Duplex STEAMTECH 12000 User manual

STEAMTECH 12000/4000
ENGLISH
1DUPLEXU K–01/ 17

STEAMTECH
INTERPRETATION OF THE SYMBOLS PLACED ON THE UNIT
BEFORE USING THE STEAM GENERATOR, READ AND FOLLOW THIS INSTRUCTION MANUAL.
IT IS RECOMMENDED TO KEEP THIS INSTRUCTION MANUAL TO CONSULT IT LATER OR TO GIVE IT TO THE
FOLLOWING OWNERS.
PLEASE READ THE SAFETY INSTRUCTIONS ON THIS HANDBOOK BEFORE PROCEEDING ON THE FIRST USE.
EVENTUAL DAMAGES DUED TO THE CARRIAGE MUST BE COMUNICATED AS SOON AS POSSIBLE TO YOUR
OWN RETAILER.
ATTENTION!!
STEAM…. VERY HOT SURFACE
ATTENTION !
READ THE OPERATING MANUAL
OPRATING MANUAL;
OPERATING INSTRUCTIONS
BURNING DANGER!!
IT IS COMPULSORY TO USE PROTECTIVE GLOVES.
EQUIPMENT WITH SOUND PRESSURE LEVEL > 85db
IT IS COMPULSORY TO USE EARS PROTECTIVE SHROUDS.
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STEAMTECH
ENVIRONMENT PROTECTION
ALL THE PACKINGS ARE RECYCLABLE, PACKINGS DO NOT HAVE TO BE
THROWN IN THE DOMESTIC WASTE BUT THEY HAVE TO BE DELIVERED TO THE
CENTERS SPECIALIZED FOR THE DISPOSING OF THE WASTE.
ALL DEVICES NOT USED ANYMORE CONTAIN PRECIOUS RECICLABLE
MATERIALS THAT SHOULD BE DELIVERED TO THE CENTERS SUITABLE FOR THE
DISPOSING OF THE WASTE. ELECTRIC AND ELECTRONIC EQUIPMENT,
BATTERIES, OIL AND SIMILAR SUBSTANCES MUST BE RECICLED IN THE PROPER
RECICLING CENTERS AND MUST NOT BE LEFT IN THE ENVIRONMENT.
SUBSTANCES SUCH AS OIL FOR MOTORS, DIESEL OIL, PETROL MUST NOT BE
LEFT IN THE ENVIRONMENT AND MUST BE RECICLED IN THE PROPER
RECICLING CENTERS ACCORDING TO THE ENVIRONMENTAL REGULATIONS.
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1. SUMMARY
1.
SUMMARY
4
2.
SAFETY REGULATIONS
4
3.
TECHNICAL CHARACTERISTICS
6
4.
PREFACE
6
5.
TECHNICAL DRAWINGS
7
6.
PARTS LIST
11
7.
OPERATING INSTRUCTIONS
12
8.
MAINTENANCE
15
9.
BEFORE REFERRING TO THE TECHNICAL SERVICE
17
10.
DECLARATION OF CONFORMITY
18
2. SAFETY REGULATIONS
The electric supply connection shall be made by a qualified electrician and comply with IEC 60364-1.
It is recommended that the electric supply to this machine should include either a residual current device that
will interrupt the supply if the leakage current to earth exceeds 30ma for 30ms or a device, which will prove
the earth circuit.
SAFETY VALVE This machine is equipped with two safety valves, able to ensure the safety of the
machine itself in case other primary control devices are inefficient (due to a failure). Due to the extreme
importance of these components and as not to compromise the safety of the machine, it is recommended to
provide to check them and to substitute them through an authorized service center every 2 years starting from
the purchasing date.
PRESSURE SWITCH This machine is equipped with a pressure switch able to check and to maintain the
pressure under certain preset limits (ref. “rated pressure” on the technical label underneath the machine). In
case there would be a steam leakage on the lower side of the machine, it means that the functioning of this
device has been compromised and the safety valve has been involved as to limit the boiler’s internal
pressure. It is recommended not to use the machine, immediately unplug the machine
from the power feeding and call the service center.
CALCIUM DRAIN FROM THE BOILER If you are not acquainted with the hardness level of the used
water, it is recommended to proceed with the boiler cleaning (according to the procedure indicated in the
proper section) after 24 hours of usage. On the contrary, if you know the hardness level and it is between 0
and 4 French degrees , the boiler cleaning can be carried out after 100 hours of usage.
ATTENTION. Do not use the appliance within the range of persons unless they wear
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protective clothing.
ATTENTION. The high pressure jets can be dangerous if not used properly. The jet does not have to be
directed against persons, electrical devices under tension or the unit itself.
Do not direct the jet against yourself or others in order to clean clothes or footwear.
Disconnect the power supply before proceeding with the maintenance effected by the user.
This device is not intended to be used by persons (including children) with a reduced physical, mental or
sensorial ability or with insufficient experience and/or competence, unless they are not supervised by a
person responsible for their safety and they are not instructed by that person on how to use the device.
Monitor the children so they cannot play with the machine.
To ensure the machine’s safety, use only original spare parts from the manufacturer or spare parts approved
by the manufacturer.
ATTENTION. Pressure hoses, fitting and couplings are important for the safety of the machine. Use only
hoses, fitting and couplings recommended by the manufacturer.
Do not use the machine if the power cord or other important parts of the machine are damaged, i.e. safety
devices, pressure hoses and trigger gun.
If an extension cord is used, the plug and socket must be of a watertight construction.
ATTENTION. Inadequate extension cords can be dangerous.
The user must not leave the iron (optional) unattended when it is connected to the power supply.
The hand-arm vibration data, referred to this device, are not mentioned as they are below 2.5 m / s ².
ATTENTION. Wear ear protections while using this machine .
ATTENTION. BURNING DANGER Use gloves to protect hands.
ATTENTION. This appliance has been designed for a use with cleaning agents supplied or recommended
by the manufacturer. The use of other cleaning agents or chemicals may adversely affect the safety of the
appliance. If using detergent (which has not to be foamy) please follow the specific instructions: 1 liter
detergent for every 10 liters water (about 10% is the detergent percentage), making sure to fill in first the
detergent to obtain a better mixing. Please be careful with the detergent to be used, as some
in commerce, if heated above 100°C , taken to the gaseous state, could emanate
highly toxic steams. Be aware to control the technical schedule and to consult the
supplier.
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3. TECHNICAL CHARACTERISTICS
To verify the technical data of your model, consult the plate under the appliance.
4. PREFACE
Dear Client,
We would like to congratulate you on your choice.
With the goal of improving and continually updating production by always offering innovative products, TECNOVAP
has studied, designed and created the STEAMTECH; a combined machine for cleaning which brings together the
power of steam and the force of vacuuming.
This product is equipped with a dependable stainless steel boiler with automatic refilling system which allows it to
produce a powerful and continuous supply of steam (24/24 hours).
The STEAMTECH model is also equipped with a separate detergent tank which enables the injection of a
detergent with hot water at 90-125°C.
With the power of steam, meaning ecological cleaning power, Tecnovap has combined a powerful vacuum able to
pick up solids and liquids.
The STEAMTECH is the ideal solution when it comes to cleaning and disinfecting. With the various accessories
available, it cleans, disinfects, and removes dirt eliminating completely even the bacterial flora hidden in those areas
most difficult to reach.
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5. TECHNICAL DRAWINGS
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6. PARTS LIST
1) Vacuum motor
42)
Steam & vac turbo lance
2) Vacuum power switch
43)
Nylon brush (Ø 28mm)
2A) Nylon filter for non soluble powders (optional)
44)
Brass brush (Ø 28mm)
3) Clamping hooks for vacuum drum
45)
St. steel brush (Ø 28mm)
4) Vacuum drum (14 liters)
46)
Small triangular brush
5) Locking latch vacuum outlet
47)
Steam plunger
6) Vacuum hose outlet
48)
Steam scraper
7) Power cord vacuum cleaner
49)
Nylon brush (Ø 60mm)
8) Detergent tank cap (yellow)
50)
St. steel wool pad
9) Water tank cap (blue)
51)
Floor tool for inserts
10)
Drain cap detergent tank
52)
Locking latches for inserts
10A) Drain cap water tank
53)
Insert squeegee / brush (L.375mm)
11)
General power switch
54)
Insert squeegee / squeegee (L.375mm)
11A) Position - OFF
56)
Steam & vacuum window cleaner (optional)
12)
Position –general ignition
57)
Cloth for window cleaner (optional)
13)
Position –boiler ignition
58)
Transparent carpet tool (optional)
14) ) “Ready steam” indicator (green)
59)
Steam & vac lance (optional)
15)
“Low water” indicator (red)
60)
Upholstery nozzle (optional)
15A) Pressure gauge / Hour meter
61)
Insert squeegee / squeegee (L.145mm) (optional)
16)
Carrying handle
62)
Insert squeegee / brush (L.145mm) (optional)
17)
Electric socket for vacuum cleaner
62A) Insert steel / steel (L.145mm) (optional)
18)
Handle bar
63)
Insert brush / brush (L.145mm) (optional)
19)
Hand wheel screw for handle bar (20mm)
64)
St. steel brush (Ø 60mm) (optional)
21)
Power cord
65)
Insert squeegee / brush (L.300mm) (optional)
22)
Steam outlet
66)
Carpet insert
23)
Boiler drain cap
68)
Long steam lance (optional)
24)
Bumper handle
70)
Steam hose w/ handgrip
25)
Hand wheel screw for bumper handle (20mm)
71)
Steam lance
30)
Vacuum hose coupler
72)
Rectangular brush
31)
Locking latch steam plug
73)
Cloth holder
32)
Steam plug
74)
Triangular brush
33)
Steam & vacuum hose w/ handgrip
75)
Locking latches for accessories
34)
Steam command switch
76)
Steam only extension tube
35)
Detergent command switch (intermittent)
80)
Steam hose Geyser w/handgrip
35A) Detergent switch (only for models with hot water
81)
Detergent switch
35B) Water switch (only for models with hot water
82)
Steam plug
36)
Steam adjustment switch (minimum)
83)
Steam command switch
37)
Steam adjustment switch (medium)
84)
Lance 400 mm
38)
Vacuum switch
85)
Lance 800 mm
39)
Hook for hose fixing (only for 6 bar models)
86)
Lance 1200 mm
40)
Locking latches for accessories
87)
Round nozzle
40A) Hand wheel screw (only for 10 bar models)
88)
Triangular stainless steel brush
41)
Steam & vac Extension tube
89)
Flat nozzle 4 cm
90)
Stainless steel brush
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STEAMTECH
6. OPERATING INSTRUCTIONS
(a) After opening the packaging box, fix the handle bar (18) to the rear support plate and lock it with the two hand wheel screws (19). Carry
out the same operations with the bumper handle (24) by fixing the hand wheel screws (25) under the chassis, next to the front wheels
(b) Insert the plug (7) into the outlet (17) and verify that the vacuum power switch (2) on the vacuum head is in ON position.
(c) Lift the reserve tank caps (8 and 9) and add water to the water tank with the blue cap and appropriately diluted
detergent in the detergent tank with the yellow cap of the machine. It is recommended to be very careful
during this process because an inverted filling up (detergent into the water tank or water into the detergent tank)
causes a steam generator fault.
(d) When using detergent (not foamy for extraction machines) please follow the specific instructions:
normally 1 liter detergent for every 10 liters water (about 10% is the detergent percentage), making sure
to fill in first the detergent to obtain a better mixing. Please be careful with the detergent to be used, as
some in commerce, if heated above 100°C , taken to the gaseous state, could emanate highly toxic
steams. Be aware to control the technical schedule and to consult the supplier. Be aware to check the
technical schedule and to consult the supplier.
(e) Insert the plug (21) into an electrical outlet, making sure that the voltage and the amperage correspond with those printed on the plate
located under the machine.
ATTENTION
WHEN THE WATER TANK IS EMPTY, WITH THE LOW WATER INDICATOR (15) ON, ADD WATER TO THE
WATER TANK (9).
Refilling of detergent:
Once the detergent tank is empty, proceed as follows:
1. Add diluted detergent in the tank (8).
2. Activate the switch (35 or 35A, it depends if your machine is equipped with the hot water injection option) until detergent comes out of
the accessory.
3. The machine is now ready for use.
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STEAMTECH
OPERATING THE STEAMTECH WITH KIT RADAMES / STAR
Insert the vacuum hose (30) into the vacuum hose outlet (6) and the steam plug (32) into the steam outlet (22) on the machine.
In case your machine is a 6 bar model (see the technical data located under the machine), it is necessary to insert also the hook to fix the
hose (39). Push until the latches (5 and 31) lock into place.
Activate the general power switch (11) and switch it to the position “boiler ignition” (13) for the production of steam and wait approx. 3-8
minutes (depending on the model) until the green “ready steam” indicator (14) lights up indicating the boiler has reached its operating
pressure. The switches (36,37 and 38) located on the handle have to be in the OFF position.
Positioning the switches (36 and 37) on the handgrip will regulate the steam flow as follows: switch (36) minimum flow, switch (37) medium
flow, switches (36 and 37) maximum flow. Use the steam command switch (34) to activate steam flow.
The vacuum switch (38) activates the vacuum cleaner and can be used simultaneously with steam.
The detergent switch (35) or (35A, for models with hot water injection) enables you to inject detergent with the steam by activating it for a few
seconds at a time to avoid excess liquid with the steam; to spray hot water please refer to what previously indicated activating the switch
(35B).
Attention!!
Using the switch (35B) you will get hot water under pressure which, according to the model of the machine,
can reach a temperature of 180°c; please pay attention that the switch has not to be pressed accidentally
and that the jet has not to be directed toward people or animals.
To clean with the combination of steam, injection of detergent and vacuum suction, choose the accessory best suited for the job:
The multi-purpose floor tool (51): with appropriate inserts (53,54,66). Inserts are locked into place by sliding the latches (52) toward the
internal side (OPEN position), pressing them upwards, then sliding the latches toward the external side (BLOCK position). By consequence
apply the tool on the hose or on the extension tubes and lock them by sliding the latches (40) in BLOCK position, then screw the handle
screw (40A) (only for 10bar models). Remember that the command switches on the handle (36-37-38) must be on OFF position until the end
of this procedure.
Turbo lance steam/vac (42): to be used by itself with the small round brushes (43-46, 49) or with steam plunger (47) and steam scraper
(48) according to the cleaning job to be executed. To fix this tool please refer to the fixing instruction indicated above.
Once the cleaning is finished it is recommended to vacuum approx. 3-5 litres of clean water to rinse the inside of the hose (33) and the
suction conduits. Wash and dry all accessories used. Remove the vacuum drum (4) and, after emptying and rinsing it, let it dry before storing
it away.
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STEAMTECH
OPERATING THE STEAMTECH WITH KIT JULY
Insert steam plug (32) into the steam outlet (22) found on the top right of the machine. Push until the latch (31) locks into place (6 bar
models). Activate the locking snap (10 bar models).
Activate the general power switch (11) and switch it to the position “boiler ignition” (13) for the production of steam and wait approx. 3-8
minutes (depending on the model) until the green “ready steam” indicator (14) lights up indicating the boiler has reached its operating
pressure. The switches (36,37 and 38) located on the handle have to be in the OFF position.
Activating the switches (36 and 37) on the handgrip will regulate the steam flow as follows: switch (36) minimum flow, switch (37) medium
flow, switches (36 and 37) maximum flow. Use the steam command switch (34) to activate steam flow.
Follow the same procedure as “operating the machine with Kit Radames” to use water or detergent injection.
Insert the steam lance (71) by sliding the latch (75) to the OPEN position, lock into place and then slide the latch into BLOCK position, then
screw the hand wheel screw (40A) (only for 10 bar models).
Follow the same procedure in attaching the rectangular (72) or the triangular brush (74) which can be covered with an absorbing cloth by
using the gripper (73) to hold the cloth in place. This is a recommended use to clean delicate surfaces (such as precious wood for ex.) or
vertical surfaces (in tiles for ex.) etc. The cloth is acting as dirt "extractor" in this case.
OPERATING WITH THE STEAM LANCE GEYSER (mod. 10 bar)
Insert steam plug (82) into the steam outlet (22) found on the machine.
Activate the general power switch (11) and switch it to the position “boiler ignition” (13) and wait approx. 3-8 minutes (depending on the
model) until the green “ready steam” indicator (14) lights up indicating the boiler has reached its operating pressure. Press the steam
command switch (83) to activate the steam flow. If necessary press the detergent switch (81) in short intervals to inject detergent.
Insert the desired lance (84-85-86) onto the Geyser handgrip (80) and screw onto the lance the nozzle (87) or the various optional
accessories (88-89-90) according to the type of cleaning to be carried out. Now your lance is ready for use.
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8. MAINTENANCE
ATTENTION
DISCONNECT FROM ELECTRICAL POWER SUPPLY BEFORE CARRYING OUT USER MAINTENANCE. IT
IS RECOMMENDED THAT BOILER MAINTENANCE IS CARRIED OUT WHEN THE EQUIPMENT HAS
COOLED DOWN. (I.E. SWITCHED OFF FOR AT LEAST 5 HOURS)
MAINTENANCE OF THE STEAM GENERATOR
ELIMINATING SCALE RESIDUE FROM THE BOILER
If you are not acquainted with the hardness level of the used water, it is recommended to proceed with the boiler
cleaning after 24 working hours. On the contrary, if you know the hardness level and it is between 0 and 4 french
degrees , the boiler cleaning can be carried out after 100 working hours.
Fill the water tank, placing a recipient container under the machine and remove the boiler drain cap (23) underneath the machine.
Then activate the general power switch (11) and switch it to the position “general ignition” (12), letting the water pump working for a couple
of minutes, then put the general power switch (11) in the “OFF” position (11A) and disconnect the power cable (21) from the electrical plug
and close the boiler drain cap.
The cleaning of the boiler is completed; connect the power cable (21) into the electrical plug and activate the general power switch (11) into
the position (13). It is recommended to activate also the switch (36 minimum steam) on the hose, pressing the safety switch (34) as to
allow the outlet of the air remained into the empty boiler. Wait until the refilling system has finished (approx. 3 minutes). The maintenance
of the boiler is completed.
MAINTENANCE OF THE VACUUM CLEANER
Specific filter for non soluble powders.
Clean the filter periodically (2A optional).
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MAINTENANCE OF THE ACCESSORIES
Grease occasionally joints on the accessories and hose extensions.
PG5123
OR 29.82x2.62
PG5106
OR 9.25x1.78
PG5116
OR 6.75x1.78
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STEAMTECH
9. BEFORE REFERRING TO THE TECHNICAL SERVICE
PROBLEM
POSSIBLE CAUSE
REMEDY
Machine does not produce steam
Lack of power.
Make sure plug (21) is well inserted and that
and vacuum does not work.
there is main power to the outlets.
The red "low water" indicator (15)
All the water from the water tank (10A) has
Refill the water tank with clean water.
lights up.
been consumed.
There is no injection of detergent.
All the detergent from the detergent tank (10)
Control the level in the detergent tank, if
could have been consumed.
necessary, refill the detergent tank
Suction power is missing.
A) Lack of power to the vacuum cleaner.
A) Make sure the switch (2) is on and the plug (7)
B) The vacuum tube is obstructed.
is well inserted (17)
C) The vacuum drum (4) is full of water.
B) Clean tube and accessory used.
C) Empty the vacuum drum (4)
Water
leaks
through
the
Check the wear of the o-ring.
Clean and lubricate the o-ring with grease.
connections of the accessories.
if necessary, replace with one spare supplied.
Steam does not come out.
A) Boiler has not reached yet the operational
A)
Wait a few minutes.
pressure (green light (14) is off).
B)
Switch on the steam command switches (36-
B) Steam command switches (36-37) are off.
37).
C) Steam command switch (34) has not been
C) Use the steam command switch (34) to
used.
activate steam flow.
Drops of water come out of the
At beginning of work water condenses in the
After a few minutes of use this problem will
accessories.
tubes and accessories due to the difference in
cease.
temperature.
If it continues, proceed to the cleaning of the
boiler.
Noise inside the generator
The boiler getting cold, after about 6-7 hours
Wait for the pressure stabilization (about 2-3
creates an internal depression which, at each
minutes), the noise disappears.
ignition, provokes some vibrations.
Accessories do not fit perfectly.
There is dirt build up in the joints and
Clean and lubricate the joints.
lock/release latches (40).
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10. EC DECLARATION OF CONFORMITY
DICHIARAZIONE DI CONFORMITA’ CE
(EC DECLARATION OF CONFORMITY)
TECNOVAP S.R.L. con la presente dichiara che:
le macchine per pulizia a vapore modello:
(Certifies that the steam cleaning machine model):
Chattanooga Steamtech
Risultano conformi alle specifiche delle direttive
(conforms to the specifications of directives)
2006/95/CE 2004/108/CE 2006/42/CE 2002/95/CE
Per il controllo della conformità alle sopraindicate direttive, sono stati seguiti i seguenti standard :
(For the checking of conformity to the above directives, the following standards have been used):
Riferimento alle norme armonizzate:
(Reference to harmonized standards):
EN 60335-1
EN 60335-2-2
EN 60335-2-79
EN 55014-1
EN 55014-2
EN 61000-3-2
EN 61000-3-3
PESCANTINA –VERONA (ITALY)02-02-2010
FRANCHINI Giuliano
(Managing Director)
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Extraordinary maintenance procedure
Generator
Date of
Intervention description, replaced components etc.
working hours
intervention
THE MANUFACTURER RESERVES THE RIGHT TO PRODUCE TECHNICAL AND STRUCTURAL
IMPROVEMENTS WITHOUT PRIOR NOTICE.
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20 DUPLEX UK–01/17
This manual suits for next models
1
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