DVB CCGX-01 User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
PRODUCT
INSTALLATION MANUAL
MOLLE CENTER CONSOLE AND BRIDGE
03-09 LEXUS GX470
CCGX-01
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- 4mm Allen Bit
- 11/32” Drill Bit
- 10, 12mm Wrench (For Nutsert Tool)
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required, you can
install it by yourself, however,
assistance is highly recommended
to ensure proper tment.
- 1.5 Hour
Time to install this should only
take about an hour and half.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
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INSTALLATION MANUAL
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STEP 1 | Begin by loosely installing
the bridge and passenger side. Using a
#4 allen head and M6 allen head bolt with
a at washer, tighten the hardware so
that it is snug, but the bridge can still be
adjusted..
The passenger side panel will be mounted
on the side of the bridge that has the DV8
logo as shown in the picture.
Noe’s Note: The passenger side mount will
leave an open space on the center console to
allow the glove box to open properly.
Begin by unpacking all items and inspecting
for missing pieces or damage. If you have any
concerns, please contact the company the
product was purchased from. Extra hardware
may be included with the product.
(11) M6x20 Allen
(11) M6 Flat Washer
(8) M6 Serrated Nuts
(6) M6 Nutserts
HARDWARE INCLUDED
LOGO

INSTALLATION MANUAL
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STEP 2 | Loosely install the driver
side panel to the bridge using the M6
allen head bolt and a washer with a #4
allen bit.
Tighten the hardware so that it is snug,
but the bridge can still be adjusted.
STEP 3 | Place the assembly into the
vehicle with the bridge tting between the
transmission shifter and transfer case
shifter.

INSTALLATION MANUAL
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STEP 4 | Line up the driver side panel
with the upper trim line on the center
console.
The curved section AND at section of the
panel should match the corresponding
trim lines.
Ensure that the molle panel is not
contacting the dash under the steering
wheel.
Note: Assistance is recommended to hold
the assembly in place while marking the
mounting holes with a sharpie.

INSTALLATION MANUAL
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STEP 5 | While a friend holds the
driver side in place, line up the passenger
panel with the upper trim on the center
console.
The curved section AND at section of the
panel should match the corresponding
trim lines.
Open the glove box fully and check that
there is a gap between the molle panel
and glove box to prevent any scufng.
STEP 6 | Verify the bridge can be
adjusted to sit evenly between the
transmission shifter and transfer case
shifter.

INSTALLATION MANUAL
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STEP 7 | Once satised with the
tment of steps 4 through 6, begin
marking the mounting holes with a
sharpie.
Hold assembly in place, and do not
let it shift until all holes have been
marked.
If installing the center alone, line up one
side with the trim and dash. Mark holes
and repeat for the other side.
STEP 8 | Remove the assembly from
the vehicle to drill the marked mounting
holes.
When drilling the holes, ensure to pull the
trim away from the center console and
drill only though the plastic avoiding any
wiring or HVAC venting.
If you are using nutserts- Use an 11/32”
bit.
If you are using serrated nuts- Use a 1/4”
bit.

INSTALLATION MANUAL
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STEP 9 | Use the provided nutsert
tool to install the provided M6 nutserts.
For instructions on how to use the
provided nutsert tool, scroll to the last
page.
STEP 10 | Disassemble the bridge
and side panels using a 4mm allen bit.

INSTALLATION MANUAL
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STEP 11 | Install the side panels
using an M6 allen head bolt with a
washer with a #4 allen bit.
If though bolted (nutserts not used),
press the bolts through the panel and
plastic trim to hold up the panel.
Then, pull the plastic trim gently, and
using two ngers slide the serrated nut
and hold it in place while securing the
bolt.

INSTALLATION MANUAL
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STEP 12 | Install the bridge on
the mounted side panel/s and adjust
so that it is sitting evenly between the
transmission shifter and transfer case
shifter.
Use M6 allen head bolts and washers and
with a #4 allen bit.
If both sides were installed with
assistance, skip to step 16.

INSTALLATION MANUAL
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STEP 13 | Secure the opposite side
panel to the bridge using the M6 allen
head bolts and a washer with a #4 allen
bit.
The hardware should be snug but allow
the panel to slide on the bridge.
STEP 14 | Line up the panel using
the tment guide from steps 4-6.
Once properly tted, mark the mounting
holes with a sharpie, then remove the
panel from the bridge using the #4 allen
bit.
STEP 15 | When drilling, use the
same precautions from step 8.
If you are using nutserts- Use an 11/32” bit
If you are using serrated nuts- Use a 1/4”
bit
Install the provided M6 nutserts using the
nutsert tool, if desired.

INSTALLATION MANUAL
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Install and secure the
molle panel and bridge using the M6 allen
head bolts and washers with a 4mm allen
bit.
If though bolted (nutserts not used),
press the bolts through the panel and
plastic trim to hold up the panel.
Then pull the trim back gently to slip
serrated nuts underneath the trim using
two ngers, while securing the bolt with
your other hand.

INSTALLATION MANUAL
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STEP 16 | Double check tment and
all hardware is secure.
Congrats! You are nished with the install
of the 2003-2009 Lexus GX470 Molle
Center Console and Bridge.

INSTALLATION MANUAL
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STEP 17 | To use the nutsert tool,
slider the M6 washer and spacer onto
the provided M6x50 bolt with the washer
going on the bolt rst.
Then install a nutsert onto the exposed
threads by hand.
STEP 18 | Slide the nutsert tool with
the nutsert into the mounting hole.
Ensure the ange of the nutsert is at
against the vehicle prior to tightening.
STEP 19 | Use a 12mm wrench to
hold the spacer while tightening with
a 10mm socket. Tighten slowly until
the nutsert is set properly. Do not over
tighten.
Nutsert should be “crushed” against the
inside of the trim so that it is tight and
secure. When nished remove the nutsert
tool using a 10mm socket and repeat as
needed.
Note: Be sure to hold the spacer tight so it does
not move and scratch paint.