Duplo DC-516 User manual

i
Thank you for your purchase of the Multi finisher DC-516.
To ensure safe and efficient prolonged use of this machine, read and thoroughly understand this
manual before using the machine.
After using this manual, be sure to keep it in a handy place for reference.
Pictorial Symbols and Other Notations Used in This Manual
(→P.00 xxxx)
The English version of DC-516 Instruction Manual is the original instructions.
PLEASE NOTE
In the interests of upgrading our product, specifications and other data given in this manual are
subject to change without notice.
If the manual contains anything that you do not understand, contact the dealer for clarification.
Introduction
: Introduces instructions for correct operation of the machine.
If these instructions are ignored, the machine may not be able to operate at
optimum performance or may break down.
: Introduces information that is useful for operation and maintenance of the
machine, or information about the machine’s performance, etc.
: Indicates the page number and item containing related information.
IMPORTANT
REFERENCE

ii
DECLARATION OF CONFORMITY
For EU
Duplo Seiko Corporation, located at 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Japan, declares that the product (or products)
Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom
En
KONFORMITÄTSERKLÄRUNG
Inhaber der technischen Datei in der Europäischen Gemeinschaft:
Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom
Ge
DECLARATION DE CONFORMITE
Duplo Seiko Corporation, dont le siège est situé au 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Japon, déclare que le ou les produits
Dépositaire du dossier technique auprès de la Communauté européenne :
Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom
Fr
DICHIARAZIONE DI CONFORMITÁ
Duplo Seiko Corporation, sita a 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Giappone, dichiara che il prodotto (o i prodotti) è/sono
Responsabile della documentazione tecnica all’interno della Comunità Europea:
Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom
It
DECLARACIÓN DE CONFORMIDAD
Duplo Seiko Corporation, con domicilio en 353, Koudai, Kinokawa-shi, Wakayama 649-6551, Japón, declara que el producto (o los productos)
cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.
Depositario del archivo técnico en la Comunidad Europea:
Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom
Sp
Low Voltage Directive 2014/35/EU
Machinery Directive 2006/42/EC
Electromagnetic Compatibility Directive 2014/30/EU
Restriction of Hazardous Substances Directive 2011/65/EU
Niederspannungsrichtlinie 2006/95/EG
Maschinenrichtlinie 2006/42 EG
Richtlinie 2004/108/EG zur elektromagnetischen Verträglichkeit
Directive 2006/95/CE relative au matériel électrique destiné à être employé dans certaines limites de tension
Directive 2006/42/CE relative aux machines
Directive 2004/108/CE concernant la compatibilité électromagnétique
Directive 2011/65/UE relative à la limitation de l’utilisation de certaines substances dangereuses
Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione
Direttiva 2006/42/CE sui macchinari
Direttiva 2004/108/CE di compatibilità elettromagnetica
Direttiva 2011/65/UE sulla restrizione dell'uso di sostanze pericolose
Directiva 2006/95/CE sobre baja tensión
Directiva 2006/42/CE sobre máquinas
Directiva 2004/108/CE sobre compatibilidad electromagnética
Die Duplo Seiko Corporation mit Sitz in 353, Koudai, Kinokawa-shi, Wakayama 649-6551 Japan, erklärt hiermit, dass das Produkt (oder die
Directiva 2011/65/UE de restricción de sustancias peligrosas

iii
Disposal of Old Electrical & Electronic Equipment
This symbol (the symbol of the crossed out wheeled bin) indicates that in European
countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for
recycling advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and
recycling, you will help prevent potential negative effects on the environment and human
health. En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an,
dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden
darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler
hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile
dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung,
Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen
Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen. Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce
produit ne doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou
renseignez-vous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte
et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’
environnement et la santé humaine. Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi
HXURSHLTXHVWRSURGRWWRQRQGHYHHVVHUHEXWWDWRQHLUL¿XWLGRPHVWLFL
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle
autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo
corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo. It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este
producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite
asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la
normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un
tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos
negativos en el medio ambiente y la salud humana. Sp

iv
A circle with a line through it indicates a prohibited action.
The particular act prohibited is indicated by a picture inside the circle.
(In the example shown here, the prohibited act is disassembly.)
A black disc indicates an instruction, or sometimes a prohibited action.
The instruction itself is indicated by pictorial symbols drawn in white on
the disc. (In the example shown here, the instruction is Remove the plug
from the outlet.)
Notes on Safety (Please Read and Observe)
Various symbols and pictures are used in this manual and on the labels affixed to the machine.
These symbols and pictures provide warnings and instructions to prevent danger to you or other
person, and to prevent damage to office property.
The meanings of these symbols and pictures are explained below.
Indicates a high degree of potential danger. Failure to heed the warning
may lead to death or serious injury.
Indicates a medium degree of potential danger. Failure to heed the
caution may lead to injury or damage to property.
<Examples of Pictorial Symbols>
WARNING
CAUTION
●Precautions for Use
Safety Precautions
●If the machine is used after foreign matter (metal fragments, water, or liquid) has
entered the machine, this may result in fire or electric shock.
→Turn the main unit’s power switch OFF, and then remove the power plug from
the outlet. Contact the sales distributor.
WARNING
●Laser beam
Cautions to indicate potential Laser beam hazard.
●If the machine is used after heat, smoke, a strange smell, or other abnormality
has been detected, this may result in fire or electric shock.
→Turn the power switch OFF, and then remove the power plug from the outlet.
Contact the sales distributor.
●Do not place flower vases, flowerpots, cups, or water containers (including metal
containers) on top of the machine.
→Fire or electric shock may result if liquid spills inside the machine.
●Keep the machine away from a pin, wire, or other metallic or foreign objects.
Do not allow liquid to enter the machine through its openings or gaps.
→Malfunctions and fire or electric shock may result.
●Do not insert or drop metal, flammable material, or any other materials through
the ventilation holes into the interior of the machine.
→Doing so may result in fire or electric shock.

v
Notes on Safety (Please Read and Observe)
●Caution for Grounding
●Use only the power cord that is provided among the accessories.
Insert the power cord plug firmly into the socket, so that proper electrical contact
is effected.
→Use of any other power cord could result in imperfect grounding.
If grounding is imperfect and electrical leakage occurs, fire or electric shock
could result.
WARNING
●Caution for Power Supply and Power Cord
●Use only the power cord that is provided among the accessories. The power cord
is only for this product. Never use it for another product.
●Do not use a source voltage other than that specified.
Do not connect two or more loads to a single outlet.
→Doing so may result in fire or electric shock.
●Do not remove or insert the power plug with wet hands.
→Doing so may result in electric shock.
●Do not damage, break, or modify the power cord.
Do not place heavy objects on, tug or bend it unnecessarily.
→Doing so may result in fire or electric shock.
●Remove the power plug itself, not the cord.
→Tugging the cord may damage it (expose conductors, or cause disconnections,
etc.), resulting in fire or electric shock.
●Be sure to remove dust from the power plug and/or the outlet.
Using these without removing dust may have minute electric current flow to the
surface due to the humidity and cause fire due to the heat.
→It may cause fire or electric shock.
WARNING
WARNING
●Prohibition of Disassembly or Modification
●Do not modify the machine.
→Doing so may result in fire or electric shock.
●Do not remove the rear lid, cabinet, or covers from the machine.
→The inside of the machine contains high-voltage parts, which may cause electric
shock.

vi
Notes on Safety (Please Read and Observe)
WARNING
●Caution for Location
●Do not place the machine in a humid or a dusty area.
→Doing so may result in fire or electric shock.
CAUTION
●Before moving the machine, remove the power plug from the outlet.
→If the power cord is damaged, this may result in fire or electric shock.
●Do not place the machine in an unstable position such as on an unsteady floor or
a sloping area.
→If the machine drops or falls over, it may result in injury.
●Avoid placing the machine in a place subject to direct sunlight or heating
equipment such as a stove.
●Avoid placing the machine in a place subject to high or low temperature or high
humidity.
→The document absorbs moisture and it may cause document jams or wrinkles.
●Leave the power cord unplugged when the machine is not used for a long period.
→The insulation may deteriorate and cause electrical fire.
WARNING
●Do not expose your eyes to the laser radiation either directly (i.e., after reflection
from a mirror or a shiny surface).
Loss of sight may possibly occur in case of the exposure to laser high power
density.
Caution - Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
●Do not disassemble the product.
Doing so may cause the laser beam to leak, resulting in the danger of visual
impairment.
●This laser Product is classified as Class 1 laser devices under IEC 60825-1 Ed.2
(2007) and the regulations of Laser Notice No. 50 for this certification.
●This laser Product complies with 21 CFR 1040.10 and 1040.11. except for
deviations pursuant to Laser Notice No.50, dated June 24,2007.
●Caution for Laser Sensor (Option)

vii
Notes on Safety (Please Read and Observe)
CAUTION
●Caution for Cleaning
●Before cleaning the machine, turn off the power switch and unplug the power
cord.
→If the machine is activated accidentally, it may cause injury.
●Do not use flammable sprays or solvents inside or near the machine.
→Gas may accumulate inside the machine causing fire or explosion.
●Preventing Injury to Hands or Fingers
●The slitter unit (option) and the perforation unit (option) contain uncovered upper
and lower tools. Keep your hands or fingers off inside those.
●Use tweezers or a similar tool to remove a jammed document.
Be sure to unplug the power cord before removing a jammed document in order
to prevent electric shock.
●Caution for Installation
WARNING
WARNING
●The machine must be installed by service person only.
→If you want to change installation location, contact your service person.
(Changing location requires precise adjustment.)
●Be sure to lock the casters during operation.
→If the center of gravity of the machine is unstable, this could result in machine
overturning.

viii
Notes on Safety (Please Read and Observe)
Locations of Safety Labels
Keep the safety labels clean at all times.
If the labels become damaged or come off, contact our service person.
No. Part No. Name Q'ty
1M7-T303* (ENGLISH) WARNING LABEL 2
M7-T307* (OTHER) WARNING LABEL 2
2S2-T115* WARNING LABEL 2
3P9-T310* CAUTION LABEL 1
1
2
3

ix
Notes on Safety (Please Read and Observe)
No. Part No. Name Q'ty
2 U7-109* LABEL 1
No. Part No. Name Q'ty
3 U7-T108* LABEL 1
●The symbol in the LABEL indicates the elevator down
switch.
●The symbol in the LABEL indicates the power switch.
3
2
230 V model only

x
Notes on Safety (Please Read and Observe)
Label of High-Voltage Warning
There is a high-voltage area inside the machine.
No. Part No. Name Q'ty
1 U7-T102* CAUTION LABEL 1
230 V model only
●The safety symbol in the WARNING LABEL indicates risk
of electric shock inside the machine.
1

xi
Notes on Safety (Please Read and Observe)
Location of Rating Labels
Rating labels are located as shown below.
1
2Weight:131Kg
Short-circuit rating:24A ac
Electrical diagram:Y2-V700*
Date of mfg:***( 月 )****( 西暦 )
Address of the manufacturer
:353 Koudai Kinokawa-shi Wakayama 649-6551
Japan
3

xii
Notes on Safety (Please Read and Observe)
Emergency Stop Function
The machine is equipped with the emergency stop functions for the safety of an operator.
When you need to stop the machine for emergency, press the emergency stop switch.
Turning the switch to the right releases the emergency stop.
To stop the machine normally, press the STOP key of this machine.
No. Part No. Name Q'ty
1 U7-T107* LABEL 1
1
ࠉ
Emergency stop switch
Turning the switch to the right releases
the emergency stop.

xiii
Notes on Safety (Please Read and Observe)
Interlock System for Safety
No. Name Equipment for safety
1 Top cover The safety interlock system functions when the cover is opened,
and the machine stops running.
2 Blade replacing cover The safety interlock system functions when the cover is opened,
and the machine stops running.
It is the function for keeping you safe and for avoiding any danger operations or situations by the
limitation of operation which may cause a damage to the machine or other surrounding facilities.
The DC-516 is equipped with safety function for the case of causing any dangerous operations or
situations, and it stops running the operation in those cases.
1
2

xiv
Notes on Safety (Please Read and Observe)
Machine Dimensions and Required Space for Operation
2125
1510
1375
795
Unit: mm

xv
Chapter 1
Contents
Introduction ........................................................................... i
Notes on Safety (Please Read and Observe) .................................iv
Safety Precautions .............................................................iv
Locations of Safety Labels ...................................................viii
Label of High-Voltage Warning................................................x
Location of Rating Labels .....................................................xi
Emergency Stop Function.................................................... xii
Interlock System for Safety ..................................................xiii
Before Using This Machine
Part Names and Their Functions.................................................. 2
Appearance ...................................................................... 2
Appearance (Ejection Side)................................................... 3
Inside.............................................................................. 4
Creaser Module ................................................................. 5
Cutter Module ................................................................... 6
Slitter Module.................................................................... 7
Control Panel .................................................................... 8
Turning Power ON/OFF............................................................. 9
Turning Power ON.............................................................. 9
Turning Power OFF ............................................................ 9
Preparation Before Use ............................................................10
Loading Documents ...........................................................10
Adjusting the Elevator Height (Feed Tray) ................................12
Adjusting the Air Amount .....................................................12
Adjusting the Height of the Separator......................................12
Skew Adjustment ..............................................................13
Adjusting the Suction Skew ..................................................14
Setting the Exit Tray...........................................................15
Attaching the Guide (Ejection Side) ........................................16
Attaching the Card Stacker (Option) .......................................16
Replacing the Module in Slot 1..............................................19
Replacing the Module in Slot 2..............................................19
Slitter Modules.......................................................................21
Slitter Units......................................................................21
Removing the Slitter Units ...................................................23
Attaching the Slitter Units ....................................................25
How to Use the Gauge........................................................27
Attaching the Guide ...........................................................30
Creaser Module .....................................................................31
Creaser Module ................................................................31
Change Directions of the Creaser Tools (Upper/Lower) ................32
Registration Mark ...................................................................34
End Mark .............................................................................36

Chapter 2
Chapter 5
Chapter 6
Chapter 3
Contents
Chapter 4
Programming JOB
Before Programming a JOB........................................................38
Standby Screen .................................................................38
Enter JOB Screen ..............................................................43
Programming a JOB .................................................................50
Programming a JOB with Template .........................................50
Programming a JOB with Wizard ............................................61
Programming a JOB with Advanced........................................64
Changing the Stored JOB ..........................................................68
Basic Operations
Processing Documents by Retrieving a Saved JOB...........................70
Retrieving a Saved JOB by JOB Number ..................................70
Retrieving a Saved JOB by JOB Log .......................................75
Retrieving a Saved JOB by Category .......................................76
Processing a JOB in Pause Feeding Mode .....................................78
Process ................................................................................79
Adjust...................................................................................83
System .................................................................................86
Environment...........................................................................89
Troubleshooting
When Messages Appear............................................................96
When a Document Jam Has Occurred......................................... 102
J02 FEED TRAY .............................................................. 102
J03 FEED ERROR ........................................................... 103
J05 SLOT1 AREA ............................................................ 106
J06 SLOT2 AREA ............................................................ 108
J08 EXIT TRAY ............................................................... 109
J09 WASTE BOX AREA..................................................... 110
Daily Maintenance
Daily Maintenance ................................................................. 112
Cleaning the Feed Rollers........................................................ 113
About Protection of Sponge Rollers ............................................ 114
Specifications
Specifications ....................................................................... 116
Appendix
Index.................................................................................. 120

1
Chapter 1
Before Using This Machine
1
This chapter contains essential information you should understand such as how to
set up the system, the names of the machine parts, etc.
Before Using This Machine
Part Names and Their Functions...........................................................2
Appearance ...............................................................................2
Appearance (Ejection Side)............................................................3
Inside.......................................................................................4
Creaser Module ..........................................................................5
Cutter Module ............................................................................6
Slitter Module.............................................................................7
Control Panel .............................................................................8
Turning Power ON/OFF......................................................................9
Turning Power ON.......................................................................9
Turning Power OFF .....................................................................9
Preparation Before Use .................................................................... 10
Loading Documents ................................................................... 10
Adjusting the Elevator Height (Feed Tray) ........................................ 12
Adjusting the Air Amount ............................................................. 12
Adjusting the Height of the Separator.............................................. 12
Skew Adjustment ...................................................................... 13
Adjusting the Suction Skew .......................................................... 14
Setting the Exit Tray................................................................... 15
Attaching the Guide (Ejection Side) ................................................ 16
Attaching the Card Stacker (Option) ............................................... 16
Replacing the Module in Slot 1...................................................... 19
Replacing the Module in Slot 2...................................................... 19
Slitter Modules............................................................................... 21
Slitter Units.............................................................................. 21
Removing the Slitter Units ........................................................... 23
Attaching the Slitter Units ............................................................ 25
How to Use the Gauge................................................................ 27
Attaching the Guide ................................................................... 30
Creaser Module ............................................................................. 31
Creaser Module ........................................................................ 31
Change Directions of the Creaser Tools (Upper/Lower) ........................ 32
Registration Mark ........................................................................... 34
End Mark ..................................................................................... 36

2
Part Names and Their Functions
Appearance
No. Name Function
1Top cover Open this to replace a module and to remove the document
jam from the inside of the machine.
2Control panel Displays operations and status. Sets functions and enters
JOBs.
3Insert cover Open this to change directions of the creaser tools.
4Emergency stop switch Press this to stop the machine in emergency. Turning the
switch to the right releases the emergency stop.
5Separator adjustment knob Adjusts distance between the separator and the conveyance
belt when a document is not fed or is double-fed.
6Airflow adjustment knob Adjusts airflow level when a document is not fed or is double-
fed.
7Skew adjustment knob Adjusts document skew.
8Feed tray Place original documents here.
9Side guide Set this according to the document width.
10 Feeding support tray Set this according to the document length.
11 Back guide Set this according to the document length.
12 Level adjustment knob Adjust height of the elevator when a document is not fed or is
double-fed.
13 Feed guide adjustment
knob Adjusts the feed guide position.
14 Elevator down switch Press this to lower the feed tray.
2
3
4
5
6
12
14 13
8
9
10
11
1
7