Presto Lifts P3 All-Around Air User manual

Presto Lifts P3 All-Around Air Manual
Model: P3 All-Around Air
Serial Number: __________________________
Date placed in
service:
__________________________
P3 All-Around Air
Owner’s Manual
Presto Lifts Inc.
50 Commerce Way, Norton, MA 02766
Phone: [phone]
Fax: [phone]
www.PrestoLifts.com
Email: servi[email protected]
March 9, 2020

Presto Lifts P3 All-Around Air Manual
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Contents
1 Introduction............................................................................................................. 4
1.1 Specications........................................................................................................................ 4
1.2 Responsibilities of Owner and Users.................................................................................. 4
1.3 Responsibilities of Operators.............................................................................................. 5
2 Safety....................................................................................................................... 7
2.1 Safety Alert Symbols ............................................................................................................ 7
2.2 Signal Words ......................................................................................................................... 7
3 Labeling................................................................................................................... 8
3.1 Label Part Numbers & Quantity........................................................................................... 8
3.2 Label Location Diagram ....................................................................................................... 8
4 Setup........................................................................................................................ 9
4.1 Component Identication..................................................................................................... 9
4.2 Machine Setup..................................................................................................................... 10
5 Operation................................................................................................................11
5.1 Manual Loading & Unloading..............................................................................................11
5.2 Fork Truck or Stacker Loading & unloading .................................................................... 12
5.3 Transporting ........................................................................................................................ 12
5.3.1 Transporting with Fork Trucks and Stackers........................................................... 12
5.3.2 Transporting with Portability Kits ............................................................................. 12
6 Maintenance & Repair.......................................................................................... 14
6.1 Maintenance Pins................................................................................................................ 14
6.2 Periodic Maintenance ......................................................................................................... 15
6.2.1 Weekly ......................................................................................................................... 15
6.2.2 Every Six Months........................................................................................................ 15
6.3 Ordering Replacement Parts.............................................................................................. 16
7 Troubleshooting ................................................................................................... 17
8 Warranty & Contact Information ......................................................................... 18

Presto Lifts P3 All-Around Air Manual
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Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
WARNING
This label (part # 10095524) is
required by California Law. For
more information visit:
www.P65Warnings.ca.gov

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1. Introduction
1.1 Specications
1.2 Responsibilities of Owner and Users
Basic Principles - Owners/users shall apply sound principles of safety, training, inspection,
maintenance, and expected operating environment. It shall be the responsibility of the owner/user
to advise the manufacturer where deection may be critical to the application.
Manuals - Owners/users shall keep and maintain a copy of the operating and maintenance
manual(s) and ensure its availability to operating and maintenance personnel.
Inspection and Maintenance - It shall be the responsibility of the users to inspect and
maintain the machine as required to ensure proper operation. The frequency of inspection and
maintenance shall be based upon the manufacturer’s recommendations and be compatible with
operating conditions and the severity of the operating environment. Machinery that is not in proper
operating condition shall be immediately removed from service until repaired. Maintenance and
repairs shall be made by a qualied person and the repairs shall be in conformance with the
manufacturer’s recommendations.
Maintenance Safety Precautions - Before adjustments and repairs are started on the machine,
the following precautions shall be taken as applicable:
1. Remove the load from the machine.
2. Other precautions and directions as specied by the manufacturer.
Replacement Parts - When parts or components are replaced, they shall be replaced with parts
or components approved by the original manufacturer.
Maintenance Training - The user shall ensure only qualied personnel inspect and maintain the
machine in accordance with the manufacturers recommendations.
Load Capacity 400 to 4500 lb. / 180 to 2040 kg.
Load Dimensions 50” x 50” x 72” / 1270 mm x 1270 mm x 1800 mm
Base Frame 36” x 36” / 915 mm x 915 mm
Compressed Height 9 1/2” / 240 mm
Extended Height 27 3/4” / 705 mm
Air Source 80 PSI / 5.5 BAR
Maximum System Pressure (Unloaded) 30 PSI / 2.1 BAR
Maximum System Pressure (Loaded) 65 PSI / 4.5 BAR
Safety Relief Valve Setting 125 PSI / 8.6 BAR
Rotating Ring, Outer Diameter 43 5/8” / 1110 mm
Rotating Ring Inner Diameter 40 5/8” / 1030 mm
Shipping Weight 450 lb. / 205 kg. (Approximately)
Operating Environment Indoor Only
Operating Temperature 0°F to 120°F / -18°C to 50°C

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Operator Training - An owner/user, who directs or authorizes an individual to operate the
machine shall ensure that the individual has been:
1. Trained in accordance with the manufacturer’s operating manual.
2. Made aware of the responsibilities of operators as outlined in this manual.
3. Retrained, if necessary, based on the owners/user’s observation and evaluation of the
operator.
Modications and additions shall not be performed without the manufacturer’s prior written
approval. Where such authorization is granted, capacity, operation, and maintenance instruction
plates, tags, or decals shall be changed accordingly.
1.3 Responsibilities of Operators
Basic Principles - Operators shall apply sound principles of safety and good judgment in
the application and operation of the machine with consideration given to its intended use
and expected operating environment. Since the operator is in direct control of the machine,
conformance with good safety practices is the responsibility of the operator. The operator shall
make decisions on the use and operation with due consideration for the fact that his or her own
safety as well as the safety of other personnel on or near the machine is dependent on those
decisions.
General Training - Only personnel who have received general instructions regarding the
inspection, application and operation of the machine, including recognition and avoidance of
hazards associated with the operation, shall operate the machine. Such topics covered shall
include, but not necessarily be limited to, the following issues and requirements:
1. A pre-use inspection
2. Responsibilities associated with problems or malfunctions affecting the operation of the
machine.
3. Factors affecting stability
4. The purpose of placards and decals
5. Workplace inspection
6. Safety rules and regulations
7. Authorization to operate
8. Operator warnings and instructions
9. Actual operation of the machine. Under the direction of a qualied person, the trainee shall
operate the machine for a sufcient period of time to demonstrate prociency in actual
operation of the machine.
Pre-start Inspection - Before use each day or at the beginning of each shift, the machine shall
be given a visual inspection and functional test including but not limited to the following:
1. Pneumatic system leaks
2. Loose or missing parts
3. Nameplates, precautionary and instructional markings and/or labeling.
4. Items specied by the manufacturer.
Problem or Malfunctions - Any problems or malfunctions that affect the safety of operations shall
be repaired prior to the use of the machine.