Dymax Bluewave mx-275 User manual

BlueWave® MX-275 Emitter User

Guide

Line Pattern Flood-Curing Emitters

▪Instructions for Safe Use

▪Setup and Operation

▪Maintenance

▪Ordering Spare Parts and Accessories

BlueWave® MX-275 Emitter User Guide

About Dymax

UV/Visible light-curable adhesives. Systems for light curing, fluid dispensing, and fluid packaging.

Dymax manufactures industrial adhesives, light-curable adhesives, epoxy resins, cyanoacrylates, and activator-cured

adhesives. We also manufacture a complete line of manual fluid dispensing systems, automatic fluid dispensing systems,

and light-curing systems. Light-curing systems include UV broad-spectrum and LED curing sources configured in, spot,

flood, and conveyor systems designed for compatibility and high performance with Dymax adhesives.

Dymax adhesives and light-curing systems optimize the speed of automated assembly, allow for 100% in-line inspection,

and increase throughput. System designs enable stand-alone configuration or integration into your existing assembly line.

Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the

product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to

that contained in the Dymax standard Conditions of Sale. Dymax recommends that any intended application be evaluated

and tested by the user to ensure that desired performance criteria are satisfied. Dymax is willing to assist users in their

performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and

evaluations.

BlueWave® MX-275 Emitter User Guide 
 
3 
Contents 
 
Introduction......................................................................................................................... 4 
Introduction to the User Guide......................................................................................... 4 
Where to Get Help ............................................................................................................ 4 
Safety................................................................................................................................... 4 
Product Overview................................................................................................................. 5 
Description of BlueWave®MX-275 Emitter....................................................................... 5 
Unpacking ............................................................................................................................ 6 
Parts Included ................................................................................................................... 6 
Installation........................................................................................................................... 6 
Important Information...................................................................................................... 6 
Mounting/Connection....................................................................................................... 7 
Operation............................................................................................................................. 8 
Troubleshooting & Maintenance .......................................................................................... 9 
Product Cleaning and Care................................................................................................ 9 
Glass Window Replacement............................................................................................ 10 
Compatible Devices............................................................................................................ 11 
Spare Parts......................................................................................................................... 12 
Specifications ..................................................................................................................... 13 
Declaration of Conformity.................................................................................................. 14 
Warranty............................................................................................................................ 15 
Index.................................................................................................................................. 15 
 

BlueWave® MX-275 Emitter User Guide

Introduction

Introduction to the User Guide

This guide describes how to set up, use, and maintain BlueWave® MX-275 emitters safely and

efficiently.

Intended Audience

This user guide is meant for experienced process engineers, technicians, and manufacturing

personnel. If you are new to high-intensity LED light sources and do not understand the

instructions, contact Dymax Application Engineering for answers to your questions before

using the equipment.

Where to Get Help

Customer Support and Applications Engineering teams are available by phone and email in

Germany, Monday through Friday, from 8:00 a.m. to 5:00 p.m. Central European Time. You can

also email Dymax Europe GmbH at [email protected]. Please see the back cover for

worldwide contact information. For more information about this product, visit dymax.com.

Safety

WARNING! If you use this UV LED light source without first reading and

understanding the information in the UV Light Safety Guide, SAF001, injury can

result from exposure to high-intensity light. To reduce the risk of injury, please read

and ensure you understand the information in that guide before assembling and

operating the Dymax UV LED light source.

Specific Safety statements for this device:

This device falls under IEC 62471 Risk Group 3 for UVA and Blue Light Emissions:

WARNING. UV emitted from this product. Avoid eye and skin exposure to

unshielded products.

WARNING. Possibly hazardous optical radiation emitted from this product. Do

not look at operating lamp. Eye injury may result.

BlueWave® MX-275 Emitter User Guide

Product Overview

Description of BlueWave®MX-275 Emitters

▪When paired with a MX-series controller, BlueWave® MX-275 emitters function as

line-pattern flood curing systems with 5 mm x 50 mm (0.2" x 2") active curing areas.

▪The BlueWave®MX-275 emitter is air cooled using an axial fan.

▪The BlueWave®MX-275 emitter can be mounted using one of two-hole patterns in the

housing body.

Figure 1. BlueWave® MX-275 Emitter (RediCure® Version Show)

BlueWave® MX-275 Emitter User Guide

Unpacking

Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately.

Open each box and check for equipment damage. If parts are damaged, notify the shipper and

submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you

immediately.

WARNING! Until the BlueWave® MX-275 emitter is attached to a controller

via the interconnect cable it is susceptible to ESD damage, handle according to

ESD standards using a ground strap and do not touch exposed connector pins.

The parts below are included in every package/order. If parts are missing from your order,

contact your local Dymax representative or Dymax Customer Support to resolve the problem.

Parts Included

▪LED Emitter Assembly

▪User Guide

Installation

The BlueWave® MX-275 emitter is part of a BlueWave® MX-series curing system and requires

connection to a controller via an interconnect cable for proper operation.

Important Information

▪Do not connect any components while power is applied.

▪Mount the BlueWave® MX-275 emitter to a rigid support, such as the emitter stand

PN 42390, prior to connecting the interconnect cable to prevent handling damage.

▪Do not touch the emitter aperture glass. This can result in poor performance and

broken glass due to heating. Inspect before each use and clean with isopropyl

alcohol if contaminated.

▪If emitter aperture glass is permanently contaminated it must be replaced for safe

operation.

BlueWave® MX-275 Emitter User Guide

Mounting/Connections

▪Each emitter has two sets of M3 x 0.5 mm holes (Figure 2) that align with Dymax stands

and holders.

▪When connecting the emitter to the controller, ensure proper strain relief to

prevent pinching or kinking of the interconnect cable.

▪The cooling air intake on top of unit must be free flowing, do not cover.

▪Exhausting air on the sides must be given at least 1 mm (0.04") of clear space to

obstructions for safe use.

Figure 2. BlueWave® MX-275 Emitter Dimensions

▪When mounting multiple emitters side-by-side (Figure 3) maintain 1 mm (0.04”) of clear

space between units. The outermost units must have 20 mm (0.8”) clear space from

obstructions for safe use.

BlueWave® MX-275 Emitter User Guide

Figure 3. Example of Installation Using Array Stand

Operation

▪The BlueWave® MX-275 emitter, when attached to the appropriate controller, will create a

fan noise during startup and during high output operation. This is normal and is not of

concern unless there is a temperature warning on the controller.

▪Always verify proper light shielding is in place prior to starting to process using the emitter.

▪The green status LED on the top of the unit may be observed directly to indicate the

emitter is commanded to be on.

WARNING! Looking directly at the high-intensity light emitted by the BlueWave®

MX-series emitters can result in eye injury. To prevent eye injury, never look directly at

the energy-emitting end of the high-intensity emitter and always wear protective

goggles. To avoid accidental exposure, always point the emitter at the curing

substrate.

BlueWave® MX-275 Emitter User Guide

Troubleshooting & Maintenance

Problem

Possible Cause

Corrective Action

BlueWave® MX-275

LED does not

produce light

LED intensity adjustment

set to 0% or too low

Increase LED intensity setting.

LED cycle time is set to

0 seconds

0 Seconds sets manual mode and

requires a trigger.

Interlock is open

Verify interlock jumpers are in place.

Verify PLC command structure for PLC

mode.

Interface cable connections

loose or damaged

Check connections and condition of

interface cable.

Trigger setting not

matched to input.

Trigger setting on admin screen should

match the desired input trigger

channel.

LED head is not connected

to the correct port/channel

Verify that the head is connected to the

desired port/channel.

BlueWave® MX-275

LED suddenly stops

producing light

Over-temperature

shutdown was triggered

Verify alarms.

Footswitch defective

Activate unit using the front control

panel. Replace the footswitch if the unit

operates from the front control panel.

Interlock is open.

Verify interlock jumpers are in place.

Verify PLC command structure for PLC

mode.

BlueWave® MX-275

LED provides only

low-intensity light

LED intensity adjustment

set to minimum

Increase LED intensity setting on admin

settings or I/O input for PLC mode.

Contaminated/dirty lens

optics

Clean the surface of the lens.

Product Cleaning and Care

▪Product cleaning is limited to wiping the product with a damp cloth. Do not soak.

Isopropanol Alcohol or household cleaners may be used for cleaning the product.

▪Always inspect the quartz window for cleanliness before use. Foreign material can cause

permanent damage to the window. Clean with Isopropanol Alcohol to remove smudges or

foreign material. Damaged or permanently etched windows should be replaced.

▪Do not use compressed air to removed particle debris inside the emitter as it may damage

the high-speed cooling fan.

BlueWave® MX-275 Emitter User Guide

Glass Window Replacement

(Kit 43362)

1. Before starting, disconnect power to the unit.

2. Lay the emitter on its side with the cover facing forward. Using a Philips #1 screwdriver,

loosen and fully remove the two screws (Figure 4).

3. Remove the glass retaining plate being careful not to lose the O-rings.

Figure 4. Remove Screws

NOTE: If the old window has shattered, be sure to remove all debris before attempting to

install the new glass window.

4. Wearing vinyl or cotton gloves unwrap the new window and carefully clean with the

enclosed alcohol swab. Holding the window by its sides lay it into the cavity of the emitter.

Take care not to touch the glass with bare hands, as any residue left on the window can

adversely affect the performance of the unit.

5. Clean the glass retaining plate removed in Step 3.

6. Locate and place the O-rings into the emitter nose pockets prior to installing the glass

retaining plate.

7. Assemble the two screws removed in Step 2 and lightly tighten.

BlueWave® MX-275 Emitter User Guide

Compatible Devices

Item

Part Number

Controllers

BlueWave® MX Series 2-Channel Controller/Power Supply*

43184

BlueWave® MX Series 4-Channel Controller/Power Supply*

43181

Emitters

BlueWave® MX-275, RediCure® (365 nm)

43094

BlueWave® MX-275, PrimeCure® (385 nm)

43098

BlueWave® MX-275, VisiCure® (405 nm)

43102

System Components

Interconnect Cable Assembly - 2 Meter

42287

Interconnect Cable Assembly - 5 Meter

42889

Extended Interconnect Cable - 10 Meter*

43010

Extended Interconnect Cable - 20 Meter*

43011

Radiometer

ACCU-CAL™ 50-LED Radiometer

40505

Stands

Array Stand

43070

Emitter Mounting Stand

42390

Personal Protection Equipment

Three-Sided Acrylic Shield

41395

Protective Goggles —Green

35286

Protective Goggles —Gray (standard model included with unit)

35285

Face Shield

35186

* The appropriate power cord for European customers is included.

**Intended for machine installation only.

BlueWave® MX-275 Emitter User Guide

Spare Parts

Item

Part Number

BlueWave® MX-275 Emitter Glass Replacement Kit

43362

BlueWave® MX-275 Emitter User Guide

Specifications

Property

Specification

Emitter

RediCure®

PrimeCure®

VisiCure®

Output Frequency

365 nm

385 nm

405 nm

Intensity Output*

At 10-mm Work Distance

At 25-mm Work Distance

1,460 mW/cm2

960 mW/cm2

1,870 mW/cm2

1,220 mW/cm2

1,750 mW/cm2

1,100 mW/cm2

Emitter Dimensions

(W x D x H)

1.97" x 1.97" x 7.55“ [5 cm x 5 cm x 19.2 cm]

Weight

Emitter: 1.64 lbs. (0.74 kg)

Unit Warranty

1 year from purchase date

Operating Environment

10°C to 40°C (50°F to 104°F)

* Measured using a Dymax ACCU-CAL™ 50-LED Radiometer with 3-mm aperture prototype. This is preliminary intensity

data for reference, tests using flood mode without an aperture will yield different results.

Figure 5. BlueWave® MX Series Spectral Output

RediCure®

PrimeCure®

VisiCure®

BlueWave® MX-275 Emitter User Guide

Declaration of Conformity

BlueWave® MX-275 Emitter User Guide

Warranty

From date of purchase, Dymax Corporation offers a one-year warranty against defects in

material and workmanship on all system components with proof of purchase and purchase

date. Unauthorized repair, modification, or improper use of equipment may void your

warranty benefits. The use of aftermarket replacement parts not supplied or approved by

Dymax Corporation, will void any effective warranties and may result in damage to the

equipment.

IMPORTANT NOTE:

DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY

WARRANTIES, EXPRESSED OR IMPLIED, DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON

DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX. THOSE CORRECTIVE

ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION.

Index

Cleaning, 9

Compatible Devices, 11

Components, 5

Declaration of Conformity, 14

Glass Window Replacement, 10

Help, 4

Installation, 6

Maintenance, 9

Operation, 8

Parts List, 6

Product Overview, 5

Safety, 4

Spare Parts, 12

Specifications, 13

Spectral Output, 13

Support, 4

Troubleshooting, 9

Unpacking, 6

Warranty, 15

The data contained in this bulletin is of a general nature and is based on laboratory test conditions. Dymax Europe GmbH does not warrant the data contained in this bulletin. Any warranty

applicable to products, its application and use is strictly limited to that contained in Dymax Europe GmbH’s General Terms and Conditions of Sale published on our website at

https://dymax.com/resources/sales-terms-conditions. Dymax Europe GmbH does not assume any responsibility for test or performance results obtained by users. It is the user’s responsibility

to determine the suitability for the product application and purposes and the suitability for use in the user’s intended manufacturing apparatus and methods. The user should adopt such

precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons. Nothing in this bulletin shall act as a representation that the product

use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent. Dymax Europe GmbH

recommends that each user adequately test its proposed use and application of the products before actual repetitive use, using the data contained in this bulletin as a general guide.

MAN093EU 7/22/2019

Dymax Corporation

+1.860.482.1010

info@dymax.com

www.dymax.com

Dymax Oligomers & Coatings

+1.860.626.7006

info_oc@dymax.com

www.dymax-oc.com

Dymax Europe GmbH

+49 611.962.7900

info_de@dymax.com