DriveTest BIA 600 User manual

BIA 600
Pinch Force Meter for Railway Doors
(EN14752)
Manual

Drive Test GmbH Munich Manual BIA600 Page 1 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
Inhalt
1. GENERAL..................................................................................................5
1.1 PURPOSE OF USE....................................................................................5
1.2 PROPER USE............................................................................................5
1.3 OLD DEVICES ...........................................................................................5
1.4 BATTERIES AND RECHARGEBLE BATTERIES.......................................5
1.5 TRANSPORT .............................................................................................5
2. SYSTEM ARCHITECTURE........................................................................6
2.1 TETHERED................................................................................................6
2.1.1 Sensor - SEB2............................................................................................6
2.1.2 Sensor - SEB2 - RS232 –Windows-PC (PinchPilot)...................................6
2.1.3 Sensor - SEB2.2 - USB –Windows-PC (PinchPilot)...................................6
2.1.4 Sensor - SEB2.2 - USB –Windows-PC (DLL) ............................................6
2.2 WIRELESS.................................................................................................6
2.2.1 Sensor-BT –Bluetooth –Android Endgerät (ForceMeter)...........................6
2.2.2 Sensor-BT –Bluetooth –Windows-PC (PinchPilot)....................................6
3. STARTING UP ...........................................................................................7
3.1 BIA600-(TETHERED).................................................................................7
3.1.1 Determining completeness .........................................................................7
3.1.2 Function test...............................................................................................8
3.2 BIA600 BT (WIRELESS).............................................................................8
3.2.1 Determining completeness .........................................................................8
3.2.2 Function test (PinchPilot –PC)...................................................................8
3.2.3 Function test (ForceMeter App –tablet)......................................................8
3.3 PLACING OUT OF OPERATION................................................................8
4. PINCH FORCE SENSOR...........................................................................9
4.1 BASIC CONSTRUCTION...........................................................................9
4.2 SPACER...................................................................................................10
4.3 SENSOR DATA........................................................................................10
4.4 MAINTENANCE........................................................................................10
5. CALIBRATION.........................................................................................11
6. DECLARATION OF CE - CONFORMITY.................................................11
7. DISPLAY UNIT SEB2 / SEB2.2 ...............................................................12
7.1 DISPLAY, OPERATING ELEMENTS........................................................12
7.2 MEMORY CAPACITY...............................................................................13
7.3 DISPLAY UNIT EVALUATION..................................................................13
7.4 DATA TRANSFER....................................................................................14
7.5 BASIC SETTINGS....................................................................................14

Drive Test GmbH Munich Manual BIA600 Page 2 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
7.5.1 Erase memory..........................................................................................14
7.5.2 Peak force limit.........................................................................................14
7.5.3 Mode of measurement..............................................................................15
7.6 ERROR MESSAGES................................................................................15
7.7 DISPLAY UNIT MAINTENANCE ..............................................................15
7.8 BATTERY SEB2.......................................................................................16
7.8.1 Battery load state......................................................................................16
7.8.2 Transportation ..........................................................................................16
7.9 BATTERY SEB2.2....................................................................................17
7.9.1 Battery loading..........................................................................................17
7.9.2 Battery load state......................................................................................17
7.9.3 Transportation ..........................................................................................18
7.9.4 Disposal....................................................................................................18
7.9.5 Safety data sheet for Lithium-Polymer batteries........................................18
7.10 SEB2.2 OPTION: ANALOG INTERFACE 0509........................................19
7.10.1 Turn off/ on...............................................................................................19
7.10.2 Settings ....................................................................................................20
7.11 MEASURING SEB2 / SEB2.2...................................................................21
7.11.1 Preparation...............................................................................................21
7.11.2 Turn on display unit, set limit ....................................................................21
7.11.3 Measuring process ...................................................................................21
7.11.4 Load measured data into PC (upload) ......................................................22
7.11.5 Enter measurement properties..................................................................22
7.11.6 Print measurement report.........................................................................22
7.11.7 Short operating instructions......................................................................23
8. PC SOFTWARE PINCHPILOT.................................................................24
8.1 INSTALLATION........................................................................................24
8.1.1 System requirements................................................................................24
8.1.2 Installation steps.......................................................................................24
8.1.3 Language .................................................................................................24
8.1.4 Interface setting related to display unit......................................................25
8.1.5 Software updates......................................................................................26
8.1.6 Uninstalling software.................................................................................26
8.2 END USER LICENSE AGREEMENT........................................................26
8.3 GENERAL OPERATING STANDARD......................................................26
8.4 MAIN MENU.............................................................................................27
8.5 MEASUREMENT DATA ...........................................................................27
8.5.1 File name..................................................................................................27
8.5.2 Location of files.........................................................................................27
8.5.3 Properties.................................................................................................28
8.5.4 Details ......................................................................................................28
8.5.5 Data administration...................................................................................28
8.5.6 Single/ double/ triple/ quintuple measurement ..........................................29
8.5.7 Export.......................................................................................................29
8.5.8 Print..........................................................................................................29
8.6 PINCHPILOT SETTINGS .........................................................................30
8.6.1 Extras/ Options.........................................................................................30
8.6.2 Extras/ Settings ........................................................................................31

Drive Test GmbH Munich Manual BIA600 Page 3 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
8.6.3 Sensor/ Configuration...............................................................................32
8.6.4 Operating bars..........................................................................................34
8.7 MEASURING WITH PINCHPILOT............................................................35
8.7.1 Normal operation......................................................................................35
8.7.2 Controlled by PinchPilot............................................................................35
8.8 SOFTWARE MAINTENANCE...................................................................36
8.9 SOFTWARE PLUG-INS............................................................................36
8.10 SEQUENCE OF MEASUREMENTS.........................................................37
8.10.1 Templates.................................................................................................38
8.10.2 Details to work with sequences.................................................................38
8.10.3 Options of sequences...............................................................................39
8.11 CHANGE OF GUIDELINES......................................................................40
8.12 SOFTWARE EVALUATION......................................................................41
9. GUIDELINES, STANDARDS....................................................................42
9.1 GENERAL DEFINITION OF TERMS........................................................43
9.2 EN14752:2015..........................................................................................44
9.2.1 Test methods............................................................................................44
9.2.2 Requirements...........................................................................................44
9.2.3 Spacer detection.......................................................................................46
9.2.4 Evaluation display unit..............................................................................46
9.2.5 Evaluation PC-software PinchPilot............................................................46
9.3 EN14752:2019..........................................................................................46
9.4 EN14752:2022..........................................................................................46
9.5 EN14752:2005..........................................................................................47
9.5.1 Sensor width.............................................................................................47
9.5.2 Test methods............................................................................................47
9.5.3 Requirements...........................................................................................47
9.5.4 Evaluation display unit..............................................................................48
9.5.5 Evaluation PinchPilot................................................................................48
9.6 §35E, ABS. 5 STVZO ...............................................................................49
9.6.1 Test methods............................................................................................49
9.6.2 Requirements...........................................................................................49
9.6.3 Evaluation display unit..............................................................................50
9.6.4 Evaluation PinchPilot................................................................................50
9.7 EN14752-DB ............................................................................................51
10. TECHNICAL DATA..................................................................................52
10.1 SENSOR ..................................................................................................52
10.2 FORCE MEASUREMENT ........................................................................52
10.3 POWER SUPPLY.....................................................................................52
10.3.1 SEB2........................................................................................................52
10.3.2 SEB2.2.....................................................................................................52
10.3.3 SEB2.2B...................................................................................................52
10.4 ENVIRONMENT.......................................................................................52
10.5 ANALOG INTERFACE (OPTIONAL, ONLY FOR SEB2.2) .......................53

Drive Test GmbH Munich Manual BIA600 Page 4 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
11. GUARANTEE...........................................................................................54
12. CONTACT INFORMATION......................................................................54
13. APPENDIX...............................................................................................55
13.1 ERROR MESSAGES DISPLAY UNIT.......................................................55

Drive Test GmbH Munich Manual BIA600 Page 5 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
1. GENERAL
1.1 PURPOSE OF USE
The purpose of use of the Force Meter BIA600 is to measure the closing force of power
operated doors and evaluate the measured results with respect to the requirements of
applicable standards (refer to chapter “Standards”).
1.2 PROPER USE
Only use the device as described in this manual. Any other usage will be deemed as not in
accordance with the instructions and may lead to damage of property or even persons. The
manufacturer accepts no liability for damage caused by improper use.
1.3 OLD DEVICES
Old devices must not be disposed with household waste. They should be disposed in a local
recycling centre.
1.4 BATTERIES AND RECHARGEBLE BATTERIES
Every user is required to bring all batteries to local recycling centres.
1.5 TRANSPORT
For any transport of the instrument the transport case should be used.

Drive Test GmbH Munich Manual BIA600 Page 6 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
2. SYSTEM ARCHITECTURE
2.1 TETHERED
2.1.1 Sensor - SEB2
2.1.2 Sensor - SEB2 - RS232 –Windows-PC (PinchPilot)
2.1.3 Sensor - SEB2.2 - USB –Windows-PC (PinchPilot)
2.1.4 Sensor - SEB2.2 - USB –Windows-PC (DLL)
2.2 WIRELESS
2.2.1 Sensor-BT –Bluetooth –Android Endgerät (ForceMeter)
2.2.2 Sensor-BT –Bluetooth –Windows-PC (PinchPilot)

Drive Test GmbH Munich Manual BIA600 Page 7 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
3. STARTING UP
3.1 BIA600-(TETHERED)
3.1.1 Determining completeness
Sensor BIA600
Display unit SEB2 or SEB2.2
USB-cable, USB charger (SEB2.2)
PinchPilot-software (USB Stick)
Set of spacers (4 pieces)
Manual, calibration certificate (placed in the cover of the transport case)
Transport case
Display Unit
Sensor BIA600
Spacer No. 1
Spacer No. 2
Spacer No. 3
Spacer
No. 4

Drive Test GmbH Munich Manual BIA600 Page 8 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
3.1.2 Function test
Load display unit battery via USB charger
connect sensor to display unit,
turn on the display unit by briefly pressing the display unit push button,
after initialisation start a measurement by pressing the push button of the display unit,
apply/remove load to sensor, force is displayed
3.2 BIA600 BT (WIRELESS)
3.2.1 Determining completeness
sensor BIA600-BT
USB-cable, USB charger
PinchPilot-software (USB Stick)
set of spacers (4 pieces)
calibration certificate (placed in the cover of the transport case)
transport case
3.2.2 Function test (PinchPilot –PC)
Load sensor battery via USB charger
turn on sensor
connect sensor to PC via Bluetooth (refer chapter “PinchPilot)
install PC-software PinchPilot, connect PinchPilot to sensor (refer chapter “PinchPilot)
start a measurement via PinchPilot (sensor/Measure/start button)
apply/remove a load to sensor, measured force is displayed
3.2.3 Function test (ForceMeter App –tablet)
Load sensor battery via USB charger
Install ForceMeter App on Tablet (refer to chapter ForceMeter-App)
start a measurement via ForceMeter App
apply/remove a load to sensor; measured force is displayed
3.3 PLACING OUT OF OPERATION
When the instrument will not be used for a longer period of time, please regard these
measures:
Check if data to be used is still stored in the display unit (if so, upload data)
SEB2: remove battery; SEB2.2: Charge battery
The instrument should be stored in a dry environment within the limits of storage
temperature (refer to “Technical Data”).

Drive Test GmbH Munich Manual BIA600 Page 9 of 56
Version 5.2 Archive: Stamm_BIA600_EN_V5.2.docx
4. PINCH FORCE SENSOR
4.1 BASIC CONSTRUCTION
The instrument consists of a right and a left force initiation area of 100x100 mm.
The link between the two parts is performed by a leaf spring system including a strain gauge
Mechanical dimensions in mm
100
90