Dräger X-am 5100 User manual

Dräger X-am®5100
(MQG 0020)
Technical Manual
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Contents
Dräger X-am 5100 3
1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Follow the Instructions for Use . . . . . . . . . . . . . . . . 4
1.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Safe coupling with electrical devices . . . . . . . . . . . . 4
1.5 Use in areas subject to explosion hazards . . . . . . . 4
1.6 Safety symbols used in this Technical Manual . . . . 4
2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Intended operating area and operating conditions . 5
2.4 Tests and Approvals . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Preparations for use . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Performing the bump test . . . . . . . . . . . . . . . . . . . 11
3.4 During use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5 Identifying Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Calling the Info Mode . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Calling the Info-Off Mode . . . . . . . . . . . . . . . . . . . 13
4.3 Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 Adjustment menu . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Calibrating the instrument . . . . . . . . . . . . . . . . . 15
5.1 Adjustment interval: . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Performing a fresh air adjustment . . . . . . . . . . . . . 15
5.3 Performing a sensitivity adjustment . . . . . . . . . . . 16
6 Replacing the Sensors . . . . . . . . . . . . . . . . . . . . 18
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.1 Disposal of electrical and electronic appliances . . 22
9.2 Electrochemical sensors . . . . . . . . . . . . . . . . . . . . 22
10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11 Ordering list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Declaration of Conformity . . . . . . . . . . . . . . . . . 25
Contents

4 Dräger X-am 5100
For Your Safety
1 For Your Safety
1.1 Follow the Instructions for Use
Any use of the instrument requires full understanding and strict
observation of the Instructions for Use supplied with the
instrument. The instrument is only to be used for the purposes
specified here.
1.2 Maintenance
The maintenance intervals and measures specified in this
Technical Manual as well as the specifications in the
Instructions for Use/data sheets1for the DrägerSensor® 2
sensors used must be carefully observed. Repairs to the
instrument may only be carried out by trained service
personnel.
1.3 Accessories
Only the accessories specified in the ordering list may be used.
1.4 Safe coupling with electrical devices
Devices which are not mentioned in the Instructions for Use or
in this Technical Manual can only be coupled electronically
after consultation with the manufacturers or an expert.
1.5 Use in areas subject to explosion hazards
Devices or components for use in explosion-hazard areas,
which have been tested and approved according to national,
European or international Explosion Protection Regulations,
may only be used under the conditions explicitly specified in
the approval and with consideration of the relevant legal
regulations. Devices and components must not be altered.
The use of faulty or incomplete parts is forbidden.
The applicable regulations must be observed at all times when
carrying out repairs on these devices or components.
1.6 Safety symbols used in this Technical
Manual
This Technical Manual contains a number of warnings for risks
and hazards which might occur when using the instrument.
These warnings contain signal words to alert you to the degree
of hazard you may encounter. These signal words and
corresponding hazards are as follows:
1 Instructions for Use/data sheets for the utilized sensors and the PC software
CC-Vision for Dräger X-am 5100 can be downloaded on the product page
of the X-am 5100 at the following Internet address: www.draeger.com. See
also the enclosed Instructions for Use and data sheets for the sensors used.
2 DrägerSensor®is a registered trademark of Dräger.
WARNING
Death or serious physical injury may occur as
a result of a potential hazard situation if appropriate
precautionary measures are not taken.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in injury or damage to property or
to the environment. Can also be used to warn against
any wanton actions.
NOTICE
Additional information on the use of the product.
!
!
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Description
Dräger X-am 5100 5
2 Description
2.1 Product overview
Special symbols:
2.2 Intended Use
Portable single gas detection instrument for the continuous
monitoring of the concentration of HCl, HF, H2O2or hydrazine
in the ambient air within the working area and in explosion-
hazard areas.
2.3 Intended operating area and operating
conditions
2.3.1 Hazardous areas classified by zones
This instrument is intended for use in hazardous areas
classified as Zone 0, Zone 1 or Zone 2, or in mines in which
there is a danger of firedamp, in a temperature range of -20 °C
to +50 °C, and in areas where gases of explosion groups IIA,
IIB or IIC and temperature class T3 or T4 (depending on
batteries and rechargeable battery) may be present.
In mines, the instrument may only be used in areas with a low
risk of mechanical influence.
1Alarm LED 8Fastening clip
2Gas entry 9Type plate
3Display 10 Power pack
4key 11 Charging contacts
5key 12 Measured gas display
6Buzzer 13 Measured gas display
7IR interface 14 Special symbols
Fault message 1-button sensitivity
adjustment
Warning message Standard sensitivity
adjustment
Display peak value Password required
Show TWA Battery 100 % full
Show STEL Battery 2/3 full
Bump test mode Battery 1/3 full
Fresh air adjustment Battery empty
0
X-am 5100
HCl ppm
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6 Dräger X-am 5100
Description
2.4 Tests and Approvals
2.4.1 Marking
Serial No.1on a separate label
2.4.2 Permissible power packs
Power pack 83 22 237,
approved as Type ABT 0100
Temperature class T4
-20 °C ≤Ta ≤+50 °C
use with alkaline batteries
Duracell Procell MN1500
Temperature class T3
-20 °C Ta +40 °C
use with NiMH batteries
GP 180AAHC (1800 mAh)
use with alkaline batteries
Varta Powerone 4006
Varta Powerone 4106
Panasonic Powerline LR6
Power pack 83 18 704;
approved as HBT 0000
Temperature class T4
-20 °C ≤Ta ≤+50 °C
Power pack 83 22 244;
approved as HBT 0100
Temperature class T4
-20 °C ≤Ta ≤+50 °C
2.4.3 Safety instructions
1 The year of manufacture is coded by the third capital letter of the serial number:
Y = 2007, Z = 2008, A = 2009, B = 2010, C = 2011, D = 2012, E = 2013, etc.
Example: Serial No. ARCH-0054: the third letter is C, so the year of
manufacture is 2011.
Dräger Safety Type: MQG 0020
23560 Lübeck, Germany
I M1/II 1G
Ex ia I/IIC T4/T3 Ma/Ga Um=4.6V Im=1.3A
BVS 10 ATEX E 080X IECEx BVS 10.0053X
Intrinsically safe Ex ia, CSA 11 1800517
CSA: Class I, Div. 1, Groups A,B,C,D TC T4/T3
Class I, Zone 0, A/Ex ia IIC T4/T3 /Ga
-20°C Ta +50/+40°C: see Battery Pack!
For TC T4/T3: see Battery Pack!
Warning: Read manual for safety precautions.
Do not change or charge batteries in haz loc.
≤ ≤
C 0158
TC RU C-DE.ГБ06.В.00095
PO Ex ia l X
0 Ex ia IlC T4/T3 X
`
WARNING
Read the safety measures in the Instructions for Use.
Do not replace or charge batteries in potentially
explosive areas. Danger of explosion!
To reduce the danger of explosion, do not mix new
batteries with old batteries and do not mix batteries
made by different manufacturers.
Always disconnect the instrument from the power pack
before carrying out any maintenance operations.
Substitution of components may impair intrinsic safety.
High off-scale readings may indicate an explosive
concentration.
CAUTION
Not tested in oxygen enriched atmospheres (>21 % O2).
Only use power packs ABT 0100 (Order No,
83 22 237), HBT 0000 (Order No. 83 18 704) or
HBT 0100 (Order No. 83 22 244). See marking on
power pack for approved batteries and related
temperature class.
!
!

Use
Dräger X-am 5100 7
3 Use
3.1 Preparations for use
Before using the instrument for the first time, the
enclosed batteries or a charged T4 NiMH power pack
(Order No. 83 18 704 / 83 22 244) must be inserted,
see "Replacing the batteries / rechargeable batteries" on
page 8.
The X-am-5100 is ready for operation.
3.1.1 Charging the rechargeable batteries
To maintain the lifetime of the batteries, charging is only
performed within a temperature range of 5 to 35 °C.
Outside this temperature range, the charging is
automatically interrupted and resumes automatically after
the temperature is within the range again.
The charging time is typically 4 hours.
A new NiMH power pack reaches its full capacity after three
complete charging/discharging cycles.
Never store the instrument for extended periods without
being connected to a power source (maximum of 2 months)
because the internal buffer battery will drain.
Charging with the multiple charging station
A maximum of 20 instruments can be charged at the same
time on the power pack (Order No. 83 18 805) of the
multiple charging station.
When attaching the charging modules, disconnect the
power pack from the mains supply!
Position the instrument on an even and level surface.
1. Turn the slots of the interlock into a horizontal position by
using a screwdriver or coin.
2. Insert the projecting tongue (2) of the charging module
(doubles as power feed) until it engages.
3. Close the lock (1) with a quarter turn (slot is positioned
vertically).
4. Attach additional charging modules in the same way.
5. Connect the power pack to the mains.
The green "Mains" LED (1) lights.
6. Insert the switched-off instrument into the charging module.
LED indicator (5) on the charger:
If a fault occurs:
Remove the instrument from the charging module and
insert it again.
If the fault still occurs, have the charging module repaired.
It takes approx. 4 hours to fully charge an empty
rechargeable battery.
In the event of a short circuit or if the power pack is
overloaded:
The red "Overload" LED (3) lights, and an audible alarm
sounds.
After the fault has been corrected, the alarm is switched
off automatically and the charging process is restarted.
In the event of a power failure, the instruments already
charged will be protected from discharging.
WARNING
Danger of explosion!
Do not charge underground or in explosion-hazard
areas!
The chargers are not designed in accordance with the
regulations for firedamp and explosion protection.
Charge power packs type HBT 0000 or HBT 0100 with
the appropriate Dräger charger. Charge single NiMH
cells for battery holder ABT 0100 in accordance with the
manufacturer's specifications. Ambient temperature
during the charging procedure: 0 to +40 °C.
NOTICE
Even if the instrument is not in use, Dräger
recommends that you store it in the charger
(chargermodule X-am 1/2/5000, Order No. 83 18 639).
CAUTION
Always connect or disconnect the charging modules
individually and not in groups in order to prevent the
charging station from becoming damaged. During
transportation, the power pack and the charging
modules should also always be handled individually
and without inserted instruments.
!
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!
Charge
Fault
Full
CAUTION
A short circuit of the charging contacts in the charging
modules, e.g., by metallic objects that have fallen in,
will not result in damage to the charging station.
It should, however, be avoided due to possible heating
hazards and incorrect displays on the charging
module.
00733280.eps
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34 5 5
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HCl ppm
0
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HCl ppm
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8 Dräger X-am 5100
Use
Charging with charger module and plug-in power pack or
vehicle charging adapter
When the power pack is used (Order No. 83 16 994) up to
5 instruments, or with power pack (Order No. 83 15 635),
up to 2 instruments can be charged at the same time.
The power pack contained in the rechargeable battery and
charging set (Order No. 83 18 785) is suitable for charging
one instrument.
When the vehicle charging adapter is used (Order
No. 45 30 057) it is recommended that each charging
module is supplied separately.
The charging process is carried out analogue to charging
with the multiple charging station.
3.1.2 Replacing the batteries / rechargeable batteries
1. Switch off the instrument if necessary (see "Switching off
the instrument" on page 8).
2. Loosen the screw (2.0 mm hexagon socket) on the power
pack and remove the power pack.
3. Replace the alkaline batteries with new ones or the
rechargeable NiMHy batteries with charged ones – ensure
correct polarity.
4. Completely replace the T4 power pack (with sealed
rechargeable batteries, Order No. 83 18 704 / 83 22 244).
5. Insert the power pack into the instrument and tighten the
screw, the instrument switches on automatically.
After replacing the power pack T4, it is recommended that
a complete charging is carried out.
After the batteries have been replaced:
The settings and data are stored when the battery is
replaced. The sensors warm up again.
3.1.3 Switching on the instrument
1. Press and hold the key for approx. 3 seconds until the
countdown » 3 . 2 . 1 « shown in the display has elapsed.
All the display segments, including the visual, audible
and vibration alarms, are activated for a short time.
The software version is displayed.
The instrument performs a self test.
The next sensor to be calibrated is shown, together
with the days remaining until the next calibration, e.g.
» HCl ppm CAL 20 «.
The time until the bump test interval elapses is
displayed in days, e.g., » bt 123 «.
All alarm thresholds A1 and A2 as well as » « (TWA)1
and » « (STEL)1, are displayed consecutively.
During the sensor warm-up period, the respective
display of the measured value flashes and the special
symbol » « (for warning) is displayed. No alarms are
issued during the sensor warm-up period.
2. Press the key to cancel the display of the activation
sequence.
3.1.4 Switching off the instrument
1. Press and hold the key and key at the same time until
the countdown » 3 . 2 . 1 « shown in the display has
elapsed.
Before the instrument is switched off, the visual, audible
and vibration alarms are activated for a short time.
WARNING
Danger of explosion!
Do not replace the batteries / rechargeable batteries in
areas where there is a danger of explosion.
Do not throw used batteries into fire or try to open them
by force. Dispose of the batteries in accordance with
national regulations.
Batteries / rechargeable batteries are part of the Ex
approval.
Only the following types may be used:
Alkaline batteries – T4 – (not rechargeable)
Duracell Procell MN1500
Alkaline batteries – T3 – (not rechargeable)
Varta Powerone 4006
Varta Powerone 4106
Panasonic Powerline LR6
NiMH rechargeable batteries – T3 – (rechargeable)
GP 180AAHC (1800)
max. 40 °C ambient temperature.
00933280.eps
83 16 994 (100 ... 240 V)
83 15 635 (100 ... 240 V)
45 30 057
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HCl ppm
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1 Only when activated in the instrument configuration. Delivery status: not
activated.
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Use
Dräger X-am 5100 9
3.1.5 Before entering the workplace
1. Switch on the instrument. The current measured values are
shown in the display.
Observe any warning » « or fault messages » «.
2. Check that the gas inlet opening on the instrument is
not covered.
WARNING
Before safety-related measurements, check the
calibration and recalibrate if necessary. A bump test
must be carried out in accordance with the national
regulations.
The instrument can be operated normally. If the warning
message does not disappear automatically during
operation, the instrument must be serviced after the end
of use.
The instrument is not ready to measure and requires
maintenance.
!

10 Dräger X-am 5100
Use
3.2 Configuration
3.2.1 Standard gas configuration
3.2.2 Standard instrument configuration13.2.3 Configuring the instrument
To customise its configuration, the instrument must be
connected to a PC with the USB-DIRA adapter (Order
No. 83 17 409). Dräger CC-Vision PC software is used to
perform the configuration.
Changing the standard configuration
The installed Dräger CC Vision PC software is used for
configuration.
Observe the documentation and online help of the software.
A version of the CC-Vision software that can be used for
Dräger X-am 5100 is available for download from the
product page for the X-am 5100 at the following web
address: www.draeger.com.
Reading the database and displaying it Graphically
The installed PC software Dräger GasVision is used for
reading and displaying the database.
Observe the documentation and online help of the software.
Changing the configuration: See “Troubleshooting” on
page 19.
DrägerSensor Measuring range 1
Alarm A1 1Alarm A2 1
threshold can be acknowledged self-latching threshold can be acknowledged self-latching
XS EC HF/HCI [ppm] 20 to 30 5 Yes No 10 No Yes
XS EC H2O2 [ppm] 0 to 20 1 Yes No 2 No Yes
XS EC N2H4 [ppm] 0 to 3 0.1 Yes No 0.2 No Yes
1 Different settings can be selected to meet customer requirements on delivery. The current setting can be checked and changed with the Dräger CC Vision
software. A version of the CC-Vision software that can be used for Dräger X-am 5100 is available for download from the product page for the X-am 5100 at the
following web address: www.draeger.com
2 Valid for HCl.
1 Different settings can be selected to meet customer requirements on
delivery. The current setting can be checked and changed with the
Dräger CC Vision software.
Dräger X-am 5100
Bump test mode Quick bump test
Fresh air adjustment On
Life signs (visual only) On
Disabling permitted / blocked for A2
Averaging time 15 minutes for STEL
8 hours for TWA
WARNING
After a basic initialization has been carried out with
the Dräger CC Vision PC software, individual alarm
settings may have been changed.
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Use
Dräger X-am 5100 11
3.3 Performing the bump test
3.3.1 Manual testing without documentation of results in
the instrument memory
1. Prepare a test gas source (e.g., cylinder, permeation oven);
the volume flow must be 0.5 L/min and the gas
concentration must be higher than the alarm threshold
concentration to be tested.
2. Fit the calibration adapter
(68 06 291) to the sensor
cap.
3. Connect the test gas
source to the calibration
adapter.
4. Vent the test gas into
a fume cupboard or into
the open air (with a hose
connected to the second
connector of the calibration
adapter).
5. Switch on the instrument.
6. Open the valve on the test gas source to let test gas flow
over the sensor.
7. Recommendation: Wait until the instrument displays the
test gas concentration with sufficient tolerance.
However, wait at least until alarm threshold A1 or A2 has
been exceeded.
If the alarm thresholds are exceeded, the instrument
displays the gas concentration in alternation with » A1 «
or » A2 « depending on the test gas concentration.
8. Close the valve on the test gas source.
If the concentration has now fallen under the A1 alarm
threshold:
Acknowledge the alarm.
If the displays are outside of the above-mentioned ranges:
Calibrate the instrument, see "Calibrating the instrument"
on page 15.
3.3.2 Bump test with documentation of results in
the instrument memory.
The "Quick bump test" or the "Extended bump test" is
selected using the Dräger CC Vision PC software. The
"Quick bump test" checks whether the gas concentration
has exceeded the Alarm 1 threshold (with oxygen, the
check is whether the concentration has fallen below the
Alarm 1 threshold). The "Extended bump test" checks
whether the gas concentration has exceeded the Alarm 1
threshold (with oxygen, the check is whether the
concentration has fallen below the Alarm 1 threshold) and
whether the gas concentration has reached the preset
bump test concentration.
Setting on delivery: Quick bump test.
1. Prepare a test gas source (e.g., cylinder, permeation oven);
the volume flow must be 0.5 L/min and the gas
concentration must be higher than the alarm threshold
concentration to be tested.
2. Fit the calibration adapter
(68 06 291) to the sensor
cap.
3. Connect the test gas
source to the calibration
adapter.
4. Vent the test gas into
a fume cupboard or into
the open air (with a hose
connected to the second
connector of the calibration
adapter).
5. Switch on the instrument.
6. Call up the Quick Menu and select the bump test,
see "Quick Menu" on page 13.
The current gas
concentration values
and the special symbol
» « (for bump test)
flash.
7. Press the key to start
the bump test.
8. Open the valve on the test
gas source to let test gas
flow over the sensor.
If gas concentration
exceeds the alarm
thresholds A 1 the
corresponding alarm will
occur.
If a gas alarm (Quick
bump test) is triggered or
the preset bump test
concentration (Extended
bump test) is reached
within the specified time:
The display containing the
current gas concentration
changes with the display
» OK «.
The bump test that was
carried out is documented
with the result and date in
the instrument memory.
9. Close the valve on the test
gas source.
If the concentration has now fallen below the A1 alarm
threshold, the instrument returns to the measuring mode.
If the set bump test concentration is not reached after a
sensor-specific time interval, an instrument error is
generated.
NOTICE
Sensor-specific features affecting the bump test are
described in the respective sensor data sheets.
WARNING
Never inhale the test gas. Danger to health!
Observe the hazard warnings in the relevant Safety
Data Sheets.
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WARNING
Never inhale the test gas. Danger to health!
Observe the hazard warnings in the relevant Safety
Data Sheets.
x-am 5100
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HCl ppm
OK
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12 Dräger X-am 5100
Use
3.4 During use
During operation, the measured values for the measured
gas are displayed.
If a measuring range is exceeded or a negative drift occurs,
the following displays are shown instead of the measured
value display:
In the event of an alarm, the corresponding displays,
including the visual, audible and vibration alarms, are
activated, see "Identifying Alarms" on page 12.
3.5 Identifying Alarms
An alarm is displayed visually, audibly and through vibration in
a specific pattern.
3.5.1 Concentration pre-alarm A1
The pre-alarm A1 is not self-latching and stops when the
concentration has dropped below the alarm threshold A1.
In the case of A1 a single tone is audible and the alarm
LED flashes.
Acknowledging the pre-alarm:
Press the key. Only the audible alarm and the vibration
alarm are switched off.
3.5.2 Concentration main alarm A2
In the case of A2, a double tone is audible and the alarm
LED flashes twice.
After leaving the area, if the concentration is less than the
alarm threshold A2:
Press the key. The alarm messages are switched off.
3.5.3 STEL / TWA exposure alarm
The STEL and TWA alarm cannot be acknowledged
or cancelled.
Switch off the instrument. The values for the exposure
evaluation are deleted after the instrument is switched
on again.
3.5.4 Battery pre-alarm
Acknowledging the pre-alarm:
Press the key. Only the audible alarm and the vibration
alarm are switched off.
The battery lasts for at least another 20 minutes after the
first battery pre-alarm.
3.5.5 Battery main alarm
The battery main alarm cannot be acknowledged or cancelled:
The instrument is automatically switched off again after
10 seconds.
Before the instrument is switched off, the visual, audible
and vibration alarms are activated for a short time.
3.5.6 Instrument alarm
The instrument is not ready for operation.
For remedies, see "Troubleshooting" on page 19 to page 20.
Commission maintenance personnel or DrägerService to
rectify the error.
CAUTION
To ensure correct measurement operation, the gas
inlet opening on the instrument must not be covered
or dirty.
The sensor cap must not be twisted.
» « (Too high concentration) or
» « (Negative drift).
NOTICE
Special states in which there is no measuring
operation (quick menu, calibration menu, warm-up of
sensors, password input) are indicated by a visual
signal (slow flashing of the alarm LED
).
The alarm is indicated by an intermittent alarm
message:
Display » A1 « and measured value alternating.
WARNING
Danger to life! Leave the area immediately. A main
alarm is self-latching and cannot be acknowledged or
cancelled.
The alarm is indicated by an intermittent alarm
message:
Display » A2 and measured value alternating.
!
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OK
!
WARNING
Leave the area immediately. After this alarm,
the deployment of personnel is subject to the relevant
national regulations.
The alarm is indicated by an intermittent alarm
message:
Display » A2 « and »« (STEL) or » « (TWA) and
measured value alternating:
The alarm is indicated by an intermittent alarm
message:
Flashing special symbol » « on the right
side of the display:
The alarm is indicated by an intermittent alarm
message:
Flashing special symbol » « on the right side
of the display:
The alarm is indicated by an intermittent alarm
message:
Special symbol » « displayed on the right
side of the display:
OK
!
OK

Menu functions
Dräger X-am 5100 13
4 Menu functions
4.1 Calling the Info Mode
In measuring mode, press the key for approx. 3 seconds.
If any warning or fault messages are present, the
corresponding information or error codes are displayed
(see "Troubleshooting" on page 19 to page 20).
Press the key successively for the next display.
The peak values and the exposure values TWA1and
STEL1are displayed.
If no key is pressed for 10 seconds, the instrument reverts
automatically to measuring mode.
4.2 Calling the Info-Off Mode
When the instrument is in a deactivated state, press the
key.
The name of the gas, measuring unit and measuring
range limit value are displayed.
Pressing the key again exits the Info Off mode (or via
timeout).
4.3 Quick Menu
4.3.1 Quick menu functions
4.3.2 Calling the Quick Menu
The fresh air adjustment and the bump test are activated in the
quick menu on delivery. The function for displaying and
deleting peak values can additionally be activated with the
Dräger CC Vision PC software.
1. In measuring mode, press the key three times.
If functions in the quick menu have been activated using
the Dräger CC-Vision PC software, you can select these
functions using the key. If no functions have been
activated in the quick menu, the instrument remains in
measuring mode.
2. You can select the activated functions of the quick menu by
pressing the key.
Press the key to call the selected function.
Press the key to cancel the active function and to
switch to measuring mode.
If no key is pressed for 60 seconds, the instrument
reverts automatically to measuring mode.
4.3.3 Quick menu "Displaying and deleting peak values"
After the function has been
selected, the current peak
values are displayed;
the special peak values
symbol appears in the
display at the same time.
1. The peak values can be
deleted by pressing the
key for 5 seconds.
The next display appears.
2. Press the key to end
the function.
1 Only when activated in the instrument configuration. Delivery status:
not activated.
Warning messages are displayed. Numerical codes
of warning messages: see "Warning messages" on
page 19.
key
Fault messages are displayed. Numerical codes of
fault messages: see "Fault messages" on page 20.
key
The peak values = the maximum measured values
are displayed.
key
The average values of the exposures based on
a shift of, e.g., 8 hours (TWA) are displayed
key
The short-term values (STEL) = average values of
the concentrations over the average value duration
are displayed
key
The instrument is in measuring mode again
OK
OK
OK
OK
OK
OK
OK
OK
Bump test, see "Performing the bump test" on page 11.
Fresh air adjustment, see "Performing a fresh air
adjustment" on page 15.
Display and deletion of the peak values, see "Quick
menu "Displaying and deleting peak values"" on
page 13.
OK
10133280.eps
HCl ppm
12
10233280.eps
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0
OK
OK

14 Dräger X-am 5100
Menu functions
4.4 Adjustment menu
4.4.1 Functions of the adjustment menu
4.4.2 Calling the adjustment menu
The adjustment menu can only be accessed by entering
a password.
Password on delivery: » 001 «
The default password on delivery can be changed using
the PC software Dräger CCVision.
1. In measuring mode, press the key for at least 5 seconds.
The function for entering the password is selected.
The special symbol » « (for the "Enter password"
function) is displayed.
The display shows » 000 «, with the first digit flashing.
2. Use the key to set the
flashing digit.
3. Press the key, the
second digit starts flashing.
4. Use the key to set the
flashing digit.
5. Press the key, the third
digit starts flashing.
6. Use the key to set the
flashing digit.
7. Press the key to
confirm the password once
it has been set completely.
8. The adjustment menu
functions can now be selected by pressing the key.
Press the key to call the selected function.
Press the key to cancel the active function.
If no key is pressed for 10 minutes, the instrument
reverts automatically to measuring mode.
Fresh air adjustment, see "Performing a fresh air
adjustment" on page 15
1-button sensitivity adjustment
Standard sensitivity adjustment
10333280.eps
000
OK
OK
OK
OK

Calibrating the instrument
Dräger X-am 5100 15
5 Calibrating the instrument
Adjustment may not be possible due to instrument and
channel errors.
Allow the sensor to warm up before the adjustment.
Warm-up time: see Instructions for Use/data sheet for the
installed DrägerSensor.
5.1 Adjustment interval:
Observe the relevant specifications in the Instructions for
Use/data sheet for the DrägerSensor installed.
For critical applications according to EN 60079-29-21or
EN 45544-42and national regulations.
Improvement of zero point accuracy – perform a fresh air
adjustment, see "Performing a fresh air adjustment" on
page 15.
5.2 Performing a fresh air adjustment
A fresh air adjustment can be performed to improve the zero
point accuracy.
Calibrate the instrument to fresh air, free of measured
gases or other interfering gases.
The zero point of the sensor is set to 0 during the fresh
air calibration.
Sensors that are faulty or not warmed-up will prevent the
adjustment.
In the case of sensors which are in the warm-up phase,
the message » 159 « is displayed with the special
symbol » « (for warning message).
In the case of a sensor or instrument error, the
message » 109 « is displayed with the special symbol
» « (for a fault message).
The message is cleared after 5 seconds and the
function is available again in the menu.
1. Switch on the instrument.
2. Depending on instrument configuration:
Call up the Quick Menu and select the fresh air
adjustment function » «, see "Quick Menu" on
page 13.
or
Call up the Adjustment menu and select the fresh air
adjustment function » «, see "Adjustment menu" on
page 14.
The measured values
flash.
When the measured
values have stabilized:
3. Press the key to
carry out the fresh air
adjustment.
The display containing the
current gas concentration
changes with the display
» OK «.
4. Press the key to exit
the calibration or wait for
approx. 5 seconds.
If a fault has occurred
during the fresh air adjustment:
The fault message » «
appears and » « is
displayed for the respective
sensor instead of the
measured value.
In this case, repeat the
fresh air adjustment.
If necessary, replace the
sensor, see "Replacing
the Sensors" on page 18.
WARNING
Always adjust the zero point first, before the sensitivity.
Otherwise the adjustment will be incorrect!
1 EN 60079-29-2 – Guidelines for selection, installation, use and maintenance
of instruments for the detection and measurement of flammable gases and
oxygen.
2 EN 45544-4 – Electrical instruments for the direct detection and direct
concentration measurement of toxic gases and vapors – Part 4:
Guidelines for selection, installation, use and maintenance.
!
10733280.eps
HCl
ppm 0.0
OK
10833280.eps
HCl ppm
OK
OK
10933280.eps
HCl ppm
--

16 Dräger X-am 5100
Calibrating the instrument
5.3 Performing a sensitivity adjustment
The sensitivity adjustment can optionally be performed by the
standard or by the 1-button method.
5.3.1 Standard sensitivity adjustment
During the sensitivity calibration, the sensitivity of the sensor is
set to the value of the test gas.
1. Fit the calibration adapter
(68 06 291) to the sensor
cap.
2. Connect the test gas
source to the calibration
adapter.
3. Vent the test gas into
a fume cupboard or into
the open air (with a hose
connected to the second
connector of the calibration
adapter).
4. Switch on the instrument.
5. Call up the adjustment menu, enter the password
and select the standard sensitivuty adjustment » «,
see Chapter 4.4.2 on page 14.
6. Press the key to start
the sensitivity calibration.
The name of the gas
flashes.
7. Confirm with the key.
The calibration gas
concentration is
displayed.
8. Press the key to
confirm the calibration
gas concentration or use
the key to change
the calibration gas
concentration and
complete the process by pressing the key.
The set calibration gas concentration flashes.
9. Press the key to confirm the set value.
10. Open the valve on the test gas source to let test gas flow
over the sensor.
The currently displayed measured values start to flash.
The displayed measured values change to the values
according to the gas supplied.
When the measured value is stabilized:
11. Press the key to carry out the calibration.
When the calibration is complete:
The display of the
current gas concentration
alternates with the » OK «
display.
12. Press the key or wait
for 5 seconds to quit the
calibration.
The instrument
changes to the
measuring mode.
13. Close the valve on the test
gas source.
If a fault has occurred during the sensitivity calibration:
The fault message » «
appears and » « is
displayed for the respective
sensor instead of the
measured value.
In this case, repeat the
sensitivity adjustment.
If necessary, change the
sensor, see "Changing
sensors" on page 18.
CAUTION
Never inhale the test gas. Danger to health!
Observe the hazard warnings of the relevant Safety
Data Sheets.
NOTICE
To minimise adsorption effects, keep the length of the
hose as short as possible (maximum hose length: 1 m).
Dräger recommends using PTFE hoses.
!
i
i
x-am 5100
0
00533280.e
p
s
11033280.eps
HCl 0.0
ppm
OK
OK
OK
OK
OK
OK
11133280.eps
HCl ppm
OK
OK
11233280.eps
HCl ppm
--

Calibrating the instrument
Dräger X-am 5100 17
5.3.2 1-button sensitivity adjustment
During the 1-button sensitivity adjustment, the sensitivity of the
sensor is set to the value of the test gas.
Using the Dräger CC Vision PC software, the preset
concentration values of the test gas cylinder used must be
changed in the instrument to the target values of the mixed
gas used.
1. Fit the calibration adapter
(68 06 291) to the sensor
cap.
2. Connect the test gas
source to the calibration
adapter.
3. Vent the test gas into
a fume cupboard or into
the open air (with a hose
connected to the second
connector of the calibration
adapter).
4. Switch on the instrument.
5. Call the calibration menu, enter the password and select
the 1-button sensitivity adjustment function » «,
see Chapter 4.4.2 on page 14.
6. Press the key to start
the sensitivity calibration.
7. Open the valve on the test
gas source to let test gas
flow over the sensor.
The currently displayed
measured values start
to flash.
The flashing stops after
a static measured value
has been reached.
The adjustment is
now carried out
automatically.
The displayed measured values change to the values
according to the gas supplied.
The automatic stability monitoring can be terminated by
pressing the key. A calibration then takes place
immediately.
When the calibration is complete and the displayed
measured values have stabilized:
The display of the current
gas concentration
alternates with the » OK «
display.
8. Press the key or wait
for 5 seconds to quit the
calibration.
The instrument
changes to the
measuring mode.
9. Close the valve on the test
gas source.
If a fault has occurred during the 1-button sensitivity
adjustment:
The fault message » «
appears and » « is
displayed for the respective
sensor instead of the
measured value.
In this case, repeat the
sensitivity adjustment.
If necessary, change the
sensor, see "Changing
sensors" on page 18.
CAUTION
Never inhale the test gas. Danger to health!
Observe the hazard warnings of the relevant Safety
Data Sheets.
NOTICE
To minimise adsorption effects, keep the length of the
hose as short as possible (maximum hose length: 1 m).
Dräger recommends using PTFE hoses.
!
i
i
x-am 5100
0
00533280.e
p
s
11333280.eps
HCl 0.0
ppm
OK
OK
11433280.eps
HCl ppm
OK
OK
11533280.eps
HCl ppm
--

18 Dräger X-am 5100
Replacing the Sensors
6 Replacing the Sensors
1. Connect the instrument to the PC with the USB-DIRA
adapter (Order No. 83 17 409).
2. Deactivate the slot using the CC-Vision PC software.
3. 4 screws on the lower shell should now be unfastened.
4. Carefully release the upper shell upwards from the
lower shell. Do not tilt the upper shell when doing this.
5. Follow the remaining instructions in the CC Vision PC
software.
NOTICE
When the upper shell is being released, it is possible
that the DrägerSensor will be pulled out of its mount at
the same time and remain in the upper shell.
00433280.eps
IR USB 1.1
0
X-am 5100
00133280.eps
i
i

Troubleshooting
Dräger X-am 5100 19
7 Troubleshooting
To display the numerical codes of the warning and fault messages in the info mode, see "Calling the Info Mode" on page 13.
7.1 Warning messages
Fault Cause Remedy
Not possible to switch on
the instrument
Discharge the power pack Charge the power pack, see "Charging the
rechargeable batteries" on page 7.
Discharge the alkaline batteries Insert new alkaline batteries, see "Replacing
the batteries / rechargeable batteries" on
page 8.
Not possible to switch off
the instrument
The instrument is not set to measuring
mode
Select measuring mode.
The instrument is configured to "Disable
prohibited"
Configure the instrument to "Disable allowed"
with Dräger CC Vision.
Display » – – « Measuring range calibrated incorrectly Recalibrate the measuring range,
see "Calibrating the instrument" on page 15.
Electronics or sensors defective Must be repaired by DrägerService.
Special symbol » « and
displayed numerical code: Cause Remedy
152 Customer's service life counter about
to elapse
Reset the service life counter using
Dräger CC Vision.
153 Database 90 % full Read the database soon and then clear
the memory.
154 Database full Read the database and clear memory.
155 Interval for the bump test has elapsed Carry out the bump test, see "Performing the
bump test" on page 11.
159
Adjustment not possible. The menu
function cannot be carried out because
of a message which is preventing the
function (e.g., sensors in warm-up phase).
Identify the message code via the info menu
and switch off, if necessary.
351 DrägerSensor XS EC1 in the warm-up
phase
Wait until warm-up time is complete.
352 DrägerSensor XS EC1 in the warm-up
phase
Wait until warm-up time is complete.
353
EC1 concentration has drifted into the
negative range
Perform a fresh air calibration,
see "Performing a fresh air adjustment" on
page 15.
354 The temperature is too high Operate the instrument within the allowed
temperature range.
355 The temperature is too low Operate the instrument within the allowed
temperature range.
356
The calibration interval for DrägerSensor
XS EC1 has elapsed
Perform a sensitivity adjustment for
DrägerSensor XS EC1, see "Calibrating the
instrument" on page 15.

20 Dräger X-am 5100
Troubleshooting
7.2 Fault messages
Special symbol » « and
displayed numerical code: Cause Remedy
102 The customer's service life counter
has elapsed
Reset the service life counter using Dräger
CC Vision.
103 The instrument is defective The instrument must be repaired by
DrägerService.
104 Check sum error program code The instrument must be repaired by
DrägerService.
105 The bump test interval has elapsed Carry out the bump test, see "Calibrating the
instrument" on page 15.
106 The calibration interval has elapsed
(at least 1 calibration interval has elapsed)
Perform a sensitivity adjustment,
see "Calibrating the instrument" on page 15.
107 Bump test error Perform bump test, see "Performing the
bump test" on page 11, or snsitivity
adjustment, see "Calibrating the instrument"
on page 15.
108 The instrument is defective The instrument must be repaired by
DrägerService.
109 The menu function cannot be carried out
because of an error.
Identify the error code via the info menu
and switch off, if necessary.
301 No valid zero point adjustment of the
Dräger Sensor XS EC1
Perform a fresh air calibration,
see "Performing a fresh air adjustment" on
page 15.
302 No valid sensitivity adjustment of the
Dräger Sensor XS EC1
Perform sensitivity adjustment or fresh air
adjustment, see "Calibrating the instrument"
on page 15.
303 The measured value of DrägerSensor XS
EC 1 is in the negative range
Perform a fresh air calibration,
see "Performing a fresh air adjustment" on
page 15.
304 Dräger Sensor XS EC1 not inserted or
defective
Check DrägerSensor XS EC1,
see "Replacing the Sensors" on page 18.
305 Error during bump test of Dräger Sensor
XS EC1
Repeat bump test. If necessary, adjust or
replace the Dräger Sensor XS EC1,
see "Replacing the Sensors" on page 18.
326 Error during accelerated warm-up of
Dräger Sensor XS EC1
Remove the power pack and insert it again or
replace the sensor. Sensor must not be
exposed to gas during the first 5 minutes.