Dynabrade 11400 User manual

Tune-Up Kits

96515 – Filter-Regulator-Lubricator

96516 – Filter

96517 – Regulator

96518 – Lubricator

198144 Filter Body

298151 O-Ring

398155 O-Ring

498154 Interceptor

598153 Filter Element

698152 Bowl Baffle

798163 Nut

898145 Bowl

998146 Shatter Guard (2)

10 98150 Lock Ring (2)

11 98162 Piston

12 98160 O-Ring (3)

13 98161 Spring

14 98157 O-Ring

15 98156 Drain Body

16 98159 O-Ring

17 98158 Valve

18 98178 Cap

19 98177 O-Ring

20 98176 Spring

21 98175 O-Ring

22 98174 Valve

23 98197 Nut

24 98164 Regulator Body

25 98194 Nut (2)

26 98196 Gauge

27 98166 O-Ring

28 98168 O-Ring

29 98169 V-Ring

30 98167 Piston

31 98170 Spring

32 98172 Nut

33 98171 Adjusting Screw

34 98165 Dome

35 98173 Knob

36 98193 Screw (2)

37 98192 Joiner (2)

38 98195 O-Ring (2)

39 98185 Adjusting Screw

40 98186 Fill Plug

41 98188 Outside Cup

42 98189 O-Ring

43 98187 Inside Cup

44 98190 Adjusting Ring

45 98179 Lubricator Body

46 98183 Ball (2)

47 98184 Plug

48 98182 Spring

49 98181 Nut

50 98191 Tube

51 98180 Bowl

52 11412 Bracket Assembly

53 98244 Air Passage Tube

54 98245 Seal (2)

55 98197 Nut

Index Key

No. Part # Description

52* 19

26 30

20 22

39 41

53 54

4 5

11 13

12 16

Models:

11400 - 3/8" NPT – Filter

11401 - 3/8" NPT – Regulator

11402 - 3/8" NPT – Filter-Regulator

11403 - 3/8" NPT – Lubricator

11404 - 3/8" NPT – Regulator-Lubricator

11405 - 3/8" NPT – Filter-Regulator-Lubricator

11406 - 1/2" NPT – Filter

11407 - 1/2" NPT – Regulator

11408 - 1/2" NPT – Filter-Regulator

11409 - 1/2" NPT – Lubricator

11410 - 1/2" NPT – Regulator-Lubricator

11411 - 1/2" NPT – Filter-Regulator-Lubricator

Machine Parts and Operating Instructions

Parts Page Reorder No. PD04•09

Effective January, 2004

Supersedes PD00•72

Filter-Regulator-Lubricator

Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air

tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to

Dynabrade’s Warning/Safety Operating Instructions for more complete safety information.

Filter Element

(20 Micron)

Air Flow Indicator

Regulator Gauge

(0-160 PSI)

Inlet/Outlet

Port Size Max.Air Pressure Max. Air Flow Max. Air Temperature

3/8" NPT

1/2" NPT

140 PSI/9.7 Bars 40 SCFM/1,133 LPM 140˚ F/60˚ C

140 PSI/9.7 Bars 55 SCFM/1,558 LPM 140˚ F/60˚ C

Warning: Do not loosen or remove fill cap when under pressure.

*Note: 11412 Modular Bracket Assembly includes 98194 Nut (2), 98193 Screw (2), and

98162 Joiner.

To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working near this

tool MUST read and understand these instructions before performing any such task. DO NOT DISCARD – GIVE TO USER.

Air Passage Tube

Note: Only used on

1/2" Models. Fits in

between F-R-L

sub-components.

Important Operating, Maintenance and Safety Instructions

Carefully read all instructions before operating or servicing any Dynabrade®Accessories.

Installation Instructions

1. Close the air line system by turning off the air pressure in the area where the FRL unit will be installed.

2. Be sure to select a proper site for the FRL unit by locating the area of the air line system that is as close to the actual work area as possible.

Note: This site should be free of direct sunlight, excessively high temperatures, and hazardous chemicals.

3. Using either 3/8" or 1/2" air fittings (refer to other side for proper model and air fitting sizes) mount the FRL unit in the air line system with the arrows on

the unit pointed in the direction of the air flow within the air system.

4. Be sure that the filter discharge portion of the FRL has the arrow pointed in the downward position. Note: All water and other contaminants should be

drained weekly (or when the maximum limit is reached) into a proper receptacle.

5. Fill the oil bowl with air tool oil. Please see the section below on lubrication.

6. Open the air line system and check for leaks around the FRL unit.

Standard Operating Instructions:

Filtration

1. Filtration of water and other contaminants in the air line system occurs automatically when compressed air passes through the filter portion of the FRL unit.

2. When the water level exceeds the maximum limit on the filter bowl, please drain the filter. This is done by turning the valve on the bottom of the filter to the

“open” or “up” position.

3. Note: Be sure to close this valve after draining the FRL unit.

Regulation

1. Regulation of air pressure is controlled by the black knob found on the regulator portion of the FRL unit. The air pressure is

measured by the gauge on the front.

2. Maximum operating air pressure is 140 PSI.

3. To increase the air pressure, pull the black knob out of the safety-lock and turn clockwise.

4. To decrease the air pressure, turn the black knob counterclockwise.

5. Once the proper air pressure is established, press the black knob back down into the safety-lock to keep it in place.

Lubrication

1. Warning: Do not loosen or remove fill cap when under pressure.

2. Lubrication is controlled by the needle valve on the top of the Lubricator portion of the FRL unit.

3. Turn the needle valve clockwise to decrease oil drop rate.

4. Turn the needle valve counterclockwise to increase oil drop rate.

5. The higher the air flow (SCFM) rate, the more the oil drop rate needs to be.

6. To add oil: Always turn off air pressure and discharge all air from the FRL unit. Lubrication is available without having to close the air line system.

7. Remove the fill plug by turning it counterclockwise.

8. Fill the bowl to the fill line with air tool oil. Use Dynabrade P/N 95842 Air Lube or equivalent air tool oil (10W/NR).

9. Replace the fill plug by turning in clockwise.

Maintenance Instructions:

1. Always turn off air pressure and discharge all air inside FRL unit before performing any maintenance procedures.

2. Remove the filter cover by loosening the lock ring in a counterclockwise motion on the filter portion of the FRL unit.

3. Remove the filter assembly. Check the amount of debris that may be collected on the filter cartridge itself. Clean the filter with soap and water. If the filter

is damaged or contains heavy debris, it must be replaced. Refer to the parts breakdown for more information.

4. Clean the clear portion of the filter bowl with soap and water. Warning: Polycarbonate Bowl. Do not use any cleaning fluids that may be hazardous to

plastic materials. Examples of incompatible chemicals are thinners, carbon tetrachloride, chloroform, kerosene, sulfuric and nitric acid.

Safety Instructions:

Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from

Dynabrade, Inc.

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Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).

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