DVB FBJL-06 User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
PRODUCT
INSTALLATION MANUAL
MID-WIDTH FRONT BUMPER
18+/20+ JL/JT WRANGLER/GLADIATOR
FBJL-06
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- 13mm, 16mm, 18mm, 19mm Socket
- 16mm, 19mm Deep Socket
- 4mm, 8mm Allen Bit
- Trim Clip Tool
- Philips Head Screwdriver
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Intermediate
- 2 persons
Little skill level required, however as-
sistance is required for installation and
removal of bumpers.
- 3 Hours
Time to install this should
take about three hours.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
855-680-9595
NEED HELP?

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 1 | UNINSTALL OF FRONT BUMPER
Using a push pin removal tool, remove
the two push pins securing the plastic
trim piece under the grille and behind the
bumper.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 2 | Using a 13mm socket,
remove the seven bolts securing the skid
plate to the vehicle, and set off to the side.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 3 | Disconnect the fog lights by
unplugging the wiring connectors located
on passenger frame rail directly behind
the bumper.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 4 | Using a 19mm deep socket,
remove the eight nuts securing the
bumper, located directly behind it. Once
all nuts are removed, pull bumper from
the vehicle and set off to the side.
Note: Once nuts are removed, bumper can
become loose and fall. Ensure bumper is
secure. Assistance is recommended to prevent
injury and damage to the vehicle or product.
STEP 5 | At this point, frame rails
should be visible and the vehicle should
be ready for installation of an aftermarket
bumper.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 6 | Disconnect the wiring
connector from the fog lights by pressing
the release tabs and pulling.
STEP 7 | Remove the fog lights from
the factory bumper and set them to the
side for installation on the DV8 bumper.
Due to variations in design of the fog
light, the tool required, and the number of
fasteners to remove may vary.
Once the fog lights are removed, use a
trim clip tool to remove the clips securing
the foglight wiring to the vehicle. Remove
the wiring and set off to the side for
installation on the DV8 bumper.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 8 | Install and secure the
bullbar using the provided M6 hardware
with a 10mm wrench.
Begin by unpacking all items and
inspecting for missing pieces or damage.
If you have any concens, please contact the
company the product was purhcased from.
Extra hardware may be included with the
hardware kit.
(2) M10x35 Allen
(8) M10 Flat Washers
(8) M10 Spring Washers
(6) M10 Nuts
(2) M12x30 Allen
(4) M12 Flat Washers
(2) M12 Lock Nuts
(6) M6x16 Hex
(4) M6x16 Allen
(10) M6 Spring Washer
(10) M6 Washer
(8) M4x20 Philips Head
(8) M4 Flat Washer
(8) M4 Spring Washer
(8) M4 Nut
HARDWARE INCLUDED

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 9 | Install the factory fog lights
using the provided M4 hardware with a
philips head screwdriver.
You may also choose to use zipties for a
simpler install. (Zipties not provided.)
Due to the variations in fog light design,
the number of mounting points may vary.
Some designs may not have room to
accept a washer on both sides of the
mounting point.
Intall the factory fog light wiring harness
connector to the fog lights by pressing
them into place.
STEP 10 | Installthefairleadusingthe
provided M12 with a 19mm socket and an
8mm allen bit.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 11 | If you are installing a
fairlead, do so at this time using the
hardware provided with the fairlead.
STEP 12 | If you are running a
lightbar, install the mounting tabs onto
the lightbar using the hardware provided
with the lightbar.
Then, loosely secure the lightbar
mounting brackets to the bullbar using
the provided M6 hardware.
Center the light in the bullbar and nish
securing the hardware using a 4mm allen
bit.
There are access holes on the bumper
“under” the bullbar and on the mounting
plates on the backside of the bumper.
Please note that access to these cavities
for routing wiring may be restricted after
installation.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 13 | If you are installing a
winch, do so at this time using the
hardware provided with the winch.
STEP 14 | With the help of a friend,
lift the bumper to the vehicle and secure
using the provided M10 hardware. Be
careful not to allow any wires to become
pinched.
Align the bumper so it is level and
center, then nish securing the hardware
fastening the bumper to the vehicle using
a 16mm socket. Torque all mounting
hardware to 55 ft-lbs.
Note: Assistance is recommended to prevent
injury and damage to the product or vehicle.