Dustcontrol DC 1800UL User manual

DC 1800UL
Original instructions
WARNING! Read the instruction manual before using the machine.
Part No 94567

DC 1800 UL - 2 Part No 94567
2017-10-11
Manufactured by:
Dustcontrol AB
Box 3088, Kumla Gårdsväg 14
SE-145 03 Norsborg
Tel: + 46 8 531 940 00
[email protected]
www.dustcontrol.com
Sold by:
Dustcontrol reserves the right to change specifications without notice and is under no obligation to alter
previously delivered products. Dustcontrol is not responsible for errors or omissions in this user instruc-
tion.

DC 1800 UL - 3 Part No 94567
ENGLISH
Contents
Safety Considerations _________ 4-5
Technical Data_________________ 6
Description____________________ 6
Operation_____________________ 7
Service ______________________ 8
Accessories___________________ 9
Warranty _____________________ 9
Trouble Shooting _______________ 9
Spare parts __________________ 10
EC-declaration________________ 11
Dustcontrol Worldwide__________ 12

DC 1800 UL - 4 Part No 94567
2017-10-11
Safety Considerations
Read all instructions before attempting to operate
this machine.
If not this safety consideration follows the guarantee
isnot validand personal injury andmachine damage
can be caused.
WARNING! When using electric machines,
basic safety precautions should always be followed
toreduce the riskof fire,electric shockand personal
injury, including the following:
1. Important!
No hotparticles norignitionsources areallowed
to be sucked into the unit. The machine should
not be used for explosives, unstable or pyrop-
horic particles.
- Operators shall be adequately instructed on
the use of these machines.
- Do not leave appliance when plugged in.
Unplug from outlet when not in use and before
servicing.
- Do not allow to be used as a toy. Close
attention is necessary when used by or near
children.
-Do not unplug by pulling on cord. To unplug,
grasp the plug, not the cord.
-Do not handle plug or appliance with wet
hands.
-Do not put any object into openings. Do not
use with any opening blocked; keep free of
dust, lint, hair, and anything that may reduce
air flow.
-Keep hair, loose clothing, fingers.
-Turn off all controls before unplugging.
-Use extra care when cleaning on stairs.
-Connect to a properly grounded outlet only.
See Grounding Instructions.
-”Do not use without dust bag and/or filters in
place.”
-To Reduce the Risk of Electric Shock – Do
Not Use Outdoors or on Wet Surfaces”
-To Reduce the Risk of Electric Shock- Un-
plug Before Cleaning or Servicing”
-This machine is for dry use only.
– CAUTION! To Reduce the Risk of
Injury From Moving Parts – Unplug Before
Servicing”
– CAUTION! This machine is for indoor
use only.
– CAUTION!This machine shall be stored
indoors only.
2. Work area environment
Don´t expose the machine for rain. Don´t use it
in damp or wet locations or in presence of flam-
mable liquids or gases.
3. Overload
Never let the machine operate fully throttled.
Always follow the regulations pertinent to the
material you areworking with ie asbestos. Don´t
use the machine for purposes that it isn´t inten-
ded for.
4. Body injuries
Never let the suction come in contact with parts
of the body. The strong suction effect can hurt
the blood-vessels in the skin. Don´t repair the
electric components yourself. The machine
should be serviced by qualified personnel only.
Faults may cause injury. See also below under
warnings.
5. Don´t abuse cord
Never pull the machine by the cord. Keep the
cord from heat and sharp edges. Check the
electric cable regularly for damage.
6. Important measure
With cleaning andmaintenance on themachine,
the power cable should be dis-connected from
the supply. The machine must not be washed or
cleaned with water.
7. Maintain the machine with care
Keepthemachinecleanand check thatthe hose
isundamagedand that allgasketsare tight. Fol-
lowinstructions.Keep handlesdry andfreefrom
oil and grease.

DC 1800 UL - 5 Part No 94567
Safety Considerations
8. Checking for damage
Before futher use of the machine it should be
carefully checked that the machine is unda-
maged. If appliance is not working as it should,
has been dropped, damaged, left outdoors, or
dropped into water, return it to a service center.
Use cord as a handle, close a door on cord. Do
not run appliance over cord. If there are any
damaged parts these should be repaired by a
Dustcontrol authorized service center.
If the supply cord is damaged, it must be re-
placed by the manufacturer, its service agent
or similarly qualified persons in order to avoid
a hazard.
ENGLISH
SAVE THESE INSTRUCTIONS.
9. Warning
Useonlyaccessoriesandreplacablepartswhich
areavailablein the Dustcontrol catalogue.Note!
Ifyou usewrong spareparts (filter andcollection
sacks) the machine can leak hazardous dust
which can cause personal injury. The handle
on the top of the machine can only be used by
manual power and empty container. The mach-
ine in constructed for a maximal totalweight of
40 Kg. Higher loading can cause damage.
This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they
have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety. Children should be
supervised to ensure that they do not play with
the appliance.
This machine is intended for commercial use
only, for example in hotels, schools, hospitals,
factories,shops, offices and rental businesses.
10. Grounding Instructions
This appliance must be grounded. If it should
malfunction or breakdown, grounding provides
a path of least resistance for electric cur-
rent to reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and groun-
ding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
WARNING - Improper connection of the
equipment-grounding conductor can result in
a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt
as to whether the outlet is properly grounded.
Do not modify the plug provided with the app-
liance - if it will not fit the outlet, have a proper
outlet installed by a qualified electrician.
This appliance is for use on a nominal 120-V
circuit and has a grounding attachment plug
that looks like the plug illustrated in sketch A
in Figure 20. Make sure that the appliance is
connected to an outlet having the same con-
figuration as the plug. No adaptor should be
used with this appliance.

DC 1800 UL - 6 Part No 94567
2017-10-11
Technical Data
DC 1800 DC 1800 XL
HxWxL 780x402x382 mm 1225x402x382 mm
Weight 15 kg 19 kg
Inlet x 50 mm x 50 mm
Hose length Ø 50 5 m 5 m
Collection container 15 l 60 l
Flow, max 190 m3/h 190 m3/h
Neg. pressure max 24 kPa 24 kPa
Power consumption 1340 W (120 V) 1340 W (120 V)
Auto: Power consumption connected tool */min 200 W
Fine filter polyester, area 1.5 m21.5 m2
Degree of separation fine filter, (EN 60335-2-69, Class M)99.9 % 99.9 %
Filter area micro filter 0.85 m20.85 m2
Degree of separation micro filter , (EN 60335-2-69, Klass H) 99.995 % 99.995 %
(EN 1822-1) HEPA H13 HEPA H13
Sound level < 68 dB(A) < 68 dB(A)
Description
Themachineshould beused forsuction andsepara-
tion ofdried dust. Themachinefulfil thedemands for
separation of unhealthy dust.
The DC 1800 is, despite it’s compact size, a full ca-
pacity Dustcontrol machine. It is stable, tough and
reliable and particularly suited to spot extraction in
many different applications ie: welding, grinding,
sanding and cleanup with the 38 mm program.
Dust separation is in any case as efficient as with
the larger Dustcontrol machines.
The design is ergonomic and appealing. With a very
low sound level of 68 dB(A) at 1m distance, the
DC 1800 is suitable for use in areas which are sen-
sitive to noise. The direct drive two stage high pres-
sure fan is integrated into the units top. The 1400 W
capacity fan is double insulated for higher safety.

DC 1800 UL - 7 Part No 94567
Operation
DC 1800: Connect the unit to a suita-
ble power source, note requirements
on the ID plate. If an extension cord is
to be used, only waterproof cords are
acceptable.
The DC 1800 is equipped with a filter
indication lamp that indicates when
the filter needs cleaning or changing.
The filter is genereally cleaned once
or twice daily during normal continu-
ous operation. The unit must be in
operation to perform filter cleaning.
Loose the tube from the suction pipe
and press the plastic cage against
the black stop head on the exhaust
channel so that maximum pressure is
created in the cyclone.
Open the port on the side o the unit
three to six times. This reverse pulse of air cleans
the filter.
The machine can be used both with or without col-
lection sack.
The collection sack should only be changed after
the cleaning of the filters. The collection sack must
be tied off when it is removed from the container.
Use only original Dustcontrol spare parts. There
should not be any fold on the container border. The
tightness make that the sac does not being sucked.
When remounting the motor top and the cyclone on
the container the hose inlet should be pointed ac-
cording to the picture beside.
For best result:
- Secure that no air is between the bag and
the barrel when you apply the bag.
- Secure that no air is leaking between the
bag and the barrel when you are using the
machine.
ENGLISH

DC 1800 UL - 8 Part No 94567
2017-10-11
Service
During cleaning and service of the unit, the unit
should be disconnected from the power supply.
The fine filter should be changed at least once per
year. Use only original parts for replacement. If the
unit is equipped with a HEPA filter, this filter should
bechangedevery300 workinghours.Use breathing
protection and perform this operation in a contained
area.The usedfilter should be placed in containment
anddisposed ofinthe properandprescribedmethod.
Filter change:
Remove the motor head. Lift the filter straight up out
of the cyclone. When required, a plastic sack can be
placed over the cyclone for dust-free filter change.
The filter is lifted directly into the bag.
During the filter change, check the filter gasket. A
damagedgasket can allowtherelease ofhazardous
dust. Never use old gaskets or after-market filters.
Useonly genuineDustcontrolspare partsto maintain
the unit for use on hazardous dusts.
Check regularly thatthe electrical cableis notdama-
ged. The DC 1800 should be performance tested
at least once per year because it may be used with
hazardous materials. Worn parts must be replaced.
For vacuum motor the typical average life of the
original brushes is 600 - 700 hours. They can then
be exchanged or complete motor/fan replaced.
For 2nd brush set life is ca. 400 hours and for 3rd
brush set ca. 300 hours. After that the commutator
is worn out and the motor needs to be replaced.

DC 1800 UL - 9 Part No 94567
Warranty
The warranty period for this machine is two years
and covers manufacturers faults. The warranty is
valid under the condition that the machine is used
under normal conditions on the task for which it was
designed and is maintained properly.
Normalwear isnot coveredbythis warranty. Service
performed by other than Dustcontrol or its autho-
rized agent voids automatically the warranty. No
other warranty express or implied is applicable.
Description Part No
Collection sack, standard 42291
Fine filter, cellulosa with
integrated filter cover 42029
Fine filter, polyester with
integrated filter cover 42028 Other accessories, see Dustcontrol cata-
logue.
Accessories
HEPA-filter 42027
Basket for plastic bag 42369
Description Part No
Trouble Shooting
Problem Fault Solution
Motor will not start. Machine not connected Make sure connection.
The motor stops directly
after starting. Incorrect fuse. Change to correct circuit.
Fan runs but no suction. Hose not connected.
Hose plugged. Connect the hose. Find and remove block
Fan runs but poor suction. Hole in the hose.
Plugged filter.
Hose too long or too small.
Hose is kinked.
Machine top is mounted
incorrectly.
Dust is packed in the
cyclone.
Change or repair hose.
Clean or change filter.
Change the hose.
Check and free.
Adjust the mounting.
Take off the top and clean
out.
Machine blows dust. Filter is perforated or has
come loose. Check the filters and change if necessary.
Abnormal sound from
machine. Order service.
ENGLISH

DC 1800 UL - 10 Part No 94567
2017-10-11
Spare Parts
42279
42278-70 42027
42029
MHM M5
485100/4852
485101
42309/42309-01
4871/4871-1/442309
40620
40516
4854
410701
487810
42273
485703
42390
4865
4856
4874/487401
4896/489601
4899
94567
INSTRUKTION
INSTRUCTION
BETRIEBS-
ANLEITUNG
41800
41801
42636 42288
426700
42283
40048
423095
A
42369
0
2
9
MHM
M5
4
851
485
1
42
3
4
8
7
4
4
4227
3
4
85703
42
390
485
6
4
42664
489405
42278-70
42550
42308
42278-40
42307
42315
42549
42365
42716
445704
42284
English
Part No Description
Part No Description
Part No Description
40048 Bend protector
40516 Spacer
423095 Brush mechanism eco-
motor 230 V 1285 W
410701 Cable
42027 HEPA filter
42029 Fine filter, cellulose
42273 Gasket
42278-40 Container
42278-70 Container, incl cart con-
tainer and fastener
42279 Cyklone
42283 Outlet housing with
absor-bent
42284 Sound absorbent
42288 Handle and cover
42307 Wheel
42308 Caster
42309 Motor 1400 W, 230 V
42309-01 Motor, eco, 1285 W 230
V
42315 Axle cap
41800 Fan housing eco 1285 W
42365 Fastener
42369 Basket for plastic bag
42390 Gasket motor 42309
42549 Wheel attachment,
behind
42550 Cart container
42636 Fan housing, 230 V 50 Hz
41801 Fan housing Auto, eco
1285 W
42664 Circuit card 230 V
426700 Handle
42716 Cart container complete
442309 Ombyggnadskit, eco-motor
230 V EU
445704 Gasket
485100 Solid cover
485101 Cover with hole
4852 Cover air filter
4854 Plate
4856 Sound absorbent for
485702
485703 Motor housing, auto
4865 Sound absorbent for
485100
4871 Motor 1200 W, 115 V
4871-1 Motor 1340 W, 120 V
4874 Switch
487401 Switch 8 A
487810 Cable, standard
4896 Switch autostart
489601 Switch autostart 8 A
4899 Protection cap
489405 Circuit card 115 V
94567 Original instructions
DC 1800 UL

DC 1800 UL - 11 Part No 94567
EC-declaration of conformity
We declare that DC 1800 UL is in conformity with following directives and standards;
2006/42/EC, 2014/35/EU, 2014/30/EU, EN 60204-1, EN 1822-1.
Serial Number and manufacturing year are indicated in a rating plate on the machine.
Dustcontrol AB
Peter Söderling
Technical Manager
English
Dustcontrol AB, Box 3088, Kumla Gårdsväg 14, SE-145 03 Norsborg, Tel: + 46 8 531 940 00,
suppor[email protected], www.dustcontrol.com

DC 1800 UL - 12 Part No 94567
2017-10-11
DUSTCONTROL WORLDWIDE
www.dustcontrol.com
IT
Airum srl
Tel: [phone]
[email protected]
www.airum.com
KR
E. S. H Engineering Co.
Tel: [phone]
[e-mail]
www.esheng.co.kr
LT
UAB Hidromega
Tel: [phone]
[email protected]
www.hidromega.lt
LV
SIA Reaktivs
Tel: [phone]
[e-mail]
www.reaktivs.lv
MY, ID
Blondal Stada (M) Sdn. Bhd.
Tel: [phone]
[email protected]
www.stada.com.my
NO
Teijo Norge A.S
Tel: [phone]
fi[e-mail]
www.teijo.no
PE
Efixo
Tel: [phone]
Cel: [phone]-066
contacto@efixo.pe
http://www.efixo.pe
PH
Sweden Concrete Machines
Philippines Inc.
Tel: [phone]
[email protected]
www.swedenconcretemachines.ph
PL
Bart Sp. z. o.o.
Tel: [phone]
[e-mail]
www.bart-vent.pl
PT
Metec-Mecano Técnica, Lda.
Tel: [phone]
[email protected]t
www.metec.pt
Dustcontrol AB
Box 3088
Kumla Gårdsväg 14
SE-145 03 Norsborg
Tel: [phone]
Fax: [phone]
[e-mail]
www.dustcontrol.com
AT
Dustcontrol Ges.m.b.H.
Tel: [phone]
[email protected]
www.dustcontrol.at
AU
Archquip - All Preparation
Equipment
Tel: [phone]
www.allpreparationequip-
ment.com.au
BENELUX
Dustsolutions B.V.
Tel: [phone]
[e-mail]
www.dustsolutions.nl
BG
Metaltech14 Ltd
Tel: [phone],
[phone]
[e-mail]
www.dustcontrolbg.com
CA
Dustcontrol Canada Inc.
Tel: [phone]
[email protected]
www.dustcontrol.ca
CH
Rosset Technik
Maschinen Werkzeuge AG
Tel: [phone]
[e-mail]
www.rosset-technik.ch
CN
Suzhou DustCollect Filtration
Technology Co., Ltd.
Tel: [phone]
[email protected]
www.dustcollect.cn
DE
Dustcontrol GmbH
Tel: [phone]
[email protected]
www.dustcontrol.de
DK
Erenfred Pedersen A/S
- Construction
Tel [phone]
[email protected]
www.ep.dk
Dansk Procesventilation ApS
- Industry
Tel: [phone]
[email protected]
www.dansk-procesventilation.dk
EE
G-Color Baltic OÜ
Tel: [phone]
[e-mail]
www.g-color.ee
ES
Barin, s.a.
Tel: [phone]
[email protected]
www.barin.es
FI
Dustcontrol FIN OY
Tel: [phone]
dc@dustcontrol.fi
www.dustcontrol.fi
FR
SMH Equipements-Construction
Tel: [phone]
[email protected]
www.smhequipements.com
Dustcontrol AB France- Industry
Tel: [phone]
[e-mail]
www.dustcontrol.com
HU
Vandras Kft
Tel: [phone]
Mobile: [phone]
[e-mail]
www.vandras.hu
IN
Advance Ventilation Pvt. Limited
Tel: [phone]
[e-mail]
www.advanceventilation.com
IR
BioMedoc International Group
Tel: [phone]
[email protected]
www.biomedoc.com
RO
Awselektrotehnik
Tel: [phone]
[email protected]
www.awstehnik.ro
RU
SovPlym Ltd
Tel: [phone]
[email protected].ru
www.sovplym.com
SG
Blondal (S) Pte Ltd
Tel: [phone]
[email protected]
www.stada.com.my
TH
MCON intertrade Co., Ltd
Tel: [phone]
[email protected]
www.mconintertrade.com
TR
Ventek Mühendislik Ltd
Tel: [phone]
[email protected]
www.ventek.com.tr
TW
Goodland Enterprise Co., Ltd.
Tel: [phone]
[email protected]
www.goodland.com.tw
UAE
Global Enterprises Trading Co
Tel: [phone]
[e-mail]
www.globalentco.com
GEM Industrial Equipment
Trading Co
Tel: [phone]
[email protected]
UK
Dustcontrol UK Ltd.
Tel: [phone]
[e-mail]
www.dustcontrol.co.uk
US
Dustcontrol Inc.
Tel: [phone]
[e-mail]
www.dustcontrol.us