DVB COMP Series User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
NEED HELP?
PRODUCT
INSTALLATION MANUAL
COMP SERIES REAR BUMPER
2021+ Bronco
RBBR-04
TOOLS REQUIRED
SKILL LEVEL TIME REQUIRED
-13mm,16mm,18mm Socket
-10, 16mm Wrench
-Lug Nut Tool
-4mm Allen Bit
-Philips Head Screw Driver
-Electrical Crimping Tool
-Scissors or Snips
-Trim Piece Removal Tool
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 1 to 2 People
Little skill level required, you can
easily assemble this by yourself,
however will need assistance for
installation--minor wiring required.
- Approximately 4 Hours
Time to install this should
take about 4 hours
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 1
STEP 3
Unplug the factory bumper from the
Bronco. Locate the small plug just
to the rear of the rear wheel wells on
each side of the bumper.
Remove the lower four bumper bolts
using a 18mm socket.
Note: When you do this, the bumper can
become free from the vehicle and can fall.
Ensure you have another person holding
it, or the bumper secure to prevent falling
and injury.
STEP 2
Using a 13mm socket, unbolt the side
bumper supports on each side of the
bumper just outside of the frame
rails.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 4
Once bumper is removed, lay on soft
surface face down. Unclip the license
plate light by squeezing the plug and
pulling away from the bumper.
STEP 5
Remove the thirteen bolts holding the
three center brackets using a 13mm
socket.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 6
STEP 8
Using a push pin removal tool,
remove point where the wire harness
is connected to the bumper or
brackets.
To remove the outer sensors, spread
the tabs on the inner gray sensor
bezel to release the sensor, and once
removed, squeeze the same tab while
pulling the face of the bezel on the
outside to release the bezel from the
white cage.
STEP 7
Remove the two center sensors from
the sensor bezels by spreading the
two tabs on the bezels and pull the
sensor up.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 9
STEP 10
Lean the bumper forward, and while
pulling the face of the sensor bezel
from the outside of the bumper,
squeeze the two tabs on the bezel
near the bumper to remove the bezel.
Carefully, pull the wire harness away
to be used on your new DV8 bumper.
You are now done with the removal of
your Bronco bumper.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 1
STEP 2
Begin by laying the bumper face down
on a soft surface to prevent damaging
the face. Feed the harness through
the opening in the bumpers so that
all sensors lay near their respective
openings. Secure harness to bumper
using zip ties on welded-in zip tie
tabs
Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.
(4) M14x35mm Bolts
(4) M14 Nuts
(4) M14 Split Nuts
(8) M14 Flat Washers
(4) M6x20mm Bolts
Hardware Included:(4) M6 Lock Nuts
(8) M6 Flat Washers
(4) M10 Nut Clips
(4) M10x30
(4) M10 Flat Washers
(4) M10 Split Washers
Extra hardware may be included
but not utilized.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 3
To install the sensor bezels into the
bumper, identify the location of the
bezel by reading the identier on the
bezel. For example, our image shows
“ROR” which stands for rear outer
right.
On the two center bezels, you may
need to trim down the tabs on the
side to allow for the thicker material
our bumper uses. Trim slightly and
test t until these tabs sit on the
backside of the bumper and the bezel
sit ush to the face of the bumper.
STEP 4

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Lean the bumper back and t the two
inner sensor bezels into place.
Note: Our bumpers are designed to accept
both factory metal bumper and plastic
bumper sensor bezels. All cutouts are cut
differently to ensure each bezel is placed
into the correct hole
STEP 5
STEP 6
Install the sensors by holding the face
of the bezel and clicking the sensor
into place.
Note: If the sensor will not click into place
easily, you may need to trim the tabs
more from step 4.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 7
The thickness of our bumpers will
not allow you to reuse the outer bezel
cages, so after you install the sensor
into the bezel, using a zip tie, tighten
around the sensor and bezel while
pushing zip tie up against bumper.
You can also utilize a small dab of
silicone between the backside of
the bezel and the front face of the
bumper.
Note: On the DV8 bumper, these should be
oriented down.
For the two center sensors, you will
need to cut back or unpeel the wiring
loom of the bumper wiring harness.
Once the wiring is exposed gently
pull the two center sensors away
from each other. This will create extra
length in the harness needed for all
sensors to reach their install location.
Cover wiring with electrical tape or
sleeve.
STEP 8

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 10
We are installing two 3” pods using
the hardware provided with the light.
(Not included).
Note: We are running two 3” Flush Mount
DV8 elite lights.
STEP 9
Using the four provided M10 nut clips,
place them on the bumper with the
at side showing. They should snap
into place if seated correctly.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 11
Loosely attach the bumper mounts
onto the bumper with the included
M10 hardware and a 16mm socket/
wrench.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 12
Lift the bumper to the vehicle with
assistance to prevent any damage to
the vehicle or the bumper.
Using the factory M12 hardware and
18mm socket, secure the bumper
brackets to the Bronco to 70ft lbs.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
STEP 13
Adjust and align the bumper and
using a 16mm wrench, tighten down
the bumper to the bumper brackets
until secure.
Plug in both rear wire harness plugs
loacted just above each corner of the
bumper.
STEP 14
You are nished with the install of the
bumper. See the following steps for
install of the license plate bracket.

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Drop the provided M6 serrated nut into the
rubber bumper and install onto the license
plate bracket using the provided M6x20
hardware and a 4mm allen bit.
Start by installing your license plate onto
the relocation bracket using the provided
M6 hardware with a 4mm allen bit and a
10mm wrench.
STEP 16
STEP 15

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Using provided wire butt connectors, con-
nect the license plate light to the provided
wiring.
Install the license plate light onto the brack-
et with the light facing the license plate. Use
the provided M4x15 hardware with a Philips
head screwdriver.
Peel the paper off the provided foam and
install onto the license plate light by sliding
the wires through the foam.
STEP 19
STEP 18
STEP 17

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Loosely install the license plate bracket onto
the vehicle utilizing the factory hardware
and 13mm socket. Ensure the wiring will not
be pinched between the bracket and vehicle.
Remove the two factory bolts on the bottom
driver corners of the spare tire carrier using
a 13mm socket.
Note: This is shown with our TCBR-01 backing
plate. This bracket is compatible with and with-
out the TCBR-01 carrier installed.
Moving to the Bronco, remove the lug nuts
from the spare tire carrier using a lug nut
tool and remove the spare tire.
Note: Assistance is recommended for removing
the spare tire to prevent injury or damage.
STEP 22
STEP 21
STEP 20

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Open the tailgate and remove the trim piece
of the interior of the tailgate using a trim
piece removal tool.
Unclip the fasteners on the bottom of the
long trim and slide it down to remove.
Unclip the fasteners on the passenger side
of the wide trim and slide to the passenger
side to remove.
To run the wire behind the spare tire carrier
and through the vent in the tailgate it may
be necessary to loosen one or two additional
bolts of the tire carrier to create clearance
for the wire.
STEP 24
STEP 23

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Remove the trim piece behind the compart-
ment for the factory jack by pulling up on it.
Use a trim piece removal tool if necessary.
Run the wire down the sidewall and along
the bottom of the interior.
Partially remove the trim piece to the
passenger wall of the trunk closest to the
tailgate by pulling up on the bottom and out
on the sides. Use a trim piece removal tool if
necessary.
Feed the wire through the vent in the
tailgate while reaching inside the tailgate
and feeding out of either of the “accessory
ready” holes. You may choose to secure the
wire to the existing wiring loom with zip ties
for a cleaner feel.
STEP 27
STEP 26
STEP 25

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Finish securing spare tire carrier bolts se-
curing the license plate relocation bracket
using a 13mm socket. If you loosened bolts
to create clearance for the wire, re-tighten
these also with a 13mm socket.
Disconnect the battery to prepare for splic-
ing wires.
If you have a lot of excessive wire, trim it
to an appropriate length. Snip the factory
license plate wiring to splice the new license
plate wiring. If you wish to keep the quick dis-
connect wiring solution, be sure to cut the wires
after this connection, so that it will remain on
the vehicle. This will allow for easy connec-
tion and disconnection.
Reconnect battery when nished.
Partially remove a section of the weather-
stripping along the bottom of the trunk,
near to the driver side of the vehicle and
feed the wire through.
Replace the weatherstripping and all interior
trim panels when nished. Finish running
the wire behind the bumper to where factory
license plate light wiring is located.
STEP 30
STEP 29
STEP 28
BLACK TO BLACK
RED TO YELLOW

INSTALLATION MANUAL
855-680-9595
NEED HELP?
Double check tment and all hardware is
secure. Congratulations, you are nished
with the install of your License Plate
Bracket and Comp Series Rear Bumper.
STEP 31