Dutton-Lainson 6800 Series User manual

Ref. Description Part No.
A 6813A Miter Gear Kit 5224399
B 6804 Clamp & Bolt Kit 5224431
C Cover Bracket Kit 5222351
D 6802 Dual Poly Wheel 5224415
F 6808 Swivel Plate Kit 5224449
for 3/8" Handle
F 6808 Swivel Plate Kit 5224258
for 1/2" Handle
G 8” Wheel Bracket Ass’y 5226386
P Carriage Bolt 3/8"-16 x 1" (4) 205389
Q Clover Leaf Washer 403283
R Flanged Lock Nut 3/8" - 16 (4) 205285
V Weld on Bracket Assy (6610) 5226675
W Swivel Bracket Washer, (4 bolt) 403282
X 6811A Jack Handle w/Pin 5224480
6800 Series Swivel Jack Parts List
Ref. Description Part No.
AA Swivel Handle 3/8" Dia. Kit 5224498
AA Swivel Handle 1/2" Dia. Kit 5224548
FF Retaining Ring 203916
GG Snap Ring Weld on Bracket, 3/8" Handle 403411
GG Snap Ring Weld on Bracket, 1/2" Handle 5226717
HH Flat Washer 207120
JJ Thrust Bearing 207121
QQ 8 Inch Wheel (6807) 5224100
SS AG Jack Cap (6602) 5226287
TT Weld on Strap 403563
ZZ 6684 4-1/2" Channel Mount Plate 403594
ZZ 6685 5-1/2" Channel Mount Plate 403595
ZZ 6686 6-1/2" Channel Mount Plate 403596
To order these accessories or
replacement parts contact your
D-L dealer or
Pour commander ces accessoires ou
des pièces de rechange, se mettre en
contact avec le concessionnaire D-L ou
Para pedir estos accesorios o
repuestos, comuníquese con el
concesionario de D-L o con
Dutton-Lainson Company
www.dlco.com
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
In Europe Contact:
IMDS
12-13 Eddystone Road
South Hampshire Business Park
Calmore S040 3SA, United Kingdom
Bolted Swivel Mount Assemble jack as shown in
the parts drawing making sure that the protrusion
in the center of the clover washer enters the center
hole in the swivel plate. Printing on the swivel bracket
washer should not be visible after assembly. Tighten
nuts evenly.
Snap Ring Swivel Mount Assemble jack as shown
in the parts drawing and install retaining ring with
snap ring pliers. Make certain that snap ring is
securely seated in groove.
6800 SERIES SWIVEL JACK
ASSEMBLY
Minimal maintenance is required to keep your tongue
jack looking new and in good working order. Protect
the finish by keeping it clean and periodically apply-
ing a coating of wax. Lubrication is needed if the
jack ever feels rough or produces a grinding noise
when cranked. With weight off the jack, remove
the plastic end cap. Remove pin (1) holding handle
in place. Carefully remove the bevel gear (2) on
top of screw. Remove dowel pin (3) located under
bevel gear. Carefully remove inner tube assembly.
Do not attempt to remove screw from inner tube.
Lubricate screw by working grease into entire thread.
Reassemble and grease bevel gears.
MAINTENANCE
Bolt-on Place jack on trailer tongue in a location
that avoids interference with the boat, trailer and tow
vehicle during all conditions of use. Make sure the
jack cannot contact the tow vehicle when making
tight turns. Tighten all bolts evenly.
Weld-on Weld on jack brackets need to be installed
by a competent welder. Determine location per
instruction above.
After bracket is painted, assemble jack according to
the parts drawing and assembly instructions above.
Note that bolts (YY) are self-threading and require
considerable installation force.
MOUNTING
Check for full engagement of the swivel handle into
the swivel plate before every use of the jack.
WARNING Use of a swivel type jack without
the swivel handle completely engaged could
result in the trailer tongue suddenly dropping
and could cause personal injury.
OPERATION
WARNING READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL,
OPERATE OR SERVICE THIS JACK. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT
IN SERIOUS INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DWG. NO. 203958EE 3/20 ©2020 CORNHUSKER PRESS
A Dependable Company Since 1886
DUTTON-LAINSON COMPANY
Hastings, NE 68902 U.S.A. • Tel [phone] • Fax [phone]
www.dutton-lainson.com • E-mail: [email protected]
MADE IN
U.S.A.
R
When jack reaches either end of its travel do not
force handle or damage to the jack will result. When
moving trailer by hand, crank jack to lowest posi-
tion. Do not use the jack as a convenient hand hold.
Avoid rolling jack over rough or soft surfaces. Before
towing the trailer, pivot the jack to horizontal position
and be certain swivel handle is engaged.
CAUTION Loads in excess of rating shown
on jack label will cause accelerated wear and
possible failure. This jack is not for highway
use. Never tow trailer with load applied to
jack.
EC Declaration of Conformity – Dutton-
Lainson Company, Hastings, NE 68902-
0729 U.S.A. manufactures and declares that
the jack identified above fulfills all relevant provisions
of the Directive 2006/42/EC. The technical file may be
obtained from the persons listed below.
Hastings, NE USA
March 5, 2020
Director of Engineering
Dutton-Lainson Company
Jack Singleton
IMDS
12-13 Eddystone Road
South Hampshire Business Park
Calmore S040 3SA, United Kingdom

Ref. Description Part No.
A 6813A Miter Gear Kit 5224399
B 6804 Clamp & Bolt Kit 5224431
C Cover Bracket Kit 5222351
D 6802 Dual Poly Wheel 5224415
F 6808 Swivel Plate Kit 5224449
for 3/8" Handle
F 6808 Swivel Plate Kit 5224258
for 1/2" Handle
G 8” Wheel Bracket Ass’y 5226386
P Carriage Bolt 3/8"-16 x 1" (4) 205389
Q Clover Leaf Washer 403283
R Flanged Lock Nut 3/8" - 16 (4) 205285
V Weld on Bracket Assy (6610) 5226675
W Swivel Bracket Washer, (4 bolt) 403282
X 6811A Jack Handle w/Pin 5224480
6800 Series Swivel Jack Parts List
Ref. Description Part No.
AA Swivel Handle 3/8" Dia. Kit 5224498
AA Swivel Handle 1/2" Dia. Kit 5224548
FF Retaining Ring 203916
GG Snap Ring Weld on Bracket, 3/8" Handle 403411
GG Snap Ring Weld on Bracket, 1/2" Handle 5226717
HH Flat Washer 207120
JJ Thrust Bearing 207121
QQ 8 Inch Wheel (6807) 5224100
SS AG Jack Cap (6602) 5226287
TT Weld on Strap 403563
ZZ 6684 4-1/2" Channel Mount Plate 403594
ZZ 6685 5-1/2" Channel Mount Plate 403595
ZZ 6686 6-1/2" Channel Mount Plate 403596
To order these accessories or
replacement parts contact your
D-L dealer or
Pour commander ces accessoires ou
des pièces de rechange, se mettre en
contact avec le concessionnaire D-L ou
Para pedir estos accesorios o
repuestos, comuníquese con el
concesionario de D-L o con
Dutton-Lainson Company
www.dlco.com
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
In Europe Contact:
IMDS
12-13 Eddystone Road
South Hampshire Business Park
Calmore S040 3SA, United Kingdom
Bolted Swivel Mount Assemble jack as shown in
the parts drawing making sure that the protrusion
in the center of the clover washer enters the center
hole in the swivel plate. Printing on the swivel bracket
washer should not be visible after assembly. Tighten
nuts evenly.
Snap Ring Swivel Mount Assemble jack as shown
in the parts drawing and install retaining ring with
snap ring pliers. Make certain that snap ring is
securely seated in groove.
6800 SERIES SWIVEL JACK
ASSEMBLY
Minimal maintenance is required to keep your tongue
jack looking new and in good working order. Protect
the finish by keeping it clean and periodically apply-
ing a coating of wax. Lubrication is needed if the
jack ever feels rough or produces a grinding noise
when cranked. With weight off the jack, remove
the plastic end cap. Remove pin (1) holding handle
in place. Carefully remove the bevel gear (2) on
top of screw. Remove dowel pin (3) located under
bevel gear. Carefully remove inner tube assembly.
Do not attempt to remove screw from inner tube.
Lubricate screw by working grease into entire thread.
Reassemble and grease bevel gears.
MAINTENANCE
Bolt-on Place jack on trailer tongue in a location
that avoids interference with the boat, trailer and tow
vehicle during all conditions of use. Make sure the
jack cannot contact the tow vehicle when making
tight turns. Tighten all bolts evenly.
Weld-on Weld on jack brackets need to be installed
by a competent welder. Determine location per
instruction above.
After bracket is painted, assemble jack according to
the parts drawing and assembly instructions above.
Note that bolts (YY) are self-threading and require
considerable installation force.
MOUNTING
Check for full engagement of the swivel handle into
the swivel plate before every use of the jack.
WARNING Use of a swivel type jack without
the swivel handle completely engaged could
result in the trailer tongue suddenly dropping
and could cause personal injury.
OPERATION
WARNING READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL,
OPERATE OR SERVICE THIS JACK. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT
IN SERIOUS INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DWG. NO. 203958EE 3/20 ©2020 CORNHUSKER PRESS
A Dependable Company Since 1886
DUTTON-LAINSON COMPANY
Hastings, NE 68902 U.S.A. • Tel [phone] • Fax [phone]
www.dutton-lainson.com • E-mail: [email protected]
MADE IN
U.S.A.
R
When jack reaches either end of its travel do not
force handle or damage to the jack will result. When
moving trailer by hand, crank jack to lowest posi-
tion. Do not use the jack as a convenient hand hold.
Avoid rolling jack over rough or soft surfaces. Before
towing the trailer, pivot the jack to horizontal position
and be certain swivel handle is engaged.
CAUTION Loads in excess of rating shown
on jack label will cause accelerated wear and
possible failure. This jack is not for highway
use. Never tow trailer with load applied to
jack.
EC Declaration of Conformity – Dutton-
Lainson Company, Hastings, NE 68902-
0729 U.S.A. manufactures and declares that
the jack identified above fulfills all relevant provisions
of the Directive 2006/42/EC. The technical file may be
obtained from the persons listed below.
Hastings, NE USA
March 5, 2020
Director of Engineering
Dutton-Lainson Company
Jack Singleton
IMDS
12-13 Eddystone Road
South Hampshire Business Park
Calmore S040 3SA, United Kingdom