 3
2. INSTALLATION..................................................................................................... 4
2.1 UNPACKING .................................................................................................................. 4
2.2 MOVINGTHE MACHINE ........................................................................................... 4
2.3 MACHINE SPECIFICATI ONS ..................................................................................... 5
2.4 ENVIRONMENT REQUIREMENTS .......................................................................... 5
2.5 CHECK OIL LEVEL ..................................................................................................... 6
2.6 POWER CONNECTION ............................................................................................... 6
2.7 VACUUM PUMPROTATION ...................................................................................... 6
3. OPERATION........................................................................................................... 7
3.1 VACUUM SETTING GUIDELINES ............................................................................ 7
3.2 BASIC OPERATING INSTRUCTIONS ...................................................................... 7
3.3 OPTIONALDEVICE ..................................................................................................... 7
3.3.1 GAS FLUSHING UNIT ....................................................................................... 7
3.4 OPERATION OF THE PNC-01 DIGITALCONTROLPANEL ............................... 8
3.4.1 STANDARD MACHINE – BASIC INSTRUCTIONS ..................................... 8-9
3.4.2 SETTINGTHE PARAMETERS FOR THE OPTIONAL SETTINGS............ 10-12
4. MAINTENANCE .................................................................................................... 13
4.1 BASIC MAINTENANCE ............................................................................................. 13
4.1.1 DAILYVISUAL INSPECTION ......................................................................... 13
4.1.2 DAILY CLEANING ............................................................................................. 14
4.2 VACUUM PUMPMAINTENANCE ............................................................................. 14
4.3 SEALBAR MAINTENANCE ....................................................................................... 14-16
4.4 VACUUM VALVE MAINTENANCE ......................................................................... 15
4.4.1 VENT VALVE GREASING PROCEDURE ...................................................... 15
4.4.2 VACUUM VALVE GREASING PROCEDURE ................................................ 15-16
4.5 MAINTENANCE INTERVALCHART ....................................................................... 17
5. TROUBLESHOOTING ........................................................................................ 18
5.1 OPTIONAL DEVICE ..................................................................................................... 18
5.2 25 PIN D TYPE TERMINALWIRING CONNECTION INSTRUCTIONS ............ 19
5.3 PNEUMATIC DIAGRAM ............................................................................................. 20
5.4 ELECTRICALDIAGRAM (FB)..................................................................................... 21
6. FABRICATION ..................................................................................................... 22
6.1 BODY DIAGRAM ........................................................................................................ 23-25
6.2 WORKING BED (BOTTOM) ....................................................................................... 26-29
6.3 SEALING BAR/ CUSHION BAR CONFIGURATIONS ........................................... 30
6.3.1 CUSHION BAR (FB)............................................................................................. 30-31
6.3.2 CUSHION BAR (PK) ............................................................................................ 30-33
6.4 CHAMBER LID,TOPDIAGRAM ................................................................................ 34-35
6.5 SEALING BAR CONFIGUATIONS,TOP ................................................................... 36
6.5.1 SEALING BAR (FB).............................................................................................. 36-38
6.5.2 SEALING BAR (PK)............................................................................................. 39-41

6.6 ELECTRICAL BOXES.................................................................................................... 42
6.6.1 ELECTRICAL BOX(FB)...................................................................................... 42
Explanation of Abbreviations
(FB) Standard Front / Back
(FBG) Front /Back with Gas
(FBPK) Front / Back with Perforating Knife
(FBPKG) Front / Back with Perforating Knife + Gas
(FBTB) Front / Back with Top / Bottom Seal
(FBTBG) Front / Back with Top / Bottom Seal +Gas
(FBTBPK) Front / Back with Top / Bottom Seal + Perforating Knife
(FBTBPKG) Front/ Back with Top / Bottom Seal + Perforating Knife + Gas

General
This owner’s manual contains information relating to your Promax /Promarks machine. It will
provide you with basic information concerning both operation and maintenance of your new
machine. Please read it carefully as failure to do so may result in bodilyinjury and / or damage to the
equipment.
Please fill in the information below. You will find the information on the bill of lading and on the
machines identification tag. You will need this information when ordering replacement
parts or making technical inquiries.
Model #
Serial #
Ship Date:
Owner:
Location:

1
1.SAFETY
1.1SAFETY RECOMENDATIONS
Unsafe practices or unauthorized modifications of machine could result in accidents or property
damage.
For safe installation, operation, handling and maintenance, please strictly follow the simple safety
rules stated below and take precautions. Failure to follow these safety rules and take necessary
precautions can result in serious injury or death as well as cause damage to the equipment.
1) Never operate or service your Promax / Promarks machine until you have read this manual
completely and understand it fully.
2) All adjustments and repairs must be carried out only by qualified technicians or maintenance
personnel.
3) No service work should be attempted until the machine’s power has been turned off.
All proper lock out / tag out procedures should be followed.
4) Do not put tools, parts or other foreign objects on or into the machine.
5) Always keep the machine clean, lubricated and in good working condition.
6) To provide protection against the risk of electrical shock the power connection must be
properly grounded at all times.
7) The machine should always be operated on a flat stable surface.
8) A certified electrician should be employed to install the permanent electrical
connections for your new machine.