Dustcontrol DC 2900 UL User manual

DC 2900 UL
Original instructions Part No 94566
WARNING! Read the instruction manual before using the machine.

DC 2900 UL, 2 Part No 94566
2017-10-09
Dustcontrol reserves the right to change specifications without notice and is under no obligation to alter
previously delivered products. Dustcontrol is not responsible for errors or omissions in this user instruc-
tion.
Manufactured by:
Dustcontrol AB
Boc 3088, Kumla Gårdsväg 14
SE-145 03 Norsborg
Tel: + 46 8 531 940 00
suppor[email protected]
www.dustcontrol.com
Sold by:

DC 2900 UL, 3 Part No 94566
Contents
Important Safety Instructions_ 4-5
Technical Data______________ 6
Description_________________ 7
Operation__________________ 7
Service _________________ 8-9
Accessories_______________ 10
Warranty _________________ 10
Trouble Shooting ___________ 10
Spare Parts _____________ 11-12
EC-declaration_____________ 13
Dustcontrol Worldwide_______ 14
Assembly_________________ 15
ENGLISH

DC 2900 UL, 4 Part No 94566
2017-10-09
Important Safety Instructions
Read all instructions before attempting to operate
this machine.
WARNING! When using electric machines,
basic safety precautions should always be fol-
lowed to reduce the risk of fire, electric shock and
personal injury, including the following:
1. Important!
No hotparticlesnor ignitionsourcesare allowed
to be sucked into the unit. The machine should
not be used for explosives, unstable or pyrop-
horic particles or dust.
–
Operators shall be adequately instructed on
the use of these machines.
–Do not leave appliance when plugged in.
Unplug from outlet when not in use and before
servicing.
–Do not allow to be used as a toy. Close
attention is necessary when used by or near
children.
–Do not unplug by pulling on cord. To unplug,
grasp the plug, not the cord.
–Do not handle plug or appliance with wet
hands.
–Do not put any object into openings. Do not
use with any opening blocked; keep free of
dust, lint, hair, and anything that may reduce
air flow.
–Keep hair, loose clothing, fingers.
–Turn off all controls before unplugging.
–Use extra care when cleaning on stairs.
–Connect to a properly grounded outlet only.
See Grounding Instructions.
–”Do not use without dust bag and/or filters in
place.”
–To Reduce the Risk of Electric Shock – Do
Not Use Outdoors or on Wet Surfaces”
–To Reduce the Risk of Electric Shock- Un-
plug Before Cleaning or Servicing”
–This machine is for dry use only.
– CAUTION! To Reduce the Risk of
Injury From Moving Parts – Unplug Before
Servicing”
– CAUTION!This machine is for indoor
use only.
– CAUTION!This machine shall be stored
indoors only.
2. Work area environment
Don´t expose the machine for rain. Don´t use
it in damp or wet locations or in presence of
flammable liquids or gases.
3. Overload
Never let the machine operate fully throttled.
Always follow the regulations pertinent to the
material you are working with ie asbestos.
Don´t use the machine for purposes that it isn´t
intended for.
4. Body injuries
Never let the suction come in contact with
parts of the body. The strong suction effect
can hurt the blood-vessels in the skin. Don´t
repair the electric components yourself. The
machine should be serviced by qualified per-
sonnel only. Faults may cause injury. See also
below under warnings.
5. Don´t abuse cord
Never pull the machine by the cord. Keep the
cord from heat and sharp edges. Check the
electric cable regularly for damage.
6. Important measure
With cleaning and maintenance on the mach-
ine, the power cable should be dis-connected
from the supply. The machine must not be
washed or cleaned with water.
7. Maintain the machine with care
Keep the machine clean and check that the
hose is undamaged and that all gaskets are
tight. Follow instructions. Keep handles dry
and free from oil and grease.
8. Checking for damage
Before futher use of the machine it should be
carefully checked that the machine is unda-
maged. If appliance is not working as it should,

DC 2900 UL, 5 Part No 94566
Important Safety Instructions
has been dropped, damaged, left outdoors,
or dropped into water, return it to a service
center. Use cord as a handle, close a door on
cord. Do not run appliance over cord. If there
are any damaged parts these should be repai-
red by a Dustcontrol authorized service center.
If the supply cord is damaged, it must be re-
placed by the manufacturer, its service agent
or similarly qualified persons in order to avoid
a hazard.
9. Warning
Use only accessories and replacable parts
which are available in the Dustcontrol catalo-
gue.
This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they
have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety. Children should be
supervised to ensure that they do not play with
the appliance.
ENGLISH
This machine is intended for commercial use
only, for example in hotels, schools, hospitals,
factories,shops, offices and rental businesses.
10. Grounding Instructions
This appliance must be grounded. If it should
malfunction or breakdown, grounding provides
a path of least resistance for electric cur-
rent to reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and groun-
ding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
WARNING - Improper connection of the
equipment-grounding conductor can result in
a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt
as to whether the outlet is properly grounded.
Do not modify the plug provided with the app-
liance - if it will not fit the outlet, have a proper
outlet installed by a qualified electrician.
This appliance is for use on a nominal 120-V
circuit and has a grounding attachment plug.
Make sure that the appliance is connected to
an outlet having the same configuration as
the plug. No adaptor should be used with this
appliance.
SAVE THESE INSTRUCTIONS!

DC 2900 UL, 6 Part No 94566
2017-10-09
Technical Data
DC 2900 a DC 2900c
HxWxL 1145x440x630 mm 1085x440x565 mm
Weight 19 kg 16 kg/35 Ibs
Inlet x 50 mm x 50 mm
Hose length Ø 50 5 m 5 m
Collection sack/container 40 l 20 l
Flow, max 190 m3/h 190 m3/h
Neg. pressure max 24 kPa 24 kPa
Power consumption 1340 W (120 V) 1340 W (120 V)
Auto: Power consumption connected tool */min 200 W
Fine filter polyester, area 1.5 m21.5 m2
Degree of separation fine filter, (EN 60335-2-69, Class M)99.9 % 99.9 %
Filter area micro filter 0.85 m20.85 m2
Degree of separation micro filter , (EN 60335-2-69, Klass H) 99.995 % 99.995 %
(EN 1822-1) HEPA H13 HEPA H13
Sound level < 68 dB(A) < 68 dB(A)

DC 2900 UL, 7 Part No 94566
Description
The machine should be used for suction and sepa-
ration of drie dust. The machine fulfils the demand
of separation of unhealthy dust.
The dust extractor is, despite its compact size,
a full capacity Dustcontrol machine. It is stable,
tough, reliable and particularly suited to spot ex-
traction in many different applications e.g. welding,
grinding, sanding and cleanup with the 38 mm
program. Dust separation is as efficient as with the
larger Dustcontrol machines.
The design is ergonomic and appealing. With a
very low sound level of 68 dB(A) at 1 m distance,
the
The machine is suitable for use in areas which are
sensitive to noise. The direct drive two stage high
pressure fan is integrated into the top. The fan is
double insulated for higher safety.
Operation
Connect the unit to a suitable power
source, note requirements on the ID
plate. If an extension cord is to be
used; It must be waterproof.
Man: For manual start of the unit, set
the selector switch to the MAN position.
The machine has a filter indicator light
that lights up when the flow is ap-
proaching 20 m/s (Ø 50) and means
that the filter needs to be cleaned or
changed. The filter is generally clea-
ned once or twice daily during normal
continuous operation. The unit must be
in operation to perform filter cleaning.
Losen the tube from the suction pipe and press
the plastic cage against the black stop head on
the exhaust channel so that maximum pressure is
created in the cyclone.
Open the portonthe sideof theunitthreetosixtimes.
This reverse pulse of air cleans the filter.
DC 2900c - plastic bag
The plastic bag should be changed only after the
filter is cleaned and when the collected material
level is about 5 cm under the foot valve.
Use only original Dustcontrol spare parts.
DC 2900a - container
The container under the cyclone should be emptied
when approx. 2/3 full.
ENGLISH

DC 2900 UL, 8 Part No 94566
2017-10-09
Service
During cleaning and service, the unit should be
disconnected from the power supply.
The fine filter should be changed at least once
per year. If the machine is used with a microfilter/
HEPA filter, this should be changed every 300 run-
ning hours. Use breathing protection when chan-
ging the filter. Care must be taken during the filter
change so as not to expose unprotected persons
to harmful dust. Used filters should be sealed in a
plastic bag and disposed of properly.
Filter change:
Remove the motor head. Lift the filter straight up
out of the cyclone. When required, a plastic bag
can be placed over the cyclone for dust-free filter
change. The filter is lifted directly into the bag.
During the filter change, check the filter gasket. A
damaged gasket can allow the release of hazar-
dous dust. Never use old gaskets or after-market
filters. Use only genuine Dustcontrol spare parts to
maintain the unit for use with hazardous dusts.
For vacuum motor the average life of the original
brushes is 600 - 700 hours. They can then be ex-
changed or the whole motor/fan can be replaced.
For second brush set life is approx. 400 hours and
for third brush set ca. 300 hours. Following this the
commutator is worn out and the motor needs to be
replaced.
Change of HEPA filter:
Change of fine filter:

DC 2900 UL, 9 Part No 94566
ENGLISH
Service
intellibag;
dust free change of bag step by step
1
2
3
4
Switch ON
- take out the bag
Switch ON
- put the new sack on
Switch ON
- pulse the filter and run the dust collector
Switch ON

DC 2900 UL, 10 Part No 94566
2017-10-09
Warranty
Thewarrantyperiodforthis machineistwoyears and
covers manufacturing faults. The warranty is valid
only if the machine is used under normal conditions
fortasksforwhich itwasdesignedandis maintained
properly.
Normalwearisnot coveredbythis warranty.Service
performed byother than Dustcontrolorits authorized
agent automatically voids the warranty. No other
warranty or implied is applicable.
Description Part no
Plastic bag, standard 42702
Fine filter, cellulosa with
integrated filter cover 42029 Other accessories, see Dustcontrol catalogue.
Accessories
Description Part no
Fine filter, polyester with
integrated filter cover 42028
Microfilter 42027
Problem Fault Solution
Motor will not start. Machine not connected. Connect machine.
The motor stops directly after
starting. Incorrect fuse. Change to correct circuit.
Fan runs but no suction.
DC 2900c - plastic bag
DC 2900a - container
Hose not connected.
Hose plugged.
No plastic bg on the cyclone.
The container is not firmly
attached to the bottom of the
cyclone.
Connect the hose.
Find and remove block.
Mount the correct bag.
Secure the container.
Fan runs but poor suction. Hole in the hose.
Blocked filter.
Hose too long or too small.
Hose is kinked.
Machine top is mounted
incorrectly.
Dust is packed in the cyclone.
Change or repair hose.
Clean or change filter.
Change the hose.
Check and free.
Adjust the mounting.
Take off the top and clean.
Machine blows dust. Filter is perforated or has come
loose. Check the filters and change if necessary.
Abnormal sound from machine. Order service.
Trouble shooting

DC 2900 UL, 11 Part No 94566
Spare Parts
Motor A: Med galler över kyläkt/Grid over cooling fan/Mit
Gittergehäuse über Lüfterrad/Grille sur ventilateur/
Rejilla enfriamiento sobre aspirado/ jäähdytyspuhaltimen
ritilällä/Med gitter over kjølevifte/Siatka na wentylatorze
chłodzącym./ Med gitter over køleventilatoren
Motor B: Utan galler över kyläkt/No grid over cooling fan/
Gehäuse ohne Gitter über Lüfterrad/Aucune grille sur
ventilateur/No rejilla enfriamiento sobre aspirador/ ilman
jäähdytyspuhaltimen ritilää/Brak siatki na wentylatorze
chłodzącym./ Uden gitter over køleventilatoren
40524
41820
423870
423871
424390
42362-70
41340
423095
423096
42406
483905
487005
487105
40048
42366
AB
410701
480501
487801
487802
487808
487810
487811
MHM M5
4852
40646
40516
42390
445704
4863
42273
4856+485706
4854
4213
485100+4865
489406
40620
40097+40104
46006, 46007
42309-01
442309
4871-1
4897
INSTRUKTION
INSTRUCTION
BETRIEBS-
ANLEITUNG
94566
40070
42306
42275
940453-70
42803
942101-02
942074-40
42814
42366
42275
4089
42820
42306
4873
42702
201201
2105
4313
4850
42149
42792
942101-02
426700
42028
42029
42027
445704

DC 2900 UL, 12 Part No 94566
2017-10-09
English
Part No Description Part No Description
201201 Suction hose 38, swivel
connector sleeve,
antistatic
2105 Suction hose 38, L=5m
40048 Bend protector
40070 Container, 40 l, metal
40097 Switch, 110 V
40104 Safety cover switch,
110 V
40516 Spacer
40524 Guiding flange
40620 Retaining bolt
40646 Terminal connector
410701 Cable Auto, EU
41340 Indication light with red
lens
4089 Band holder
40097 Switch 115 V
40104 Safety cover switch
115 V
41820 Motor cover USA,
1340 W, 115 V
42027 HEPA filter
42028 Fine filter, polyester
42029 Fine filter, cellulose
4213 Sealing moulding
42149 Hose Attachment
42273 Gasket
42275 Channel outlets
42306 Wheelset
42309-01 Motor, eco, 1285 W,
230 V
423095 Brush mechanism Eco-
motor, 1285 W, 230 V
423096 Brush mechanism Eco-
motor, 1340 W, 120 V
42362-70 Fan housing 115 V
42366 Fastener
423870 Fan housing 1285 W
230 V
423871 Fan housing UK,
1285 W, 230 V
42390 Gasket for motor 42309
42406 Brush mechanism
1400 W, 230 V
424390 Fan housing auto
426700 Handle
42702 Plastic bag
42792 Holder bag
42803 Chassis DC 2900a
42814 Hitch DC 2900
42820 Chassis DC 2900c
4313 Strap
442309 Retrofit Kit eco Motor
230 V, 1285 W
445704 Gasket
46006 Cable set, motor top
STD
46007 Cable set, motor top
AUTO
480501 Cable L= 6 m (CH)
483905 Brush mechanism,
Part No Description
1050 W, 115 V
4850 Gasket
485100 Solid cover
4852 Cover with hole
4854 Plate
4856 Sound absorbent for
485702
485706 Motor housing
4863 Gasket for motor 4870,
4871
4865 Sound absorbent
for 485100
487005 Brush mechanism
1200 W, 230 V
487105 Brush mechanism,
1200 W, 115 V
4871-1 Motor 1340 W, 120 V,
50/60 Hz, UL ECO
4873 Caster
487802 Cable USA/Can, L=2 m
487808 Cable GB, 115 V
487810 Cable, EU
487811 Cable GB, 220 V
489406 Circuit card 230 V
940453-70Inlet
94566 Original instructions
DC 2900 UL
942074-40Bottom Lock cyclone
942101-02 Module mantle
Spare Parts

DC 2900 UL, 13 Part No 94566
EC-declaration of conformity
We declare that DC 2900 UL is in conformity with following directives and standards;
2006/42/EC, 2014/35/EU, 2014/30/EU, EN 60204-1, EN 1822-1.
Serial Number and manufacturing year are indicated in a rating plate on the machine.
Dustcontrol AB
Peter Söderling
Technical Manager
English
Dustcontrol AB, Box 3088, Kumla Gårdsväg 14, SE-145 03 Norsborg, Tel: + 46 8 531 940 00,
suppor[email protected], www.dustcontrol.com

DC 2900 UL, 14 Part No 94566
2017-10-09
DUSTCONTROL WORLDWIDE
www.dustcontrol.com
IT
Airum srl
Tel: [phone]
[email protected]
www.airum.com
KR
E. S. H Engineering Co.
Tel: [phone]
[e-mail]
www.esheng.co.kr
LT
UAB Hidromega
Tel: [phone]
[email protected]
www.hidromega.lt
LV
SIA Reaktivs
Tel: [phone]
[e-mail]
www.reaktivs.lv
MY, ID
Blondal Stada (M) Sdn. Bhd.
Tel: [phone]
[email protected]
www.stada.com.my
NO
Teijo Norge A.S
Tel: [phone]
fi[e-mail]
www.teijo.no
NZ
Artizan Diamond Tools
Tel: [phone]
enquir[email protected]
www.artizandiamond.co.nz
PE
Efixo
Tel: [phone]
Cel: [phone]-066
contacto@efixo.pe
http://www.efixo.pe
PH
Sweden Concrete Machines
Philippines Inc.
Tel: [phone]
[email protected]
www.swedenconcretemachines.ph
PL
Bart Sp. z. o.o.
Tel: [phone]
[e-mail]
www.bart-vent.pl
Dustcontrol AB
Box 3088
Kumla Gårdsväg 14
SE-145 03 Norsborg
Tel: [phone]
Fax: [phone]
[e-mail]
www.dustcontrol.com
AT
Dustcontrol Ges.m.b.H.
Tel: [phone]
[email protected]
www.dustcontrol.at
AU
Archquip - All Preparation
Equipment
Tel: [phone]
www.allpreparationequip-
ment.com.au
BENELUX
Dustsolutions B.V.
Tel: [phone]
[e-mail]
www.dustsolutions.nl
BG
Metaltech14 Ltd
Tel: [phone],
[phone]
[e-mail]
www.dustcontrolbg.com
CA
Dustcontrol Canada Inc.
Tel: [phone]
[email protected]
www.dustcontrol.ca
CH
Rosset Technik
Maschinen Werkzeuge AG
Tel: [phone]
[e-mail]
www.rosset-technik.ch
CN
Suzhou DustCollect Filtration
Technology Co., Ltd.
Tel: [phone]
[email protected]
www.dustcollect.cn
DE
Dustcontrol GmbH
Tel: [phone]
[email protected]
www.dustcontrol.de
DK
Erenfred Pedersen A/S
- Construction
Tel [phone]
[email protected]
www.ep.dk
Dansk Procesventilation ApS
- Industry
Tel: [phone]
[email protected]
www.dansk-procesventilation.dk
EE
G-Color Baltic OÜ
Tel: [phone]
[e-mail]
www.g-color.ee
ES
Barin, s.a.
Tel: [phone]
[email protected]
www.barin.es
FI
Dustcontrol FIN OY
Tel: [phone]
dc@dustcontrol.fi
www.dustcontrol.fi
FR
SMH Equipements-Construction
Tel: [phone]
[email protected]
www.smhequipements.com
Dustcontrol AB France- Industry
Tel: [phone]
[e-mail]
www.dustcontrol.com
HU
Vandras Kft
Tel: [phone]
Mobile: [phone]
[e-mail]
www.vandras.hu
IN
Advance Ventilation Pvt. Limited
Tel: [phone]
[e-mail]
www.advanceventilation.com
IR
BioMedoc International Group
Tel: [phone]
[email protected]
www.biomedoc.com
PT
Metec-Mecano Técnica, Lda.
Tel: [phone]
[email protected]t
www.metec.pt
RO
AWS Elektrotehnik
Tel: [phone]
offi[e-mail]
www.awstehnik.ro
RU
SovPlym Ltd
Tel: [phone]
[email protected].ru
www.sovplym.com
SG
Blondal (S) Pte Ltd
Tel: [phone]
[email protected]
www.stada.com.my
TH
MCON intertrade Co., Ltd
Tel: [phone]
[email protected]
www.mconintertrade.com
TR
Ventek Mühendislik Ltd
Tel: [phone]
[email protected]
www.ventek.com.tr
TW
Goodland Enterprise Co., Ltd.
Tel: [phone]
[email protected]
www.goodland.com.tw
UAE
Global Enterprises Trading Co
Tel: [phone]
[e-mail]
www.globalentco.com
GEM Industrial Equipment
Trading Co
Tel: [phone]
[email protected]
UK
Dustcontrol UK Ltd.
Tel: [phone]
[e-mail]
www.dustcontrol.co.uk
US
Dustcontrol Inc.
Tel: [phone]
[e-mail]
www.dustcontrol.us

DC 2900 UL, 15 Part No 94566
DC 2900
1
M6S 6 x 30
BRB 6,4 x 12
2
SP 2,5 x 25
BRB 13 x 32 42150 13 x 25 T = 6
3BRB 13 x 24
Assembly/
2 x BRB 13 x 32 T = 2
2 x 42150 13 x 25 T = 6
2 x BRB 13 x 24 T = 2
2 x BRB 6,4 x 12 T = 1,5
2 x SP 2,5 x 25
2 x M6S 6 x 30
M
6
S
6
x
30
BRB
6,4 x
12
2
Contents