Dungs VPS 504 User manual

1 … 12
Valve testing system
VPS 504
for multiple actuators
8.10
Technical description
The VPS 504 is the valve proving system
for DUNGS multiple actuators. The valve
proving system complies with EN 1643:
- Equipment operates independent of
residual pressure in the range of the
permissible operating range.
- Test volume ≤4 l
- Setting work not necessary on site
- Short test period: min. 10 s, max. 26 s
- Tightness or leaks are displayed by an
LED
- External fault display possible for series
02, series 04 and S05
- Group fault alarm optional for S01
(SSM)
- Suitable for TRD systems
- Electrical connection possible by plug con-
nection S01, 02, 03. No rewiring is required for
contact allocation as per DIN 4791.
- S04 and S05: electrical connection at
screw terminals via PG 13.5 cable entry
Application
Valve proving system for DUNGS single
valves, DMV double solenoid valve and
GasMultiBloc MB.
TheVPS 504can also be used for monitoring
the DUNGS solenoid valves up to DN 80,
with and without bypass connection.
24 VDC design for gas motors.
Suitable for gases of gas families 1, 2, 3
and other neutral gaseous media.
Approvals
EC type test approval as per EC Gas Ap-
pliance Directive:
VPS 504… CE-0085 AP 0168
EC type test approval as per EC Pressure
Equipment Directive:
VPS 504… CE0036
Approvals in other important gas consum-
ing countries. Special design for the North
American market with UL, FM and CSA
registration.
Printed in Germany • Edition 03.19 • Nr. 219 547

2 … 12
Specications
Operating pressure
Test volume
Pressure increase by motor pump
Nominal voltage, Frequency
Rating requirement
Prefuse (provided by customer)
Fuse installed in housing cover,
replaceable
Switching current
Degree of protection
Ambient temperature
Release time
Sensitivity limit
Switch-on duration of control
Max. number of test cycles
Installation position
Media
• Standard model
• Liqueedgasmodel
max. 500 mbar (50 kPa)
≥0.1l
≤4.0l
≈ 20 mbar
refer to type overview page 11
During pumping time approx. 60 VA, in operation 17 VA
10 A quick-acting or 6.3 A slow-acting fuse
Microfuse 6.3 slow-blow L 250 V; IEC-127-2/III (DIN 41 662)
Operating output VPS 504 S01, 02, 03, 04, 05: max. 4 A
Refer to motor startup current!
Interference output VPS 504 S02, 04, 05: max.1A
VPS 504 S01, 02, 03: IP 40
VPS 504 S04, 05: IP 54
50 Hz 230 VAC -15°C to +70°C
others: -15°C to +60°C
Approx. 10 - 26 s, depending on test volume and input pressure
max. 50 l/h
At inlet pressures of < 50 mbar, limit pressure rates well below 50 l of air per
hour occur due to the mode of operation.This allows for applications involving
low inlet pressures.
100 % ED
20/h. Wait for at least 2 minutes after carrying out more than 3 consecutive
test cycles.
vertical, horizontal, not upside down
Gasfamilies1,2,3,sewagegas,landllgasandbiogas(dry,H2S<0.1%by
volume) and other gaseous media
Not for gases having a butane content of > 60%
Gas family 3 and gases having a butane content of > 60%, gases having a
density of > 1 kg/m3
VPS 504 ValveprovingsystemforautomaticshutovalvesasperEN161,ClassAandClassB
The VPS 504 may be used with any other valve whose tightness in counter-ow direction
excludes by construction a leakage in ow direction.
The VPS 504 is suitable for all DUNGS valves according to EN 161 Classes A and B.

3 … 12
VPS 504 sectional diagram
V1 V2
1
7
8
VPS 504
DMVÉ Series
p
1
p
1
+20 mbar
V2
4 3 2 1 2 1
p
2
p
1
16
15
14
13
12
6
5
4
3
2
1
7
10
11
8
9
17
5
18
19
1 Hall switch
2 Solenoid
3 Pressure switch diaphragms
4 Compression spring
5 Filter
6 Solenoid valve anchor
7 Solenoid valve coil
8 Pressure pump
9 Unlock switch
10 Fault lamp
11 Operating lamp
12 Test nipple
13 Volume restrictor
14 Pump diaphragm
15 Pump linkage
16 PCB
17 Plug connection
18 Equipment fuse
19 Spare fuse

4 … 12
Idle state: Valves 1 and 2 are closed.
Pressure build-up:The internal mo-
tor pump increases the gas pressure
in the test section by approx. 20 mbar
compared to the input-side pressure
applied to valve V1.
During the test period, the installed
dierential pressure switch monitors
the test section for leakage. If the test
pressure is attained, the motor pump
isswitchedo(endoftestperiod).The
release time (10-26 s) depends on the
test volume (max. 4.0 l) and input pres-
sure (max. 500 mbar). If the test section
is tight, the contact is released to the
automatic burner control after max. 26
s - the yellow signal lamp lights up.
If the test section is leaky or if the pres-
sure increaseby+ 20 mbar is notattained
during the test period (max. 26 s), the
VPS 504 switches to fault.The red signal
lamp lights as long as the contact release
by the regulator or thermostat is present
(heat requirement).
If there is a short power failure during
the test or burner operation, the test
is started again automatically.
If the pumping time < approx. 10s,
thepressuredierencebetweenthe
testing system and the inletpressure is
balancedafterpumpingisnished.
Operation: The internal valve of the
VPS 504 is closed.
Program sequence
Functional description
The VPS 504 operates depending on
pressure build-up.
The programmodule starts to function
when heat is requested.
Test is performed depending on the
burner functional procedure:
Check prior to burner start or
Check during pre-purge period or
Check after burner shut-down
Function principle
}tF>10 s
}tF≈10s
Release period tF
Period which a VPS requires to per-
form a complete operation procedure.
The release period of the VPS 504
depends on test volume and input
pressure:
VTest < 1.5 l
pe> 20 – 500 mbar
VTest > 1.5 l
pe> 20 mbar
tF max. ≈ 26 s
Test period ttest
Pumping time of motor pump.
Test volume Vtest
Volume between V1 output-side and
V2 input-side and the intermediate
tube pieces.
VTest max. /VPS 504 = 4 l
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p
a
p
1
p
e
p
2
p a
p
1
p
e
DMV-D(LE)
A
AProgram
module
Instrument gland
Connection
Test volume
V [l]
Test
1234
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
p = 300 mbar
e
p= 100 mbar
e
p = 20 mbar
e
p = 500 mbar
e
Release period
⊕10 s
at test volume
†1,5 l
Field of application
Release period
t [s]
F
p + 20 mbar
e
V1
p = 500 mbar
max.
V2
VPS 504
p2
pa
p1
pe
p2
pa
p1
pe
Program
modul
p
e
V1
p = 500 mbar
max.
V2
VPS 504
p2
pa
p1
pe
p2
pa
p1
pe
Program
modul
p
e
V1
p = 500 mbar
max.
V2
VPS 504
p2
pa
p1
pe
p2
pa
p1
pe
Program modul
p
e
p
e
p
e
p + 20 mbar
e
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p a
p
1
p e
p
2
p
a
p
1
p e
Program
modul
p
e
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p
a
p
1
p
e
p
2
p
a
p
1
p
e
Program
modul
p
e
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p
a
p
1
p e
p
2
p
a
p 1
p
e
Program modul
p
e
p
e
p
e
p + 20 mbar
e
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p a
p
1
p e
p
2
p
a
p
1
p e
Program modul
p
e
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p
a
p
1
p
e
p
2
p
a
p
1
p
e
Program modul
p
e
V1
p = 500 mbar
max.
V2
VPS 504
p
2
p
a
p
1
p e
p
2
p
a
p 1
p
e
Program modul
p
e
p
e
p
e
Operation
Idle state Pressure
build-up

5 … 12
Electrical connection
VPS 504 S01
The VPS 504 S01 is connected in
series between temperature regula-
tor and automatic burner control via
a 7-pole connector. Connector pin
assignment betweenburner and boiler
is performed as per DIN 4791. For
pin assignment, refer to connection
diagram.
If the heat generator is wired as per
DIN 4791, no boiler- or burner-side
rewiring is necessary for electrical
connection.
The burner female connector is con-
nected with the cable-to-cable male
connector of VPS 504 S01.
The female connector VPS 504 S01
is connected with the cable-to-cable
male connector of the heat genera-
tor.
F1 Fuse
F2 Switch or limiter
F3 Regulator
H1 Fault signal
H2 Operation signal
P1 Operating hours counter
Stage 1
S1 Switch
X1B Female connection
X1s Male connection
Solenoid valve
Burner operation
Fault
Regulator chain
N
Pe
L
Burner female
connector (X 1B)
65 421
3
B4 S3 T2 T1 NL
Male connector
(cable-to-cable)
VPS 504
(X 1S)
B4 S3 T2 T1 NL
Control line
7 x 1
Female connector
(fixed)
VPS 504
(X 1 B)
Male connector
of heat generator
(X 1 S)
VPS 504
Series 01,
internal
Operation
V3 P
65 4 3 21
B4 S3 T2 T1 NL
B4 S3 T2 T1 NL
654321
654321
h
P1 H2 H1
F3 F2
S1
F1
SP SP
exchangeable
fuse:
6.3 slow-blow
L 250 V as per
IEC 127-2/III
(DIN 41662)
D5 x 20
Program owchart
0510 15 20 25
Programm flowchart VPS 504 "TIGHT": Examples Test volume = 0.3 l
Programm flowchart VPS 504 "TIGHT": Examples Test volume = 4.0 l
Programm flowchart VPS 504 "LEAKY"
[s]30
Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Fault signal
ttest

6 … 12
Solenoid valve
Burner operation
Fault
Regulator
N
Pe
L
Burner female
connector (X 1B)
65 421
3
B4 S3 T2 T1 NL
Male connector
(cable-to-cable)
VPS 504
(X 1S)
B4 S3 T2 T1 NL
Control line
7 x 1
Female connector
(fixed)
VPS 504
(X 1 B)
Male connector
of heat generator
(X 1 S)
internal
Operation
65 43 21
B4 S3 T2 T1 NL
B4 S3 T2 T1 NL
654321
654321
h
P1 H2 H1
F3 F2
S1
F1
SP SP
Pump
Electrical connection
VPS 504 S03
The electrical connection of VPS
504 S03 is performed as in VPS
504 S01.
Additional switching feature of
VPS 504 S03
If a fault signal is existent on S3
(burner fault), the regulator chain is
bridged to theburner viaan additional
relay inVPS 504 S03 and at the same
time the operatingvoltageofVPS 504
S03 is interrupted.
After eliminating the burner fault, the
valve proving system is restarted.
Only the fault signal coming
from the automatic burner
control of the burner may be con-
nected to connection S3. If you
do not observe this instruction,
persons may be injured or ob-
jects may be damaged.Therefore,
strictly keep to this instruction.
Electrical connection
VPS 504 S02
The VPS 504 S01 is connected in
series between temperature regula-
tor and automatic burner control via
a 7-pole connector.
The boiler male connector is inserted into
the female connector of VPS 504.
For pin assignment of female con-
nector VPS 504 and heat generator
male connector, refer to connection
diagram.
Switching feature: No disconnection
between operating voltage circuit and
control circuit.
Electrical connection
VPS 504 S01 SSM
Group fault alarm
The electrical connection of VPS 504
S01 SSM is performed the same way as
with the VPS 504 S01 (see page 5).
Additional switching characteristic
of VPS 504 S01 SSM
If the test path is „untight“, the VPS
switches to fault.
An additional relay in the VPS interrupts
the burner fault line S3 between burner
and heat generator. At the same time,
voltage is applied from the heat genera-
tor to S3 line and the LED H1 lights up.
Connector part
VPS 504 (X 1S)B4 S3 T2 T1 NL
Socket part (fixed)
VPS 504 (X 1 B)
Operation
V3 P
65 43 21
B4 S3 T2 T1 NL
654321
Control line 7 x 1
internal
exchangeable fuse:
T 6,3 L 250 V
IEC 127-2/III
(DIN 41662)
D5 x 20
VPS 504
S02 V3 P
~(AC) 230 V 50 Hz
T8 T7 T6 B5 NL1
T8 T7 T6 B5 NL1
NL
B4
6
S3
5
T2
4
T1 N
2
L
1
B4
6S3 5T2 4T1
3N
21 L
VPS 504
S01
intern
Betrieb
vom WŠrmeerzeuger
zum Brenner
Stecker
(fliegend)
Steuerleitung
7 X 1
Buchse
(fest)
V3
1
NC
VPS 504
S04
2
COM 3 NO 45 B6 L1 7 N8
~(AC) 230 V 50 Hz
V3
P
Male connector
T7: Fault
T6: Operation
thight
leaky
intern
exchangeable fuse:
T 6,3 L 250 V
IEC 127-2/III
(DIN 41662)
D5 x 20
VPS 504
S02 V3 P
= 24 V DC
T8 T7 T6 B5
-+
T8 T7 T6 B5
-+
-+
Steckerteil
T7: Störung
T6: Betrieb
dicht
undicht
intern

7 … 12
Electrical connection
VPS 504 S04
PG 13.5 cable duct and connection
to screw terminals below cover in
housing (see Dimensions VPS 504
S04, S05).
Floating control room signal
may only be used for signal-
ling, never for burner release.
Test volume of DUNGS multiple actuators MB-D..., MB-ZR..., MB-VEF..., DMV-..., MBC-...
Type
DMV-D(LE) 503/11
DMV-D(LE) 507/11
DMV-D(LE) 512/11
DMV-D(LE) 520/11
DMV-D(LE) 525/11
DMV-D(LE) 5040/11
DMV-D(LE) 5050/11
DMV-D(LE) 5065/11
DMV-D(LE) 5080/11
DMV-D(LE) 5100/11
DMV-D(LE) 5125/11
DMV-1500-D
DMV-...D (LE) -5065/12
DMV-...D (LE) -5080/12
DMV-...D (LE) -5100/12
DMV-...D (LE) -5125/12
Nominal
diameter
Rp/DN
Rp 3/8
Rp 3/4
Rp 1 1/4
Rp 2
Rp 2
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
Rp 2
DN 65
DN 80
DN 100
DN 125
Test volume
[l]
0.03 l
0.10 l
0.24 l
0.24 l
0.44 l
0.38 l
0.39 l
0.69 l
1.47 l
2.28 l
3.56 l
0.44 l
1.47 l
2.28 l
3.55 l
6.00l
Type
MB-D(LE) 403
MB-D(LE) 405
MB-D(LE) 407
MB-D(LE) 410
MB-D(LE) 412
MB-D(LE) 415
MB-D(LE) 420
MB-ZRD(LE) 405
MB-ZRD(LE) 407
MB-ZRD(LE) 410
MB-ZRD(LE) 412
MB-ZRD(LE) 415
MB-ZRD(LE) 420
MB-VEF 407
MB-VEF 412
MB-VEF 415
MB-VEF 420
MB-VEF 425
MBC 300
MBC 700
MBC 1200
MBC 1900
MBC 3100
MBC 5000
MBC 7000
Test volume
[l]
0.04 l
0.11 l
0.11 l
0.33 l
0.33 l
0.24 l
0.24 l
0.11 l
0.11 l
0.33 l
0.33 l
0.24 l
0.24 l
0.11 l
0.33 l
0.24 l
0.24 l
0.44 l
0.05 l
0.05 l
0.10 l
1.47 l
2.28 l
3.55 l
6.00 l
Nominal
diameter
Rp/DN
Rp 3/8
Rp 1/2
Rp 3/4
Rp 1
Rp 1 1/4
Rp 1 1/2
Rp 2
Rp 1/2
Rp 3/4
Rp 1
Rp 1 1/4
Rp 1 1/2
Rp 2
Rp 3/4
Rp 1 1/4
Rp 1 1/2
Rp 2
Rp 2
Rp 3/4
Rp 1 1/4
Rp 2
DN 65
DN 80
DN 100
DN 125
VPS 504
series 05
internal
B+–
Operating voltage
= (DC) 24 V
Release signal
tight
leaky
V3
P
S
Falut signal
I
max./maxi.
:
B : 4A
S : 1A
exchangeable fuse:
6.3 slow-blow
L 250 V
as per
IEC 127-2/III
(DIN 41662) D5 x 20
Electrical connection
VPS 504 S05
PG 13.5 cable duct and connection
to screw terminals below cover in
housing (see Dimensions VPS 504
S04, S06).
Operating voltage range
20 V - 30 V DC. Refer to mo-
tor startup current!
NC
VPS 504
Series 04
internal
COM NO B L1 N
Floating fault signal
(control room signal)
Operating voltage 230 V AC 50 Hz
}
Release signal
Operating voltage
Zero conductor
Groung
tight
leaky
V3
P
exchangeable fuse:
6.3 slow-blow
L 250 V
as per
IEC 127-2/III
(DIN 41662) D5 x 20

8 … 12
Using the VPS 504 at DUNGS indi-
vidual solenoid valves .../5
For mounting theVPS 504 to valves Rp
1 1/2 to Rp 2, the adapter kit, Order
No. 205 360 is required.
For mounting theVPS 504 to valves DN
40 to DN 80, the adapter kit, Order No.
222 740 is required.
Determining test volume VTest
1. Determine output-side volume of V1.
Refer to table for Rp 1/2 to DN 80.
2. Determine input-side volume of V2.
Refer to table for Rp 1/2 to DN 80.
3. Determine volume of intermediate
tube piece 3.
Refer to table for Rp 1/2 to DN 80.
4. VTest = Volume Valve 1 +
Volume
Intermediate tube piece +
Volume
Valve 2
VTest +
=Valve volume
V1 output-side+
V2 input-side
Volume of
tube line
Determining test volume VTest
V1 V2
L [m]
12
3
Program module
VPS 504
p 2
p
a
p
1
p
e
Adapter No. 205 360 / 222 740
Instrument gland
Connection
Volume V1
output-side
Volume V2
input-side
Volume of intermediate
tube piece
V1 <-> V2
1
2
3
p
2
p a
p 1
p e
Valve - Volume [l]
V1 outlet +
V2 inlet
Test volume [l] = Volume V1 outlet + V2 inlet + Pipeline length
Pipeline lengths between individual valves L [m]
Rp / DN
Rp 3/8
Rp 1/2
Rp 3/4 (DN 20)
Rp 1 (DN 25)
Rp 1 1/2 / DN 40
Rp 2 / DN 50
DN 65
DN 80
DN 100
DN 125
DN 150
DN 200
0,5 m
0,06 l
0,17 l
0,27 l
0,45 l
1,10 l
1,90 l
0,01 l
0,07 l
0,12 l
0,20 l
0,50 l
0,90 l
Rp DN Rp DN
1,5 m
0,16 l
0,37 l
0,57 l
0,95 l
2,20 l
3,90 l
Rp DN
1,0 m
0,11 l
0,27 l
0,42 l
0,70 l
1,70 l
2,90 l
Rp DN Rp DN
2,00 l
3,20 l
5,30 l
8,80 l
14,40
24,3 l
35,2 l
77,4 l
2,65 l
4,20 l
7,00 l
11,30 l
18,40 l
30,50 l
44,10 l
93,10 l
3,30
5,50 l
8,60 l
13,80 l
22,3 l
36,6 l
52,9 l
108,9 l
2,0 m
0,21 l
0,47 l
0,72 l
1,20 l
2,80 l
4,90 l
1,35 l
2,20 l
3,7
6,3 l
10,5 l
18,2 l
26,5 l
61,7 l
0,70 l
1,20 l
2,0 l
3,8
6,5 l
12,0 l
17,5 l
46,0 l
 VPS504 0,1l≤Vprüf≤4,0l      1l=1dm3= 10-3 m3
 VPS508 1,5l≤Vprüf≤8,0l
 VDK  0,4l≤Vprüf≤20,0l
········· DSLC  1,5l≤Vprüf

9 … 12
Themotorpumpswitcheso,thered
fault lamp lights up. Switch-through to
the automatic burner control does not
take place.
Functional check
By opening a screw plug in test nipple
p2(pa) during test period (pumping
time), leakage can be simulated and a
function check can take place.
Setting
The VPS 504 must not be adjusted
on site.
Assembly
DirectlyangetheVPS504laterallyto
the DUNGS multiple actuators (mount-
ing is possibleon left-handor right-hand
side) using two 10.5 x 2.25 O rings and
four M4 x 16 self-tapping screws.
Startup
1. Check test section for leaks after
assembly.
2. Start test by usingtemperatureregu-
lator and/or restart or by pressing the
reset button of VPS 504.
3. If the test section is tight
Depending on the length of the test
section and the residual pressure
applied, the pumpingtime isbetween
3 s and 26 s.
The release for the automatic burner
control is then given after approx. 10
s at the earliest (atsmall test volumes
and small input pressures) and after
approx.26 s at the latest (at large test
volumes and large input pressures)
- the yellow signal lamp lights up.
If the test section is leaky
The test pressure is not attained.
If an exhaust gas valve is
installed in the boiler, it must
be open at the beginning of the
test.
In order to prevent functional
and leakage problems, we
recommend the use of solenoid
valves as per EN 161 Class A and
Class B.
Insufficiently shielded fre-
quency converters could
cause faults in the VPS due to
network disturbances.
Make provisions for sucient
electrical shielding.

10 … 12
Dimensions [mm]
VPS 504 S01, S03
Dimensions [mm]
VPS 504 S02
Dimensions [mm]
VPS 504 S04, 05
pa
pe
petest nipple
pa test nipple
100
22
4,3
72
53,7
5
13
147
150
Sicherung eingebaut, auswechselbar
Fuse built into housing, exchangeable
Fusibile integré dans la couvercle du boîtier
interchangeable
Typ/Type/Type/Tipo
T 6,3 L 250 V
Betriebsanleitung beachten!
Please comply with the operating instructions!
Suivre les instructions de la notice d'utilisation!
Seguire le istruzioni!
pa
pe
pe
test nipple
pa
test nipple
100
22
4,3
72
53,7
5
13
147
150
Sicherung eingebaut, auswechselbar
Fuse built into housing, exchangeable
Fusibile integré dans la couvercle du boîtier
interchangeable
Typ/Type/Type/Tipo
T 6,3 L 250 V
Betriebsanleitung beachten!
Please comply with the operating instructions!
Suivre les instructions de la notice d'utilisation!
Seguire le istruzioni!
pa
pe
100
22
4,3
72
53,7
5
13
147
150
Standard:
PG 13.5
cable duct
Additionally, PG 11
cable duct possible
pe test nipple
pa test nipple
56 78
Fuse
Spare fuse
Female connector
X1B as per DIN 4791
Ø 9
Betrieb
Fonctionamento
Funziamento
Run
Störung
Dérangement
Blocco
Lockout
Typ VPS 504 Serie 01
Male connector
X1S as per
DIN 4791
126,5
pe
pa
Suction connection (gas input)
Pressure connection (to test section)
Spare fuse
Female connector
X1B as per DIN 4791
Ø 9
Betrieb
Fonctionamento
Funziamento
Run
Störung
Dérangement
Blocco
Lockout
Typ VPS 504 Serie 01
Male connector
X1S as per
DIN 4791
126,5
pe
pa
Suction connection (gas input)
Pressure connection (to test section)
pe
pa
Suction connection (gas input)
Pressure connection (to test section)
Ø 9
Betrieb
Fonctionamento
Funziamento
Run
Störung
Dérangement
Blocco
Lockout
Typ VPS 504 Serie 02
126,5
Spare fuse
pe
pa
Suction connection (gas input)
Pressure connection (to test section)
Ø 9
Betrieb
Fonctionamento
Funziamento
Run
Störung
Dérangement
Blocco
Lockout
Typ VPS 504 Serie 02
126,5
Spare fuse
pe
pa
Suction connection (gas input)
Pressure connection (to test section)
Ø 9
Betrieb
Fonctionamento
Funziamento
Run
Störung
Dérangement
Blocco
Lockout
126,5
Achtung, Warning, Attention, Attentione Vor dem Öffnen ist das Gerät stromlos zu schalten Before opening switch off power supply Ouverture uniquement hors tension Prima di apire l'aparecchio togliere la corrente
Spare fuse
Typ: VPS 504 Serie 04
Cover, electrical connection
pe
pa
Suction connection (gas input)
Pressure connection (to test section)
Ø 9
Betrieb
Fonctionamento
Funziamento
Run
Störung
Dérangement
Blocco
Lockout
126,5
Achtung, Warning, Attention, Attentione Vor dem Öffnen ist das Gerät stromlos zu schalten Before opening switch off power supply Ouverture uniquement hors tension Prima di apire l'aparecchio togliere la corrente
Spare fuse
Typ: VPS 504 Serie 04
Cover, electrical connection
Fuse
Fuse

11 … 12
VPS 504 type overview / accessories / order data
220 V
-15 %
+10 %
60 Hz
222 390
222 389
222 388
242 874
120 V
-15 %
+10 %
60 Hz
223 426
242 875
221 073
110 V
-15 %
+10 %
50 Hz
223 464
223 463
221 327
242 876
230 V
-15 %
240 V
+6 %
50 Hz
219 873
219 874
219 875
219 876
227 462
227 527
219 877
219 878
226 315
223 590
219 881
226 316
205 360
222 740
223 470
231 807
231 808
231 809
221 503
231 780
243 801
20-30
VDC
225 481
224 983
Version
VPS 504 Series …
Nominal voltage, Frequency
VPS 504 S01
7-pole plug connection Cable length: 0.30 m
Wiring as per DIN 4791 Cable length: 0.85 m
IP 40 degree of protection Cable length: 1.50 m
Cable length: 2.00 m
Group fault alarm Cable length: 0.85 m
Group fault alarm Cable length: 2.00 m
VPS 504 S02
7-pole plug connection with male connector
7-pole plug connection with male connector, CSAC,UC
Free connection without male connector
IP 40 degree of protection
Liqueedgasmodel withmaleconnector
VPS 504 S03
7-pole plug connection
Wiring as per DIN 4791 Cable length: 1.50 m
IP 40 degree of protection
VPS 504 S04
Connection to screw terminals
PG 13.5 cable duct
Additionally, PG 11 possible
Floating fault signal (control room signal)
IP 54 degree of protection
Liqueedgasmodel 
VPS 504 S05 (Gasmotors) CSAC,UC
VPS 504 S06 UL, FM, CSA
Accessories/spare parts
Adapter kit VPS 504 for solenoid valves up to Rp 2
Adapter kit VPS 504 for solenoid valves from DN 40 to DN 80
Adapter kit VPS / VDK
7-pole male connector, 2 cable inputs with strain relief (S02)
7-pole male connector, 4 cable inputs with PG 11 (S02)
7-pole male connector, 4 cable inputs with strain relief (S02)
Mountingkit(4xM4x16,2,2xO-Ring,2xlterinsert)
Appliance fuse link (5 pieces)
SparepartssetVPSlter

12 … 12
Valve testing system VPS 504
for multiple actuators
We reserve the right to make any changes in the interest of technical progress.
Head Oces and Factory
Karl Dungs GmbH & Co. KG
Siemensstraße 6-10
D-73660 Urbach, Germany
Telephone [phone]
Fax [phone]
Postal address
Karl Dungs GmbH & Co. KG
Postfach 12 29
D-73602 Schorndorf, Germany
e-mail [e-mail]
Internet www.dungs.com