Dremel MM35 Assembly instructions

IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
For English Version
See page 2
Operating/Safety Instructions
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MM35
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-2-
Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk
of electric shock if your body is earthed or
grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating a power tool in a damp location
is unavoidable, use a Ground Fault Circuit
Interrupter (GFCI) protected supply. Use of
an GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention
while operating power tools may result in
serious personal injury.
Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
General Power Tool Safety Warnings
Safety Symbols
The definitions below describe the level of severity for each signal word. Please read the manual
and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
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Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and / or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a
key left attached to a rotating part of the power
tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
Do not force the power tool. Use the
correct power tool for your application. The
correct power tool will do the job better and
safer at the rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment
or binding of moving parts, breakage of
parts and any other condition that may
affect the power tool’s operation. If damaged,
have the power tool repaired before use.
Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Hold power tool by insulated gripping
surfaces, when performing an operation
where the cutting accessory may contact
hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make
exposed metal parts of the power tool "live"
and could give the operator an electric
shock.
Use clamps or another practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body leaves it unstable and may
lead to loss of control.
Do not drill, fasten or break into existing
walls or other blind areas where electrical
wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.
Use a metal detector to determine if there
are gas or water pipes hidden in the work
area or call the local utility company for
assistance before beginning the operation.
Striking or cutting into a gas line will result in
explosion. Water entering an electrical device
may cause electrocution.
Always hold the tool firmly with both hands
for maximum control. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected
situations.
Safety Rules for Oscillating Tools
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Keep hands away from cutting area. Do
not reach under the material being cut. The
proximity of the blade to your hand is hidden
from your sight.
Do not use dull or damaged blades. Bent
blade can break easily or cause kickback.
Exercise extreme caution when handling
the accessories. The accessories are very
sharp.
Wear protective gloves when changing
cutting accessories. Accessories become
hot after prolonged usage.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods. Vibration caused by the tool may be
harmful to the hands and arms.
Before scraping, check workpiece for nails.
If there are nails, either remove them or set
them well below intended finished surface.
Striking a nail with accessory edge could
cause the tool to jump.
Do not wet sand with this tool. Liquids
entering the motor housing is an electrical
shock hazard.
Never work in area which is soaked with a
liquid, such as a solvent or water, or
dampened such as newly applied
wallpaper. There is an electrical shock
hazard when working in such conditions with a
power tool and heating of the liquid caused by
scraping action may cause harmful vapors to
be emitted from workpiece.
Always wear eye protection and a dust
mask for dusty applications and when
sanding overhead. Sanding particles can be
absorbed by your eyes and inhaled easily
and may cause health complications.
Use special precautions when sanding
chemically pressure treated lumber, paint
that may be lead based, or any other
materials that may contain carcinogens. A
suitable breathing respirator and protective
clothing must be worn by all persons entering
the work area. Work area should be sealed by
plastic sheeting and persons not protected
should be kept out until work area is
thoroughly cleaned.
Do not use sandpaper intended for larger
sanding pads. Larger sandpaper will extend
beyond the sanding pad causing snagging,
tearing of the paper or kick-back. Extra paper
extending beyond the sanding pad can also
cause serious lacerations.
Additional Safety Warnings
Always inspect blade for damage
(breakage, cracks) before each use. Never
use if damage is suspected.
GFCI and personal protection devices like
electrician’s rubber gloves and footwear will
further enhance your personal safety.
Do not use AC only rated tools with a DC
power supply. While the tool may appear to
work, the electrical components of the AC
rated tool are likely to fail and create a hazard
to the operator.
Keep handles dry, clean and free from oil
and grease. Slippery hands cannot safely
control the power tool.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard return
springs may be improperly mounted.
Certain cleaning agents such as gasoline,
carbon tetrachloride, ammonia, etc. may
damage plastic parts.
Risk of injury to user. The power cord must only
be serviced by a Dremel Service Facility.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
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Symbols
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Designation / Explanation
V Volts (voltage)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
WWatt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
⌀Diameter (size of drill bits, grinding wheels, etc.)
n0No load speed (rotational speed at no load)
n Rated speed (maximum attainable speed)
.../min Revolutions or reciprocation per minute (revolutions, strokes, surface speed,
orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...
I, II, III,
Selector settings (speed, torque or position settings. Higher number means
greater speed)
0Infinitely variable selector with off (speed is increasing from 0 setting)
Arrow (action in the direction of arrow)
Alternating current (type or a characteristic of current)
Direct current (type or a characteristic of current)
Alternating or direct current (type or a characteristic of current)
Class II construction (designates double insulated construction tools)
Earthing terminal (grounding terminal)
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Symbols (continued)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Designation / Explanation
Designates Li-ion battery recycling program
Designates Ni-Cad battery recycling program
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters
Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories,
to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards
Association.
This symbol designates that this tool is listed by the Canadian Standards
Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
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Introduction
Thank you for purchasing the Dremel Multi-
Max™.
This tool was designed to tackle home repair,
remodeling and restoration projects. The
Dremel Multi-Max™ tackles tasks that are
tedious, time consuming or simply next to
impossible to achieve with any other tool.
The ergonomic housing is designed for you
to hold and control in a comfortable manner
during operation.
It comes with an assortment of accessories
that are specifically designed for remodeling
work where you need precision and control.
Your Dremel Multi-Max™ has a robust
electric motor, is comfortable in the hand,
and is made to accept a large variety of
accessories including flush cut blades,
scraper blades, grout removal wheels and
sanding pads.
Accessories come in a variety of shapes and
permit you to do a number of different jobs.
As you become familiar with the range of
accessories and their uses, you will learn just
how versatile your Dremel Multi-Max™ is.
INTENDED USE
This Dremel Multi-Max™ Tool is intended for
dry sanding of surfaces, corners, edges,
scraping, sawing soft metals, wood and
plastic components, and grout removal using
the applicable tools and accessories
recommended by Dremel.
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Functional Description and Specifications
Disconnect the plug from the power source before making any
assembly, adjustments or changing accessories. Such preventive
safety measures reduce the risk of starting the tool accidentally.
NOTE: For tool specifications refer to the nameplate on your tool.
FIG. 1
Model MM35 Multi-Max™ Oscillating Power Tool
Variable Speed
Control Dial
On/Off
Switch
Power
Cord
Ventilation
Openings
Accessory
Model number MM35
No load speed n010,000-21,000/min
Voltage rating 120 V 60 Hz
Ventilation
Openings
Clamping
Knob
Clamping
Flange
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Disconnect the plug
from the power source
before making any assembly,
adjustments or changing accessories.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
For all work or when
changing accessories
always wear protective gloves. Such
preventive safety measures reduce the risk
of injury from sharp edges of the
accessories. Application tools can become
very hot while working. Danger of burns!
INSTALLING ACCESSORIES WITH
EASY-LOCK ACCESSORY CHANGE
Only use Dremel
accessories rated 21000
OPM or greater. Using accessories not
designed for this power tool may result in
serious personal injury and property damage.
The Dremel Multi-Max MM35 was designed
with an integrated accessory change
mechanism. The Easy-Lock accessory
interface allows you to install and remove
accessories without the need of a wrench or
hex key.
1.To install an accessory using the Easy-
Lock feature, first loosen the clamping
knob by twisting it in a counter-clockwise
direction (Fig. 2).
2.Press the clamping knob so that the
clamping flange extends enough to fit a
blade in between the clamping flange and
the interface. You may need to loosen the
clamping knob more to allow adequate
room for the accessory. (Fig. 3)
3.Place the accessory onto the interface,
making sure the accessory engages all
pins on the interface and the accessory is
flush against the accessory holder (Fig. 4).
4.Release pressure on the clamping knob.
The spring action of the mechanism will
hold the blade in place while you secure it
(Fig. 5).
5. Tighten the clamping knob by twisting in a
clockwise direction (Fig. 2). Make sure to
tighten fully, until you can’t twist the clamping
knob (without it being uncomfortable).
-9-
Assembly
FIG. 3
FIG. 2
Clamping
Knob
Pins Flange
Accessory
FIG. 5
FIG. 4
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Note: Some accessories, such as scrapers
or blades, may be mounted either straight on
the tool, or at an angle to enhance usability
(Fig. 6).
In order to do this with the Easy-Lock
interface, place the accessory onto the
accessory holder making sure the accessory
engages all pins in the holder and the
accessory is flush against the accessory
holder. Securely lock the accessory in place
as described previously (Fig. 2).
REMOVING ACCESSORIES WITH
EASY-LOCK ACCESSORY CHANGE
1.To remove an accessory, first loosen the
clamping knob by twisting it in a counter-
clockwise direction (Fig. 2).
2.Press the clamping knob and lift the
accessory bracket to take it off the pins.
You may need to loosen the clamping
knob more to allow adequate room to
remove the accessory. (Fig. 3)
Note: Blade may be hot after use, wait for
blade to cool down before touch.
-10-
LEARNING TO USE THE TOOL
Getting the most out of your oscillating tool is a
matter of learning how to let the speed and the
feel of the tool in your hands work for you.
The first step in learning to use the tool is to
get the “feel” of it. Hold it in your hand and feel
its weight and balance (Fig. 7). Depending on
the application, you will need to adjust your
hand position to achieve optimum comfort and
control. The unique comfort grip on the body of
the tool allows for added comfort and control
during use.
Operating Instructions
FIG. 7
FIG. 6
INSTALLING AND REMOVING
SANDING SHEETS
Your backing pad uses hook-and-loop backed
sandpaper, which firmly grips the backing pad
when applied with moderate pressure.
1. Align the sanding sheet and press it onto
the sanding plate by hand.
2. Firmly press the power tool with the
sanding sheet against a flat surface and
briefly switch the power tool on. This will
promote good adhesion and helps to
prevent premature wear.
3. To change, merely peel off the old sanding
sheet, remove dust from the backing pad if
necessary, and press the new sanding
sheet in place.
After considerable service the backing pad
surface will become worn, and the backing pad
must be replaced when it no longer offers a
firm grip. If you are experiencing premature
wear out of the backing pad facing, decrease
the amount of pressure you are applying
during operation of the tool.
For maximum use of abrasive, rotate pad 120
degrees when tip of abrasive becomes worn.
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When holding tool, do not cover the air vents
with your hand. Blocking the air vents could
cause the motor to overheat.
IMPORTANT! Practice on scrap material first
to see how the tool’s high-speed action
performs. Keep in mind that your tool will
perform best by allowing the speed, along with
the correct accessory, do the work for you. Be
careful not to apply too much pressure.
Instead, lower the oscillating accessory lightly
to the work surface and allow it to touch the
point at which you want to begin. Concentrate
on guiding the tool over the work using very
little pressure from your hand. Allow the
accessory to do the work.
Usually it is better to make a series of passes
with the tool rather than to do the entire job
with one pass. To make a cut, for example,
pass the tool back and forth over the work. Cut
a little material on each pass until you reach
the desired depth.
SLIDE "ON/OFF" SWITCH
The tool is switched "ON" by the slide switch
located on the topside of the motor housing.
TO TURN THE TOOL "ON", slide the switch
button forward.
TO TURN THE TOOL "OFF", slide the switch
button backward.
VARIABLE SPEED CONTROL DIAL
This tool is equipped with a variable speed
control dial (Fig. 8). The speed may be
controlled during operation by presetting the
dial in any one of ten positions.
OPERATING SPEEDS
The Dremel Multi-Max™ consists of an AC
universal motor and oscillating mechanism to
perform applications such as cutting, grout
removal, scraping, sanding and more.
The Dremel Multi-Max™ has a high
oscillating motion of 10,000 - 21,000 /min
(OPM). The high speed motion allows the
Dremel Multi-Max™ to perform with excellent
results. The oscillating motion allows the dust
to fall to the surface rather than slinging
particles into the air.
To achieve the best results when working
with different materials, set the variable
speed control to suit the job (See Speed
Chart on Page 13 & 14 for guidance). To
select the right speed for the accessory in
use, practice with scrap material first.
NOTE: Speed is affected by voltages
changes. A reduced incoming voltage will
slow the OPM of the tool, especially at the
lowest setting. If your tool appears to be
running slowly, increase the speed setting
accordingly. The tool may not start at the
lowest switch setting in areas where outlet
voltage is less than 120 volts. Simply move
the speed setting to a higher position to
begin operation.
The variable speed control settings are
marked on the speed control dial. The
settings for approximate speed range /min
(OPM) are:
You can refer to the charts on the following
pages to determine the proper speed, based
on the material and accessory being used.
These charts enable you to select both the
correct accessory and the optimum speed at a
glance.
-11-
FIG. 8
Variable Speed
Control Dial
Speed Control
Dial Setting
Speed Range
/min (OPM)
210,000-11,000
411,000-13,000
613,000-16,000
816,000-19,000
10 19,000-21,000
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FIG. 10FIG. 9
CORRECT: Sand with a smooth
back and forth motion, allowing the
weight of the tool to do the work.
INCORRECT: Avoid sanding with
only the tip of the pad. Keep as
much sand paper in touch with the
work surface as possible.
CORRECT: Always sand with the
pad and sandpaper flat against the
work surface. Work smoothly in a
back and forth motion.
INCORRECT: Avoid tipping the
pad. Always sand flat.
CORRECT: Always cut with a
smooth back and forth motion.
Never force the blade. Apply light
pressure to guide the tool.
INCORRECT: Do not twist the tool
while cutting.This can cause the
blade to bind.
CORRECT: Make sure flexible
scraper blade flexes enough
INCORRECT: Avoid screw head
touching surface with flexible
scraper blade.
Please refer to figures 9 and 10 for further instruction on how to use your Dremel Multi-Max™.
Following these instructions will allow you to get the highest performance out of your oscilating tool.
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-13-
Accessories and Variable Speed Control Dial Settings Use only Dremel, high-performance accessories.
Description Catalog
Number Soft
Wood Hard
Wood Painted
Wood Laminates Steel Auminum/
Copper Vinyl/
Carpet Caulk/
Adhesive Stone/
Cement Grout
60, 120, 240 Grit Paper - Bare Wood MM70W 2 - 10 2 - 10 - 2 - 6 8 - 10 8 - 10 - - - - 60, 120, 240 Grit Paper - Paint MM70P 2 - 10 2 - 10 2 - 10 2 - 6 8 - 10 8 - 10 - - - - HCS Wood Flush Cut Blade 1-1'4" x 1-11/16" MM480 8 - 10 6 - 10 - 2 - 6 - - - - BiM Wood & Metal Flush Cut Blade 1-1/4" x 1'11/16" MM482 8 - 10 6 - 10 - 2 - 6 8 - 10* 8 - 10 - - - - Carbide Flush Cut Blade 1-1/4" x 1-11/16" MM485 8 - 10 6 - 10 - 2 - 6 8 - 10 8 - 10 - - - - BiM Wood & Metal Flush Cut Panel Blade VC490 8 - 10 6 - 10 - 2 - 6 8 - 10* 8 - 10 - - - - BiM Wood & Metal Flush Cut Pipe & 2x4 Blade VC494 8 - 10 6 - 10 - 2 - 6 8 - 10* 8 - 10 - - - - 3" Wood & Drywall Saw Blade MM450 8 - 10 6 - 10 - 2 - 6 - - - - - - 3" BiM Wood & Metal Flush Cut Saw Blade MM452 8 - 10 6 - 10 - 2 - 6 8 - 10* 8 - 10 - - - -
* Soft Steel Only
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-14-
Accessories and Variable Speed Control Dial Settings Use only Dremel, high-performance accessories.
Description Catalog
Number Soft
Wood Hard
Wood Painted
Wood Laminates Steel Aluminum/
Copper Vinyl/
Carpet Caulk/
Adhesive Stone/
Cement Grout
Multi-Knife Blade MM430 - - - - - - 6 - 10 - - - 1/8" Grout Removal Blade MM500 - - - - - - - - - 6 - 10 1/16" Grout Removal Blade MM501 - - - - - - - - - 6 - 10 1/16" Grout Removal Blade MM502 - - - - - - - - - 6 - 10 Rigid Scraper Blade MM600 - - 2 - 4 - - - 2 - 6 2 - 6 - - Flexible Scraper Blade MM610 - - 2 - 4 - - - - 2 - 6 - - 60 Grit Diamond Paper MM910 - - - - - - - - 6 - 10 6 - 10 24 Grit Carbide Rasp MM920 6 - 10 6 - 10 6 - 10 - - - - - 6 - 10 6 - 10
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-15-
APPLICATION
Your Dremel Multi-Max™ Tool is intended for
sanding and cutting wooden materials, plastic,
plaster and non-ferrous metals. It is especially
suitable for working close to edges, in tight
spaces, and for flush cutting. This tool must be
used only with Dremel accessories .
Below are some typical uses for your Dremel
Multi-Max™ Tool.
For all accessories, work
with the accessory away
from the body. Never position hand near or
directly in front of working area. Always hold
the tool with both hands and wear protective
gloves.
Flush Cutting
Remove excess wood from door jamb, window
sill and/or toekick. Removing excess copper or
PVC pipe.
Removal work
e.g. carpets & backing, old tile adhesives,
caulking on masonry, wood and other
surfaces.
Removal of excess materials
e.g. plaster, mortar splatters, concrete on tiles,
sills.
Preparation of surfaces
e.g. for new floors and tiles.
Detail sanding
e.g. for sanding in extremely tight areas
otherwise difficult to reach and require hand
sanding
CUTTING
Saw blades are ideal for making precise cuts
in tight areas, close to edges or flush to a
surface.
Select a medium to high speed for making
initial plunge, start off at medium speed for
increased control. After making your initial cut,
you can increase speed for faster cutting
ability.
Flush cutting blades are
intended to make precise cuts to
allow for installation of flooring or
wall material. When flush cutting
it is important not to force the tool during the
plunge cut. If you experience a strong vibration
in your hand during the plunge cut, this
indicates that you are applying too much
pressure. Back the tool out and let the speed
of the tool do the work. While keeping the teeth
of the blade in the work surface, move the
back of the tool in a slow sideways motion.
This motion will help expedite the cut.
When making a flush cut it is always a good
idea to have a piece of scrap material (tile or
wood) supporting the blade. If you need to rest
the flush cutting blade on a delicate surface,
you should protect the surface with cardboard
or masking tape.
The flat saw blade is ideal for
making precise cuts in wood,
plaster, drywall material.
Applications include cutting openings in flooring
for venting, repairing damaged flooring, cutting
openings for electrical boxes. The blade works
best on softer woods such as pine. For harder
woods, the blade life will be limited.
Select a medium to high speed.
The flat saw blade can also be used for
window restoration making glazing easy to
remove. The saw blade can be placed directly
against the edge of the window frame, guiding
the blade through the glazing.
Panel Cutting Accessory
Model VC490
The panel blade has been
designed for making straight
cuts in sheet materials, such as
plywood, drywall and cement
board up to ¾” thick. (Refer to chart for cutting
depths.) For best results, this blade should be
used with the tools control foot in the open
position. This blade has a more rigid design to
help improve accuracy and control when
making these types of cuts. When making
cuts in sheet materials it is important not to
force the tool during the cut. If you experience
strong vibration in your hand during the cut,
this indicates that you are applying too much
pressure. Back the tool out of the cut and let
the speed of the tool do the work.
Pipe and 2x4 Cutting Accessory
Model VC494
The pipe and 2x4 cutting blade
has been designed to cut
through thick materials, such as
a 2x4, as well as tubing, such as
conduit, copper and PVC piping.
Operating Applications
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-16-
GROUT REMOVAL
Grout removal blades are ideal
for removing damaged or
cracked grout. Grout blades
come in different widths (1/16" and 1/8") to
tackle different grout line widths. Before
selecting a grout blade measure the grout line
width to pick the appropriate blade.
Select a medium to high speed.
To remove the grout, use a back and forth
motion, making several passes along the grout
line. The hardness of the grout will dictate how
many passes are needed. Try and keep the
grout blade aligned with the grout line and be
careful not to apply too much side pressure on
the grout blade during the process. To control
plunge depth use the carbide grit line on the
blade as an indicator. Be careful not to plunge
beyond the carbide grit line to avoid damage to
the backer board material.
The grout blades can handle both sanded and
unsanded grout. If you notice the blade
clogging during the grout removal process, you
can use a brass brush to clean the grit, thus
exposing the grit again.
The grout blade geometry is designed so that
the blade can remove all grout up to the
surface of a wall or corner. This can be
accomplished by ensuring that the segmented
portion of the blade is facing the wall or corner.
SCRAPING
Scrapers are suitable for removing old coats of
varnish or adhesives, removing bonded
carpeting, e.g. on stairs/steps and other
small/medium size surfaces.
Select low to medium speed.
Rigid scrapers are for large area
removal, and harder materials
such as vinyl flooring, carpeting
and tile adhesives. When
removing strong, tacky adhesives, grease the
scraper blade surface with (petroleum jelly
or silicone grease) to reduce gumming up.
The carpet/vinyl flooring removes easier if
it is scored prior to removal so the scraper
blade can move underneath the flooring
material.
Flexible scrapers are used for
hard to reach areas and softer
material such as caulk.
Mount the scraper blade with the logo side
facing up. With the flexible scraper, make sure
that the screw head does not make contact
with surface during the scraping process (a 30
- 45 degree pitch is recommend). This can be
accomplished by making sure that the tool is at
an angle to the blade. You should be able to
see the blade flex during the scraping process.
If you are removing caulk from a delicate
surface such as a bath tub or tile back splash,
we recommend taping or protecting the
surface that the blade will rest on. Use rubbing
alcohol to clean the surface after the caulk
and/or adhesive is removed.
Turn the tool on and place desired accessory
on the area where material is to be removed.
Begin with light pressure. The oscillating
motion of accessory only occurs when
pressure is applied to the material to be
removed.
Excessive pressure can gouge or damage the
background surfaces (e.g,. wood, plaster).
SANDING
Sanding accessories are suitable
for dry sanding of wood, metal,
surfaces, corners and edges and
hard to reach areas.
Work with the complete surface of the sanding
pad, not only with the tip.
Corners may be finished using the tip or edge
of the selected accessory, which should
occasionally be rotated during use to distribute
the wear on the accessory and backing pad
surface.
Sand with a continuous motion and light
pressure. DO NOT apply excessive pressure -
let the tool do the work. Excessive pressure
will result in poor handling, vibration, and
unwanted sanding marks and premature wear
on the sanding sheet.
Always be certain that smaller workpieces are
securely fastened to a bench or other support.
Larger panels may be held in place by hand on
a bench or sawhorses.
Open-coat aluminum oxide sanding sheets are
recommended for most wood or metal sanding
applications, as this synthetic material cuts
quickly and wears well. Some applications,
such as metal finishing or cleaning, require
special abrasive pads which are available from
your dealer. For best results, use Dremel
sanding accessories which are of superior
quality and are carefully selected to produce
professional quality results with your oscillating
tool.
The following suggestions may be used as a
general guide for abrasive selection, but the
best results will be obtained by sanding a test
sample of the workpiece first.
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-17-
Grit Application
Coarse For rough wood or metal
sanding, and rust or old
finish removal.
Medium For general wood or metal
sanding
Fine For final finishing of wood,
metal, plaster and other
surfaces.
With the workpiece firmly secured, turn tool on
as described above. Contact the work with the
tool after the tool has reached its full speed,
and remove it from the work before switching
the tool off. Operating your oscillating tool in
this manner will prolong switch and motor life,
and greatly increase the quality of your work.
Move the oscillating tool in long steady strokes
parallel to the grain using some lateral motion
to overlap the strokes by as much as 75%.
DO NOT apply excessive pressure - let the
tool do the work. Excessive pressure will result
in poor handling, vibration, and unwanted
sanding marks.
GRINDING
The diamond paper accessory allows
for the Multi-Max™ to be used for
grinding away cement, plaster or thin
set. Preparing the surface for tile replacement
is a common application for this accessory.
The diamond paper needs to be mounted to
the backing pad prior to use.
Select a low to high speed depending on the
material removal rate desired.
The carbide rasp accessory also
allows the Multi-Max™ to grind
away cement, thinset mortar,
plaster, and also wood. This accessory is
commonly used to prepare for tile replacement
or rasping wood to smooth a surface or
remove material.
The speed should be set at high speed for
aggressive material removal or at low speed
for a more detailed removal of material.
Do not apply excessive pressure on the tool-let
it do the work.
Corners may be finished using the tip or edge
of the selected accessory, which should
occasionally be rotated during use to distribute
the wear on the accessory and backing pad
surface.
Grind with a continuous motion and light
pressure. DO NOT apply excessive pressure -
let the tool do the work. Excessive pressure
will result in poor handling, vibration, and
premature wear on the diamond paper sheet.
Selecting Sanding / Grinding Sheets
Material Application Grit Size
All wooden materials (e.g.,
hardwood, softwood, chipboard,
building board) Metal materials–
Metal materials,
fiberglass
and plastics
For coarse-sanding, e.g. of rough,
unplanned beams and boards Coarse 60
For face sanding and planing
small irregularities Medium 120
For finish and fine sanding
of wood Fine 240
Paint, varnish,
filling compound,
and filler
For sanding off paint Coarse 80
For sanding primer (e.g., for
removing brush dashes, drops
of paint and paint run)
Medium 120
For final sanding of primers
before coating Fine 240
Masonry, stone,
cement
and thin set
For smoothing, shaping
and braking edges Coarse 60
Sand Paper (Dark)
Sand Paper (White)
Diamond Paper
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-18-
Maintenance Information
Service
NO USER
SERVICEABLE PARTS
INSIDE. Preventive maintenance
performed by unauthorized personnel
may result in misplacing of internal wires
and components which could cause
serious hazard. We recommend that all tool
service be performed by a Dremel Service
Facility.
CARBON BRUSHES
The brushes and commutator in your tool have
been engineered for many hours of
dependable service.To maintain peak
efficiency of the motor, we recommend every
50 - 60 hours the brushes be serviced by a
Dremel Service Facility.
Cleaning
To avoid accidents
always disconnect the
tool from the power supply before
cleaning or performing any maintenance.
The tool may be cleaned most effectively
with compressed dry air. Always wear
safety goggles when cleaning tools with
compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through openings.
Certain cleaning agents
and solvents damage
plastic parts. Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household
detergents that contain ammonia.
Extension Cords
If an extension cord is
necessary, a cord with
adequate size conductors that is capable
of carrying the current necessary for your
tool must be used. This will prevent
excessive voltage drop, loss of power or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
Tool’s
Ampere
Rating
Cord Size in A.W.G. Wire Sizes in mm2
Cord Length in Feet Cord Length in Meters
25 50 100 150 15 30 60 120
3-6
6-8
8-10
10-12
12-16
18
18
18
16
14
16
16
16
16
12
16
14
14
14
–
14
12
12
12
–
0.75
0.75
0.75
1.0
–
0.75
1.0
1.0
2.5
–
1.5
2.5
2.5
4.0
–
2.5
4.0
4.0
–
–
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-19-
Your Dremel product is warranted against defective material or workmanship for a period of two years from
date of purchase. In the event of a failure of a product to conform to this written warranty, please take the
following action:
1. DO NOT return your product to the place of purchase.
2. Carefully package the product by itself, with no other items, and return it, freight prepaid, along with:
A. A copy of your dated proof of purchase (please keep a copy for yourself).
B. A written statement about the nature of the problem.
C. Your name, address and phone number to:
OUTSIDE CONTINENTAL UNITED STATES
See your local distributor or write to Dremel,
We recommend that the package be insured against loss or in transit damage for which we cannot be
responsible.
This warranty applies only to the original registered purchaser. DAMAGE TO THE PRODUCT RESULTING
FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, UNAUTHORIZED REPAIRS OR ALTERATIONS,
UNAPPROVED ATTACHMENTS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR
WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.
No employee, agent, dealer or other person is authorized to give any warranties on behalf of Dremel. If
Dremel inspection shows that the problem was caused by problems with material or workmanship within the
limitations of the warranty, Dremel will repair or replace the product free of charge and return product
prepaid. Repairs made necessary by normal wear or abuse, or repair for product outside the warranty period,
if they can be made, will be charged at regular factory prices.
DREMEL MAKES NO OTHER WARRANTY OF ANY KIND WHATEVER, EXPRESSED OR IMPLIED, AND ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH
EXCEED THE ABOVE MENTIONED OBLIGATION ARE HEREBY DISCLAIMED BY DREMEL AND EXCLUDED
FROM THIS LIMITED WARRANTY.
This warranty gives you specific legal rights and you may also have other rights which vary from state to
state. The obligation of the warrantor is solely to repair or replace the product. The warrantor is not liable for
any incidental or consequential damages due to any such alleged defect. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not
apply to you.
For prices and warranty fulfillment in the continental United States, contact your local Dremel distributor.
Exportado por: © Robert Bosch Tool Corporation Mt. Prospect, IL 60056 -2230, E.U.A.
Dremel®Limited Warranty
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