Dust Free Bio-Fighter VersaLight 1SVL14 User manual

FUSE
®
FUSE
®
©2015 Dust Free® • All rights reserved. • 212702-00 Rev. 4C10/15
BIO-FIGHTER
VersaLight 1S and 2S
Ultraviolet Light Systems
P/N
Model 1SVL14 #06151
Model 1SVL16 #06153
Model 1SVL20 #06155
Model 1SVL00 #06208
P/N
Model 2SVL14 #06152
Model 2SVL16 #06154
Model 2SVL20 #06156
Model 2SVL00 #06209
®
GENERAL
This product is designed to help disinfect the inter-
nal surfaces of heating, ventilation, and air condi-
tioning systems. Bacteria and viruses that are in
the air stream that passes through the system will
also be reduced. The result is an improved level of
indoor air quality for occupants and improved sys-
tem hygiene.
The Bio-Fighter® emits ultraviolet(UV-C) radiation
at a frequency of 254 nanometers, which has been
proven effective in damaging the DNA of microor-
ganisms such as viruses, bacteria, yeast and
molds. This process either destroys the micro-
organism or neutralizes its ability to reproduce.
FEATURES
• Reduces or prevents mold growth on HVAC
coils, allowing them to operate at peak effi-
ciency. Also significantly reduces bacteria,
viruses, fungi, and yeasts in the ductwork.
• High output, long life UV-C lamps.
• Remote-mount lamp configuration.
• Multi-input voltage electronic ballast.
• Odor control (O3) lamps available.
INCLUDED INSIDE BOX
• Bio-Fighter® VersaLight UV-C system
• UV-C bulb(s) (Not included on models 1SVL00, 2SVL00.)
• Power cord
• Viewport(s)
• Gasket(s)
• Sheet metal screws
• Installation & operation manual
• UV warning label for duct
• Registration card
TOOLS REQUIRED FOR INSTALLATION
• Electric drill
• Phillips screw bit or screwdriver
• 1/2" drill bit
• 1" drill bit or holecutter
• Eye protection
BEFORE INSTALLING
• Read all instructions carefully. Failure to do
so could damage the equipment or cause
harm to yourself or others.
• Acknowledge all warnings.
• Only qualified technicians should perform
the installation.
Installation & Operation Manual

BIO-FIGHTER® VERSALIGHT 1S, 2S INSTALLATION & OPERATION MANUAL
2
Dimensions
Base - 13"L x 4 1/2"W x 2 5/8"H
Remote Lamp Housing - 3 5/8"L x 3"W x 1 1/4"H
Weight:
VersaLight 1S - 5 3/4lbs.
VersaLight 2S - 6 lbs.
Electrical:
120V-240V, 50/60Hz, 1PH. 3 amp-250V fuse.
120V, 3-prong, 6 ft., detachable power cord.
Accessories:
6ft., 3-prong, 240V detachable power cord.
6ft., whip-type, 120V/240V detachable power cord.
Listings:
FIFRA - File # 73316
(Federal Insecticide Fungicide Rodentcide Act)
ETL Safety Agency - File #2002554
U.S. Patent Nos. 5,334,347, 5,817,276, 6,245,293, 6,267,924,
6,280,686, 6,313,470, 6,627,000, 6,539,727, 6,932,494, 6,550,257.
Specifications subject to change without notice.
®
13"
2.625"
3" 1.25"
3.625"
Remote Lamp Housing
4.5"
3.437"
ETL LISTED
CONFORMS TO
UL STD 1598
CERTIFIED TO
CSA STD C22.2 NO. 250.0
Important:
The device must be installed in compliance
with all national and local electrical and
mechanical codes. Failure to do so will void
Dust Free® warranty.

BIO-FIGHTER® VERSALIGHT 1S, 2S INSTALLATION & OPERATION MANUAL
3
UV-C Light May Degrade Plastic and Rubber.
Shield exposed plastic drain pans, wire insula-
tion, flex duct, or other plastic/rubber compo-
nents from UV-C light.
SELECTING A LOCATION
This device installs in the air handling system
and is best suited for hallway closet upflow
applications or applications where space in
front of the AHU is very limited. Select a
mounting location with enough clearance for
the lamp to be installed and replaced easily.
Allow approximately 14"-20" depending on
lamp length.
A 120V or 240V electrical supply is required.
Any modification to the supplied power cord
will void ETL safety listing and Dust Free®
warranty. Accessory 240V power cord
(#06205) is required for 240V electrical out-
lets. If an electrical outlet is not available,
accessory whip-type power cord (#06303) is
available for hard-wiring the device to power.
CAUTION
UV-C Light Hazard.
UV-C light can cause temporary or permanent loss of
vision, and sunburn. To prevent exposure, do not
install device in any applications that allows UV-C
light to be visible after installation.
WARNING
Special Installation Notes
• Do not install in closet return grille applications.
• Do not install in outdoor applications.
•Do not expose wiring or plastic parts to UV-C light.
• Do not install where UV-C light can be seen
after installation.
•Do not install beneath a humidifier.
•If the UV device is installed on the inlet side
(return air side) of a coil, make sure that the
HVAC system is configured such that the
blower is located between the return air filter
and the inlet side (return air side) of the coil,
such as would be found in a traditional up-
flow, or horizontal furnace with the coil
placed after the heat exchanger.
•If the UV device is installed near an air filter,
check with filter manufacturer for UV-C
resistance properties.
•If the desired UV installation location is
intended to irradiate an air filter, to neutralize
the microbiological matter on the air filter
surface, such as would be found in the
return air drop of a basement application or
in the return plenum of a horizontal system
in an attic; take precautions as described in
note above, and make sure the UV fixture is
placed on the return side of the filter. DO
NOT INSTALL THE UV FIXTURE ON EITHER
SIDE OF THE FILTER IN HALL / CLOSET
RETURN AIR APPLICATIONS. (See ATTEN-
TION! Warning sheet #212945-00).
Fig. 1 Use included mounting screws to install device at desired
location.
BASE MOUNTING (Fig.1)
Place the base at the desired location and use
the included mounting screws to install the
base to the surface.
FUSE
®

Sharp Edge Hazard.
Be careful of sharp edges on device and
HVAC equipment while installing the device.
Personal injury may result.
INSTALLING THE LAMP (Fig.3)
To maximize the efficiency and life of the UV-C
lamp, clean each lamp prior to installation.
Use isopropyl alcohol and cotton cloth to wipe
dust and fingerprints from the lamp.
Gently insert the lamp into the lamp hole.
Slide the bracket over the the retaining lip of
the lamp and tighten the two knurled nuts until
the lamp is securely fastened. The lamp seals
against the base of the unit using a rubber
grommet which prevents air leaks. Repeat for
each lamp of the installation.
Fig. 3 Lamp is secured with a sliding bracket tightened with two
knurled nuts.
Fig. 4 Reinstall lamp housing.
REMOTE LAMP HOUSING (Fig.4 )
After lamp has been installed, reinstall the
remote lamp housing using the knurled nuts.
The remote lamp housing must be in place
prior to attaching the electrical harness.
Clean lamp(s) prior to installation.
Failure to remove dirt and fingerprints from
the lamp(s) could shorten their lifespan.
CAUTION
UV-C Light Hazard.
UV-C light can cause temporary or permanent loss of
vision, and sunburn. Take precautions to protect eyes
and skin from direct exposure.
WARNING
BIO-FIGHTER® VERSALIGHT 1S, 2S INSTALLATION & OPERATION MANUAL
4
CAUTION
Fig. 2 Lamp is secured with a sliding bracket tightened with two
knurled nuts.
REMOTE LAMP MOUNTING (Fig.2)
Remove the remote lamp housing from the
remote lamp base by removing the knurled
nuts. Then install the remote lamp base to the
surface with the includes mounting screws.
Using the remote lamp base as a template,
drill a 1" hole for the lamp. Repeat for the sec-
ond lamp base if applicable.

BIO-FIGHTER® VERSALIGHT 1S, 2S INSTALLATION & OPERATION MANUAL
5
Fig. 5 Attach lamp harness to lamp. The plastic boot slips over
the lamp and seals the connection from moisture.
CONNECT POWER AND CHECK OPERATION
With the cover replaced, connect the
VersaLight to proper power. If optional whip-
type power cord (#06303) is used see fig. 8
for power connection.
The device power switch must be turned on
and device checked for operation using the
viewport. The lamp(s) should be radiating a
bright blue light.
OPERATION
Under normal conditions the Bio-Fighter®
VersaLight should be operated continuously to
extend the life of the lamp(s), and to increase
the effectiveness in disinfecting the location
selected.
A convenient power switch is located on the
device, and should be turned off before any
maintenance on the device or HVAC system is
performed.
CONNECTING THE HARNESS (Fig.5 )
With the lamp housing in place attach the con-
nector to the lamp. Hold back the protective
boot to expose the harness connector. The har-
ness connector is asymmetrical and can only be
attached one way. If the harness does not attach
easily, rotate 90 degrees and try again. After the
harness connector is attached, slide the protec-
tive boot over the lamp/connector. The protec-
tive boot fits snugly over the lamp and seals the
connection from moisture, dust, etc.
INSTALLING THE VIEWPORT
The VersaLight comes with a UV-C safe view-
port that must be installed separately. To
install the viewport, select a location near the
VersaLight installation and drill a 1/2" hole in
the duct. Then press the viewport into the hole.
TROUBLESHOOTING
Maintenance and troubleshooting should be
performed by a qualified technician.
Device fails to operate. (On/Off switch light is
not lit.)
1. Check that device is connected to proper
power.
2. Check that fuse is in good working order.
Replace with 250V/3A fuse if necessary.
Device fails to operate. (On/Off switch light is lit.)
1. Check that device is connected to proper
power.
2. Check that ballast is receiving correct
power. Replace ballast if necessary.
3. Check continuity of lamp filaments. Replace
lamp if necessary.)
4. Check that lamp is properly connected to
lamp connector.
5. Check that wires are properly connected to
lamp and ballast.
Connect green wire
to ground.
Whip-type Power
Cord Option
Connect black
and white wires
to proper power.
Fig. 8 Optional whip-type power cord.

BIO-FIGHTER® VERSALIGHT 1S, 2S INSTALLATION & OPERATION MANUAL
6
PROPER CLEAN-UP TECHNIQUE IN CASE OF
LAMP BREAKAGE
•Wear protective gloves, eyewear and mask.
•Sweep the broken glass and debris into a plastic
bag, seal the bag, and dispose of properly.
Contact your local waste management office for
proper disposal.
•Do not use a vacuum cleaner. Do not
incinerate.
LAMP DISPOSAL
Dispose of your spent UV-C lamps at your
local recycling center. You may also send your
spent lamps in the same container you
received your replacement lamps to:
Dust Free® Lamp Reclamation
1112 Industrial Drive
Royse City, TX 75189
Replacement Parts Part No.
UV-C Lamp - 14" 06157
UV-C Lamp - 16" 06032
UV-C Lamp - 20" 06033
UV-C-O3 Lamp - 14" 06162
UV-C-O3 Lamp - 16" 06072
UV-C-O3 Lamp - 20" 06073
Ballast - VersaLight 1S
Ballast - VersaLight 2S
Power Cord (120V)
Power Cord (240V)
Power Cord (Whip-Type) (120V/240V)
Power Cord Receptacle
Slide Bracket Springs (2)
Slide Bracket
Knurled Nuts (2)
Lighted On/Off Switch
Fuseholder
Fuse
For information on the dealer in your area call: 1-972-635-9564.
Visit us at http://www.dustfree.com
FUSE REPLACEMENT
1. Disconnect power cord.
2. Unscrew the knob marked "Fuse" and
remove fuse.
3. Install new fuse and screw knob back in
place. Only use a 250V/3 amp fuse.
4. Reconnect power cord.
UV-C Light Hazard.
UV-C light can cause temporary or permanent loss of
vision, and sunburn. Take precautions to protect eyes
and skin from direct exposure.
WARNING
LAMP REPLACEMENT(Annually)
The lamp should be replaced annually even if
it appears to be operating normally. UV-C
energy production diminishes over time.
1. Obtain the correct replacement lamp for
your model.
2. Disconnect power to the equipment.
3. Open the cover of the device. Allow lamp
to cool 10 minutes before touching.
4. Disconnect the electrical connector to the lamp.
5. Remove the remote lamp housing.
6. Unscrew the two knurled nuts of the lamp
retaining bracket and slide the bracket
away from the lamp retaining lip.
7. Carefully remove the UV-C lamp and
replace it with the new lamp. Be sure to
clean the lamp of dust and fingerprints
prior to installation.
8. Slide the retaining bracket back in place
and tighten knurled nuts.
9. Reattach the remote lamp housing. The
remote lamp housing must be in place
prior to attaching the electrical connector.
10. Reconnect electrical connector to the lamp.
11. Reconnect power.
12. Verify operation.
Mercury Hazard. Do Not Break.
Each UV-C lamp contains a small amount of Mercury.
May cause redness or irritation. Use proper disposal
techniques in case of breakage.
WARNING
Burn Hazard.
During replacement, allow lamps to cool 10 minutes
before removing them. Personal injury may result.
WARNING
06197
06194
06309
06215
06303
212106-00
210-0005-001
210929-00
210226-00
750-0026-002
212225-00
750-0108-001

BIO-FIGHTER® VERSALIGHT 1S, 2S INSTALLATION & OPERATION MANUAL
7
LIMITED LIFETIME WARRANTY
Dust Free LP warrants this Bio-Fighter UV-C Light to be free from defects in materials and workmanship
under normal use and service, for as long as it is owned by the original purchaser. This warranty does not
cover UV-C lamp(s), which carry a one (1) year warranty from the date of installation, or the ballast(s)
which carry(s) a three (3) year warranty.
This warranty does not cover cosmetic damage, damage due to acts of God, damage as a result of han-
dling or shipment, negligence, misuse, connection to improper voltage, improper maintenance, or abuse.
This warranty is void if defect(s) result from failure to have this unit installed by a qualified, properly
licensed, heating and air conditioning contractor in compliance with all local building and construction
codes.
Dust Free LP's exclusive obligation under this warranty shall be to supply, without charge, a replacement
for any covered component of the Bio-Fighter UV-C Light which is found to be defective within the param-
eters defined herein. Dust Free LP reserves the right to replace or repair the defective part or component.
DUST FREE LP SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY
BREACH OF WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. (Some
states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation
may not apply to you.) THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND DUST FREE LP
EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, WHETHER WRITTEN OR ORAL, IMPLIED OR
STATUTORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY, WORKMAN-
SHIP, OR FITNESS FOR A PARTICULAR USE. If the limited warranty is void due to failure to use a quali-
fied contractor all disclaimers of implied warranties shall be effective upon installation.
How to make a warranty claim or have questions answered:
Should you have a warranty claim or questions about the warranty policy, contact the distributor or dealer
from which you purchased the product. Proof of original purchase and proof of identity that the original
purchasing party is filing the claim is required in order to initiate a warranty claim. Defective parts must be
returned no later than thirty (30) days after the failure to the installing contractor together with the model
number, serial number, and date of installation. All service and removal must be performed by a licensed
HVAC contractor. You must pay shipping charges and all other costs of warranty service. Warranty is only
valid the United States and Canada.
THIS WARRANTY SHALL NOT OBLIGATE THE MANUFACTURER FOR ANY LABOR COSTS AND SHALL
NOT APPLY TO DEFECTS IN WORKMANSHIP OR MATERIALS FURNISHED BY THE INSTALLING CON-
TRACTOR AS CONTRASTED TO DEFECTS IN THE GERMICIDAL LIGHT ITSELF.
NOTE: Do not return any products or parts to the factory without a factory issued Return Authorization
number issued by the Dust Free LP customer service department.
In the event you have any questions concerning the use and care of this product or this warranty which
have not been answered to your satisfaction by the distributor or dealer, please call or write the factory.
Dust Free®
PO Box 519
1112 Industrial Drive
Royse City, TX 75189
1-972-635-9565