Dux RBP1-ABS User manual

1 RBP1 - ’ABS’ Recess Box V1 - 11-007 8/6/11
RBP1 - ‘ABS’ Recess Box -
Installation Instructions
To suit the following Dux Endurance Continuous
Flow water heater models:
ENDURANCE 16 - DEU-VR1620WG
ENDURANCE 20
- DEU-VR2020WG
ENDURANCE 26 - DEU-VR2626WG
PLEASE NOTE: Does not suit the ENDURANCE 32
RBP1 - ‘ABS’ RECESS BOX COMPONENTS
The Dux RBP1 - ‘ABS’ Recess Box contains two components Cover and an Insert.
GENERAL PREPERATION
1. Prepare an opening in the wall approximately 1 metre above the ground. The
opening requirements are Height 1030mm, Width 390mm and a minimum Depth
of 160mm (see dimension diagrams page 2). Ensure the location complies with
the requirements of AS/NZS 5601 Fig. 6.2.
2. Remove the transport tab from the pipe entry point of the insert.
3. Determine the appropriate electrical access point and remove either the left or
righttheknock outplug located near thebottom of the side walls of the insert.
SECURING OPTIONS
The RBP1 - ’ABS’ insert is designed to be surface mounted and may be secured using one of the following methods:
ASSEMBLY AND APPLIANCE INSTALLATION
4. The gas, cold water inlet andhot water outlet pipes can be brought through the pipe entry point at the base of the insert.
The pipe entry point is elevated to prevent water ingress. This can be sealed if required.
Securing the RBP1 - ‘ABS’ Insert externally
Secure to the wall surface via the 8 screw holes provided in the flange of
the insert using suitable fasteners.
Securing the RBP1 - ‘ABS’ Insert internally, through the side wall
Secure the insert into a solid fixture such as brickwork, timber studs etc,
through the side walls using suitable fasteners.
The excess space between the side walls of the insert and the
solid fixture may require packing to prevent distortion of the
insert.
At least two fasteners should be used through each side wall
approximately 125 mm from the inside top and bottom horizontal faces of
the insert
Securing the RBP1 - ‘ABS’ Insert internally, through the rear wall
Install two noggins between wall studs , these are to be centred at
130 mm from the top and bottom of the opening. Secure the insert into the
noggins through the rear wall using suitable fasteners.
Securing the RBP1 - ‘ABS’ Insert with the use of a brick tie
Secure a brick tie to the side walls of the insert with pop-rivets or screws.
As the brickwork is being laid use the attached brick ties to secure the
insert into the brick courses. Use two brick ties per side, one near the top
and bottom of the insert.
Installing the RBP1 - ‘ABS’ to rendered surfaces
Use spacers (not provided) to install the RBP1 - ’ABS’ insert, with
sufficient clearance for rendering.
When the render is applied ensure that the gap provided by
the stand-off spacers is NOT exceeded as this will prevent the
RBP1 - ‘ABS’ cover from being fitted!
THE RBP1 - ‘ABS’ COVER AND INSERT ARE CONSTRUCTED FROM DURABLE ABS PLASTIC.
NEVERTHELESS, TAKE CARE WHEN WELDING ANY PLUMBING CONNECTIONS TO ENSURE NO RBP1
- ’ABS’ PARTS ARE SUBJECTED TO A NAKED FLAME OR EXCESSIVE HEAT.
THE RBP1 - ‘ABS’ IS NOT SUITABLE FOR INSTALLATION INTO WALLS WHICH ARE REQUIRED TO BE
‘FIRE RESISTING’ AS DEFINED IN THE BUILDING CODE OF AUSTRALIA (BCA) UNLESS ALTERNATIVE
PROVISIONS ARE MADE TO ACHIEVE THE REQUIRED FIRE RESISTANCE LEVEL (FRL). REFER TO THE
BCA FOR MORE INFORMATION.
1
2
A
B
NOTE
C
E
F
E
D
G
G
IMPORTANT
CAUTION

2 RBP1 - ’ABS’ Recess Box V1 - 11-007 8/6/11
DIMENSIONS
The Dux Endurance water heater serial and model numbers on the data plate located on the left hand
side of the appliance MUST BE copied to the sticker on the inside of the RBP1 - ‘ABS’ cover. The serial
and model numbers are required for future service work.
5. Remove the two M5 Nyloc nuts from the fixing studs
of the insert.
6. Insert the upper mounting bracket of the Dux Endurance
water heater into the bracket slot located at the top of the
insert.
7. Push the appliance up until the lower mounting bracket
aligns with the fixing studs and secure in place with the
two M5 Nyloc nuts removed in step 5.
8. Connectthe DuxEndurance waterheater inaccordance with
the Operation / Installation manual supplied with the water
heater.
9. An approved weatherproof electrical GPO can be fitted on
either side inside the insert in accordance with AS/NZS 3000
Wiring Rules.
10.Commission and test the water heater in accordance with the Operation / Installation manual supplied with the water
heater.
11.Attach the warning sticker that is supplied with these instructions to the front cover of the Dux Endurance water heater.
12.Install the RBP1 - ’ABS’ cover by aligning it with the RBP1 - ’ABS’ insert (the flue spigot hole is to be uppermost) and
push into place ensuring that the 4 locking clips have engaged securely.
IMPORTANT
3 4
5
6
7
4
3
8
440 446
1086
118
1078 1023
69
383
APPROXIMATELY 1 metre
Width 390
Height 1030
ALLMEASUREMENTSARE IN MM UNLESS OTHERWISE STATED
Centre of noggin
130
Centre of noggin
130
158 12

3 RBP1 - ’ABS’ Recess Box V1 - 11-007 8/6/11
Take care to AVOID exposing ABS Recess
Box components to ANY EXCESSIVE HEAT
when welding pipes.
The RBP1 - ‘ABS’ Recess Box contains two (2)
components, a cover and an insert.
If you DO NOT have both parts contact your
supplier.
Cover
Clip
Slot
Cover
Clip
Slot
Cover
Clip
Slot Cover
Clip
Slot
Pipe
Access
Slot
Support
Bracket
Slot
DO NOT
Obstruct the slots provided for the Cover Clips, Support Bracket or Pipe Access
A
Securing the ‘ABS’
Recess Box Insert
externally
Securing the ‘ABS’
Recess Box Insert
internally through the
side wall
Securing the ‘ABS’
Recess Box Insert
internally through the
rear wall
Securing the ‘ABS’
Recess Box Insert
with the use of brick
ties
Securing Method
B
Securing Method
C
Securing Method
D
Securing Method

4RBP1 - ’ABS’ Recess Box V1 - 11-007 8/6/11
Head Office
Lackey Road
Moss Vale NSW 2577
AUSTRALIA
Tel: [phone] (Australia)
Tel: [phone] (New Zealand)
Manufacturing Limited ABN 19 077 879 844
DUX
Internet: www.dux.com.au
For advice, repairs and service, call:
1300 365 115 (Australia)
0800 729 389 (New Zealand)