DVB COMPETITION Series User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
NEED HELP?
PRODUCT
INSTALLATION MANUAL
COMPETITION SERIES FRONT BUMPER
2021+ BRONCO
FBBR-04
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- Snips or Scissors
- Push Pin Removal Tool
- #4, #5 Allen Head
- 13mm Wrench
- T40 Torx Bit
- Electrical tape or wiring sleeve
- 13mm, 15mm, 16mm Socket
- Cut off Wheel or Sawzall (Factory Plastic
Bumper Owners Only)
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required, you can
easily install it by yourself however,
additional help will be useful
- 3 Hours
Time to install this should only
take about 3 hours
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
- Zip Ties
- Ratchet

INSTALLATION MANUAL
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STEP 1
REMOVAL OF FACTORY STEEL BUMPER
STEP 2
Begin by removing the front plastic
d-ring guards. Using a screwdriver or
push pin remover, remove the (2) pins
on the bottom and (2) near the top of
the d-ring mount.
Using a 15mm socket, loosen the (3)
bolts on each side.
Note: When you do this, the bumper can
become free from the vehicle and can fall.
Ensure you have another person holding
it, or the bumper secure to prevent falling
and injury.
Pull the top half away from the Bronco
and set to the side. Repeat for the
other side.

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STEP 3
Once all bolts are loose, remove the
plug for the fog lights and front sensors
if equipped. This is located at the back
end of the grill on the driver side.
STEP 4
Once unplugged, remove all (6)
bumper bolts and d-rings mounts.
Set bumper face down off to the side.

INSTALLATION MANUAL
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STEP 5
STEP 7
Remove the rubber/plastic shroud
under the grill by pulling the tabs
on the shroud away (up/down) from
vehicle while pulling the shroud from
the vehicle.
Reach behind each bumper mount on
the frame rail and remove the factory
nut plate.
STEP 6
If you do not have adaptive cruise
control, remove the plastic cover by
pushing the clip on the top down
while pulling away from Bronco, and
set off to the side.
Note: If you have adaptive cruise control,
you will need to relocate the module using
our ABBR-01 to retain the functionality
(Adaptive Cruise Control Relocation
Bracket).

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STEP 8
If equipped with sensors, remove
the main bumper brackets from
the backside of the bumper using
a 13mm socket, remove the (4) hex
head bolts.
STEP 9
Next, using a T40 torx bit, remove the
(6) bolts securing the mount in place.
Once removed, gently separate mount
from bumper, and set off to the side.

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STEP 10
STEP 12
To remove the wire harness, using a at
head screwdriver or pin puller, remove
all the retaining clips securing the
harness to the bumper.
Lastly, gently squeeze the same two
tabs on the sensor bezel and push the
backside of the sensor to remove the
bezel. Continue the same steps on the
remaining sensors.
STEP 11
To remove the sensors, spread the two
tabs on the sensor bezel and gently
pull up on the sensor. Make sure that
the rubber ring around the sensor
head remains on the sensor.

INSTALLATION MANUAL
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STEP 1
Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.
STEP 2
Install the provided at nuts on the
DV8 bumper.
NOTE: The at side should be facing the
back of the bumper. Push nut on bumper
until it “clicks” into place. Font looks
thinner than other notes below.
(6) M10x30 Hex Bolts
(12) M10 Flat Washers
(6) M10 Flat Washers
(5) M8x40 Allen Bolts
(7) M8x25 Allen Bolts
(7) M8 Flat Washers
(7) M8 Split Washers
(2) M8 Nuts
(8) M6x20 Allen Bolts
(16) M6 Flat Washers
(8) M6 Lock Nuts
Hardware Included:

INSTALLATION MANUAL
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STEP 3
If you are running pod lights, install
them at this time using the hardware
provided with the light.
NOTE: For our installation, we are using
(2) 3” DV8 elite series pod lights.
STEP 5
For the two center sensors, you will
need to cut back or unpeel the wiring
loom of the bumper wiring harness.
Once the wiring is exposed gently
pull the two center sensors away
from each other. This will create extra
length in the harness needed for all
sensors to reach their install location.
Cover wiring with electrical tape or
sleeve.
STEP 4
This bumper is designed to t a 20”
dual row light bar. If you choose to run
a light bar, begin by loosely installing
the L brackets provided with youR
light to the two slots on the top side
of the bumper. Secure the light bar
to the mounting brackets using the
hardware provided with the lights.

INSTALLATION MANUAL
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STEP 6
Feed the bumper wiring harness
through the bumper. Ensure
the connector for the wiring will
terminate on the driver side and that
sensors are laying in the approximate
location that they will be installed.

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STEP 7
Install sensor bezels in the same
location they were removed, or in the
manner they are indicated on the
bezels. Install with care, as you may
need to apply light pressure for them
to “clip” into place. For example, our
image shows “ROR” for rear outer
right.
NOTE: Our bumpers are designed to
accept both factory metal bumper and
plastic bumper sensor bezels. All cutouts
are cut differently to ensure each bezel is
placed into the correct hole. They should
easily pop into place.

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STEP 8
While holding the front of the sensor
bezel, push the sensor into the bezel,
until the sensor clicks into place.
Repeat steps for all sensors.
STEP 9
Zip-tie all wiring to the built-in zip
tie tabs. Make sure all wiring will be
accessible to make connections once
bumper is installed.

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STEP 10
**Factory Plastic Bumper
Owners Only**
Prior to installing the bumper onto
the vehicle, you will need to trim the
D-rings on the skid plate mount ush
to be able to accept the FBBR-04 skid
plate in the following steps. Using a
Sawzall or cut off tool, trim the D-ring
STEP 11
Install the bumper on the vehicle
using a 16mm socket and provided
M10 hardware. Torque to 45 ft-lbs.
NOTE: Assistance is recommended to
prevent injury/damage.

INSTALLATION MANUAL
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STEP 12
Wire pods and light bar lights as
desired. Re-attach bumper wiring
harness located behind the grill on
the driver side of the vehicle.
STEP 13
Place the skid plate on a soft surface.
Install the side caps using a #4 allen
head and provided M6x20 hardware.
NOTE: Check the orientation to ensure
they are installed correctly.

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STEP 14
Using a 15mm socket, remove the
factory bolts on the front cross
member where the skid plate will
attach.
STEP 15
Using the factory skid plate hardware,
loosely install the skid plate. We
provided (2) 1/4” spacer plates to use
as needed. If your bumper is adjusted
all the way up tightly against the
grille, you may need to use one or
both spacers.

INSTALLATION MANUAL
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STEP 16
Install the skid plate with the spacer
plates using the provided M8x40
and factory hardware with a #5 allen
head and 15mm socket. Tighten all
hardware until secure.
STEP 15
Double check tment and all
hardware is secure.