dymax BlueWave MX-275 User manual

BlueWave® MX-275 Emitter User
Guide
Line Pattern Flood-Curing Emitters
▪Instructions for Safe Use
▪Setup and Operation
▪Maintenance
▪Ordering Spare Parts and Accessories

BlueWave® MX-275 Emitter User Guide
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About Dymax
UV/Visible light-curable adhesives. Systems for light curing, fluid dispensing, and fluid packaging.
Dymax manufactures industrial adhesives, light-curable adhesives, epoxy resins, cyanoacrylates, and activator-cured
adhesives. We also manufacture a complete line of manual fluid dispensing systems, automatic fluid dispensing systems,
and light-curing systems. Light-curing systems include UV broad-spectrum and LED curing sources configured in, spot,
flood, and conveyor systems designed for compatibility and high performance with Dymax adhesives.
Dymax adhesives and light-curing systems optimize the speed of automated assembly, allow for 100% in-line inspection,
and increase throughput. System designs enable stand-alone configuration or integration into your existing assembly line.
Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the
product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to
that contained in the Dymax standard Conditions of Sale. Dymax recommends that any intended application be evaluated
and tested by the user to ensure that desired performance criteria are satisfied. Dymax is willing to assist users in their
performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and
evaluations.

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Contents
Introduction......................................................................................................................... 4
Introduction to the User Guide......................................................................................... 4
Where to Get Help ............................................................................................................ 4
Safety................................................................................................................................... 4
Product Overview................................................................................................................. 5
Description of BlueWave®MX-275 Emitter....................................................................... 5
Unpacking ............................................................................................................................ 6
Parts Included ................................................................................................................... 6
Installation........................................................................................................................... 6
Important Information...................................................................................................... 6
Mounting/Connection....................................................................................................... 7
Operation............................................................................................................................. 8
Troubleshooting & Maintenance .......................................................................................... 9
Product Cleaning and Care................................................................................................ 9
Glass Window Replacement............................................................................................ 10
Compatible Devices............................................................................................................ 11
Spare Parts......................................................................................................................... 12
Specifications ..................................................................................................................... 13
Declaration of Conformity.................................................................................................. 14
Warranty............................................................................................................................ 15
Index.................................................................................................................................. 15

BlueWave® MX-275 Emitter User Guide
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Introduction
Introduction to the User Guide
This guide describes how to set up, use, and maintain BlueWave® MX-275 emitters safely and
efficiently.
Intended Audience
This user guide is meant for experienced process engineers, technicians, and manufacturing
personnel. If you are new to high-intensity LED light sources and do not understand the
instructions, contact Dymax Application Engineering for answers to your questions before
using the equipment.
Where to Get Help
Customer Support and Applications Engineering teams are available by phone and email in
Germany, Monday through Friday, from 8:00 a.m. to 5:00 p.m. Central European Time. You can
also email Dymax Europe GmbH at [email protected]. Please see the back cover for
worldwide contact information. For more information about this product, visit dymax.com.
Safety
WARNING! If you use this UV LED light source without first reading and
understanding the information in the UV Light Safety Guide, SAF001, injury can
result from exposure to high-intensity light. To reduce the risk of injury, please read
and ensure you understand the information in that guide before assembling and
operating the Dymax UV LED light source.
Specific Safety statements for this device:
This device falls under IEC 62471 Risk Group 3 for UVA and Blue Light Emissions:
WARNING. UV emitted from this product. Avoid eye and skin exposure to
unshielded products.
WARNING. Possibly hazardous optical radiation emitted from this product. Do
not look at operating lamp. Eye injury may result.

BlueWave® MX-275 Emitter User Guide
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Product Overview
Description of BlueWave®MX-275 Emitters
▪When paired with a MX-series controller, BlueWave® MX-275 emitters function as
line-pattern flood curing systems with 5 mm x 50 mm (0.2" x 2") active curing areas.
▪The BlueWave®MX-275 emitter is air cooled using an axial fan.
▪The BlueWave®MX-275 emitter can be mounted using one of two-hole patterns in the
housing body.
Figure 1. BlueWave® MX-275 Emitter (RediCure® Version Show)

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Unpacking
Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately.
Open each box and check for equipment damage. If parts are damaged, notify the shipper and
submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you
immediately.
WARNING! Until the BlueWave® MX-275 emitter is attached to a controller
via the interconnect cable it is susceptible to ESD damage, handle according to
ESD standards using a ground strap and do not touch exposed connector pins.
The parts below are included in every package/order. If parts are missing from your order,
contact your local Dymax representative or Dymax Customer Support to resolve the problem.
Parts Included
▪LED Emitter Assembly
▪User Guide
Installation
The BlueWave® MX-275 emitter is part of a BlueWave® MX-series curing system and requires
connection to a controller via an interconnect cable for proper operation.
Important Information
▪Do not connect any components while power is applied.
▪Mount the BlueWave® MX-275 emitter to a rigid support, such as the emitter stand
PN 42390, prior to connecting the interconnect cable to prevent handling damage.
▪Do not touch the emitter aperture glass. This can result in poor performance and
broken glass due to heating. Inspect before each use and clean with isopropyl
alcohol if contaminated.
▪If emitter aperture glass is permanently contaminated it must be replaced for safe
operation.

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Mounting/Connections
▪Each emitter has two sets of M3 x 0.5 mm holes (Figure 2) that align with Dymax stands
and holders.
▪When connecting the emitter to the controller, ensure proper strain relief to
prevent pinching or kinking of the interconnect cable.
▪The cooling air intake on top of unit must be free flowing, do not cover.
▪Exhausting air on the sides must be given at least 1 mm (0.04") of clear space to
obstructions for safe use.
Figure 2. BlueWave® MX-275 Emitter Dimensions
▪When mounting multiple emitters side-by-side (Figure 3) maintain 1 mm (0.04”) of clear
space between units. The outermost units must have 20 mm (0.8”) clear space from
obstructions for safe use.

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Figure 3. Example of Installation Using Array Stand
Operation
▪The BlueWave® MX-275 emitter, when attached to the appropriate controller, will create a
fan noise during startup and during high output operation. This is normal and is not of
concern unless there is a temperature warning on the controller.
▪Always verify proper light shielding is in place prior to starting to process using the emitter.
▪The green status LED on the top of the unit may be observed directly to indicate the
emitter is commanded to be on.
WARNING! Looking directly at the high-intensity light emitted by the BlueWave®
MX-series emitters can result in eye injury. To prevent eye injury, never look directly at
the energy-emitting end of the high-intensity emitter and always wear protective
goggles. To avoid accidental exposure, always point the emitter at the curing
substrate.

BlueWave® MX-275 Emitter User Guide
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Troubleshooting & Maintenance
Problem
Possible Cause
Corrective Action
BlueWave® MX-275
LED does not
produce light
LED intensity adjustment
set to 0% or too low
Increase LED intensity setting.
LED cycle time is set to
0 seconds
0 Seconds sets manual mode and
requires a trigger.
Interlock is open
Verify interlock jumpers are in place.
Verify PLC command structure for PLC
mode.
Interface cable connections
loose or damaged
Check connections and condition of
interface cable.
Trigger setting not
matched to input.
Trigger setting on admin screen should
match the desired input trigger
channel.
LED head is not connected
to the correct port/channel
Verify that the head is connected to the
desired port/channel.
BlueWave® MX-275
LED suddenly stops
producing light
Over-temperature
shutdown was triggered
Verify alarms.
Footswitch defective
Activate unit using the front control
panel. Replace the footswitch if the unit
operates from the front control panel.
Interlock is open.
Verify interlock jumpers are in place.
Verify PLC command structure for PLC
mode.
BlueWave® MX-275
LED provides only
low-intensity light
LED intensity adjustment
set to minimum
Increase LED intensity setting on admin
settings or I/O input for PLC mode.
Contaminated/dirty lens
optics
Clean the surface of the lens.
Product Cleaning and Care
▪Product cleaning is limited to wiping the product with a damp cloth. Do not soak.
Isopropanol Alcohol or household cleaners may be used for cleaning the product.
▪Always inspect the quartz window for cleanliness before use. Foreign material can cause
permanent damage to the window. Clean with Isopropanol Alcohol to remove smudges or
foreign material. Damaged or permanently etched windows should be replaced.
▪Do not use compressed air to removed particle debris inside the emitter as it may damage
the high-speed cooling fan.

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Glass Window Replacement
(Kit 43362)
1. Before starting, disconnect power to the unit.
2. Lay the emitter on its side with the cover facing forward. Using a Philips #1 screwdriver,
loosen and fully remove the two screws (Figure 4).
3. Remove the glass retaining plate being careful not to lose the O-rings.
Figure 4. Remove Screws
NOTE: If the old window has shattered, be sure to remove all debris before attempting to
install the new glass window.
4. Wearing vinyl or cotton gloves unwrap the new window and carefully clean with the
enclosed alcohol swab. Holding the window by its sides lay it into the cavity of the emitter.
Take care not to touch the glass with bare hands, as any residue left on the window can
adversely affect the performance of the unit.
5. Clean the glass retaining plate removed in Step 3.
6. Locate and place the O-rings into the emitter nose pockets prior to installing the glass
retaining plate.
7. Assemble the two screws removed in Step 2 and lightly tighten.

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Compatible Devices
Item
Part Number
Controllers
BlueWave® MX Series 2-Channel Controller/Power Supply*
43184
BlueWave® MX Series 4-Channel Controller/Power Supply*
43181
Emitters
BlueWave® MX-275, RediCure® (365 nm)
43094
BlueWave® MX-275, PrimeCure® (385 nm)
43098
BlueWave® MX-275, VisiCure® (405 nm)
43102
System Components
Interconnect Cable Assembly - 2 Meter
42287
Interconnect Cable Assembly - 5 Meter
42889
Extended Interconnect Cable - 10 Meter*
43010
Extended Interconnect Cable - 20 Meter*
43011
Radiometer
ACCU-CAL™ 50-LED Radiometer
40505
Stands
Array Stand
43070
Emitter Mounting Stand
42390
Personal Protection Equipment
Three-Sided Acrylic Shield
41395
Protective Goggles —Green
35286
Protective Goggles —Gray (standard model included with unit)
35285
Face Shield
35186
* The appropriate power cord for European customers is included.
**Intended for machine installation only.

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Spare Parts
Item
Part Number
BlueWave® MX-275 Emitter Glass Replacement Kit
43362

BlueWave® MX-275 Emitter User Guide
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Specifications
Property
Specification
Emitter
RediCure®
PrimeCure®
VisiCure®
Output Frequency
365 nm
385 nm
405 nm
Intensity Output*
At 10-mm Work Distance
At 25-mm Work Distance
1,460 mW/cm2
960 mW/cm2
1,870 mW/cm2
1,220 mW/cm2
1,750 mW/cm2
1,100 mW/cm2
Emitter Dimensions
(W x D x H)
1.97" x 1.97" x 7.55“ [5 cm x 5 cm x 19.2 cm]
Weight
Emitter: 1.64 lbs. (0.74 kg)
Unit Warranty
1 year from purchase date
Operating Environment
10°C to 40°C (50°F to 104°F)
* Measured using a Dymax ACCU-CAL™ 50-LED Radiometer with 3-mm aperture prototype. This is preliminary intensity
data for reference, tests using flood mode without an aperture will yield different results.
Figure 5. BlueWave® MX Series Spectral Output
RediCure®
PrimeCure®
VisiCure®

BlueWave® MX-275 Emitter User Guide
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Declaration of Conformity

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Warranty
From date of purchase, Dymax Corporation offers a one-year warranty against defects in
material and workmanship on all system components with proof of purchase and purchase
date. Unauthorized repair, modification, or improper use of equipment may void your
warranty benefits. The use of aftermarket replacement parts not supplied or approved by
Dymax Corporation, will void any effective warranties and may result in damage to the
equipment.
IMPORTANT NOTE: DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY
WARRANTIES, EXPRESSED OR IMPLIED, DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON
DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX. THOSE CORRECTIVE
ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION.
Index
Cleaning, 9
Compatible Devices, 11
Components, 5
Declaration of Conformity, 14
Glass Window Replacement, 10
Help, 4
Installation, 6
Maintenance, 9
Operation, 8
Parts List, 6
Product Overview, 5
Safety, 4
Spare Parts, 12
Specifications, 13
Spectral Output, 13
Support, 4
Troubleshooting, 9
Unpacking, 6
Warranty, 15

© 2019 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A.
The data contained in this bulletin is of a general nature and is based on laboratory test conditions. Dymax Europe GmbH does not warrant the data contained in this bulletin. Any warranty
applicable to products, its application and use is strictly limited to that contained in Dymax Europe GmbH’s General Terms and Conditions of Sale published on our website at
https://dymax.com/resources/sales-terms-conditions. Dymax Europe GmbH does not assume any responsibility for test or performance results obtained by users. It is the user’s responsibility
to determine the suitability for the product application and purposes and the suitability for use in the user’s intended manufacturing apparatus and methods. The user should adopt such
precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons. Nothing in this bulletin shall act as a representation that the product
use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent. Dymax Europe GmbH
recommends that each user adequately test its proposed use and application of the products before actual repetitive use, using the data contained in this bulletin as a general guide.
MAN093EU 7/22/2019
Dymax Corporation
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[e-mail]
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Dymax Europe GmbH
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[e-mail]
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Adhesives Ireland Ltd.
+353 21.237.3016
[e-mail]
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Equipment (Shenzhen) Co Ltd
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[e-mail]
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