DT SWISS F 535 ONE User manual

FORKS
F 535 ONE
TECHNICAL MANUAL
V2021.11

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1. GENERAL ..................................................................................................... 3
2. SERVICE AND CARE .................................................................................... 5
3. TROUBLE SHOOTING................................................................................... 6
4. SMALL SERVICE .......................................................................................... 7
5. CONVERTING THE CONTROL ELEMENTS FROM MANUAL TO REMOTE . 17
6. CONVERT THE CONTROL ELEMENTS FROM REMOTE TO MANUAL........ 23
7. ADD / REMOVING APT VOLUME SPACERS................................................. 29

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F 535 ONE Technical Manual V2021.11
1. GENERAL
1.1 VALIDITY
This manual describes the component specied on the front page and the footer. This manual is valid for the
design of the product as of 22.11.21. Deviations are possible and all items are subject to technical changes.
1.2 SAFETY
The safety instructions are classied as follows:
DANGER
...indicates a hazardous situation that, if not avoided, will result in death or serious injury.
CAUTION
… indicates a hazard with a medium level of risk which, if not avoided, may result in minor or moderate
injury.
NOTE
… indicates a potentially hazardous situation that may result in damage to property.
1.3 TARGET GROUP
This manual is intended for the user of the component and dealers. This manual offers the experienced user
the possibility to carry out minor service work himself. If you have any doubts about your own abilities, you
should denitely contact a specialist or a DT Swiss Service Center.
Any warranty claims will lapse if work is not carried out properly.
1.4 LAYOUT
The cover page and the footing provide information about the type of product and manual as well as the
version of the manual. The DT Swiss contact details can be found on the back. A list of all DT Swiss service
centers can be found at www.dtswiss.com.
This manual is intended for being printed as an A5 booklet. Only print this manual if electronic usage is not
possible.

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1.5 GENERAL MAINTENANCE INFORMATION
Unless otherwise specied, moving parts, threads, O-rings and sealings must be greased before assembly.
CLEANING
For an optimal result of the maintenance works, every component that will be disassembled must be cleaned.
Only use cleaners and degreasers which do not damage the components. Especially the cleaning of O-rings
and sealings requires mild cleaners. Observe the instructions for use of the respective cleaner.
DT Swiss recommends the following cleaners:
• Motorex Rex
• Motorex Swissclean
• Motorex OPAL 2400, 3000 OPAL, OPAL 5000
Use soap water or similar mild cleaners for external cleaning.
TOOLS
To ensure a damage-free mounting and dismounting of the components, only use the tools which are
mentioned in this manual. Special tools are indicated at the beginning of a chapter in the table "Required
material".
The use of different tools is at the discretion of the user. If components are damaged by the usage of differing
tools, the user is liable.
DT Swiss special tools are precision tools. Damage-free mounting and dismounting of the components can
only be ensured if the tools are working properly and if the condition of the tools are perfect. Always keep the
tools in their original packaging or adequate devices to prevent damage.
1.6 ENVIRONMENTAL PROTECTION
The statutory regulations shall apply. Whenever possible, avoid creating waste. Waste, especially carbon,
lubricants, cleaners and any other uids must be disposed in an environmentally compatible manner.
Only print this manual if electronic usage is not possible.
1.7 EXCLUSION OF LIABILITY
The activities listed in this manual may only be carried out by persons with sufcient specialist knowledge.
The user is liable for any damage or consequential damage caused by wrongly maintained or installed
components. If you have doubts, please contact your region's DT Swiss pro level service center.
1.8 WARRANTY
Warranty conditions can be found at www.dtswiss.com.

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F 535 ONE Technical Manual V2021.11
2. SERVICE AND CARE
2.1 SAFETY
DANGER
RISK OF INJURY DUE TO WRONG MAINTENANCE OF THE FORK!
Incorrect maintenance or assembly of the fork can lead to incorrect function!
• Maintenance and assembly may only be done by a skilled professional.
• In case of any doubt, contact a DT Swiss service center.
• Only use original spare parts.
2.2 SERVICE INTERVALS
If service intervals are not respected, any warranty claims can be denied.
Task Interval
Full service carried out by a DT Swiss service center Annually or after 200 operating
hours
Small service (see “4. Small Service“ on page 7) 50 operating hours
more frequently in case of
extreme operating conditions.
Check fork for damage and cracks.
If there is any damage, contact the DT Swiss Service Centre.
Before and after every ride
and after a crash
Check the fastening is correct / check tightening torques Before each ride
Check the functionality Before each ride
Care (see below) After each ride
2.3 CARE AND CLEANING
The following care and cleaning instructions must be observed:
• Clean the fork with a damp cloth after each ride. Remove dirt accumulations in the area of the wiper
seals.
• Never use aggressive cleaners that damage the wiper seals.
• Do not use high-pressure cleaners. Water and dirt can get into the fork and damage it!
• Remove all visible, dried dirt from the area of the wiper seals. This will prevent dirt from getting into
the fork.
• Additional lubrication of the fork in the area of the wipers from the outside is not necessary.