Dynapac CA600 User manual

Vibratory Roller
CA600
Operation
O600EN1, July 2004
Diesel engine:
CA600: Cummins B5.9-VE-TAA
These instructions apply from:
CA600 PIN (S/N) *79X20600*
CA600 PIN (S/N) *79X2CN3700*
Reservation for changes.
Printed in Sweden.
The Dynapac CA600 is available in D (smooth drum) and PD (padfoot) versions, of which the
CA600D is designed for compacting rock fill. The main range of application for the PD versions is
on cohesive material and weathered stone material.
All types of base courses and subbase courses can be compacted deeper and the interchangeable
drums, D to PD, and vice versa, facilitate even greater variety in the range of application.
Certain accessories, such as the compaction meter, tachograph and the DCA field computer, are
described in separate instructions.
KEEP THIS MANUAL FOR
FUTURE REFERENCE

Vibratory Roller
CA600
Operation
O600EN1, July 2004
Diesel engine:
CA600: Cummins B5.9-VE-TAA
These instructions apply from:
CA600 PIN (S/N) *79X20600*
CA600 PIN (S/N) *79X2CN3700*
Reservation for changes.
Printed in Sweden.
The Dynapac CA600 is available in D (smooth drum) and PD (padfoot) versions, of which the
CA600D is designed for compacting rock fill. The main range of application for the PD versions is
on cohesive material and weathered stone material.
All types of base courses and subbase courses can be compacted deeper and the interchangeable
drums, D to PD, and vice versa, facilitate even greater variety in the range of application.
Certain accessories, such as the compaction meter, tachograph and the DCA field computer, are
described in separate instructions.
KEEP THIS MANUAL FOR
FUTURE REFERENCE

2CA600 O600EN1
Safety instructions – Personal safety
Special caution – Machine or component damage
The safety manual, which accompanies each
machine, must be studied by each operator of
the roller. Always follow the safety rules and
do not remove the manual from the roller.
This manual contains instructions concerning operation
and use of the roller. For information regarding care and
maintenance, see the manual, “MAINTENANCE, CA600".
When starting up and driving a cold machine,
which implies cold hydraulic fluid, the braking
distance will be longer than normal until the
machine reaches normal working temperature.
CONTENTS
WARNING SYMBOLS
SAFETY MANUAL
GENERAL CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Page
Safety instructions (Read the Safety Manual also) .......... 3
Safety when driving .......................................................... 4
Safety decals, location/description ............................... 5, 6
Machine and engine plates ........................................... 7, 8
Instruments and controls .................................................. 9
Instruments and controls, functional description ...... 10, 11
Controls in the cab ......................................................... 12
Controls in the cab, functional description...................... 13
Before starting ...........................................................14-16
Starting ........................................................................... 17
Driving ............................................................................ 18
Vibration/Driving ............................................................. 19
Driving on difficult courses ............................................. 19
Braking ........................................................................... 20
Parking ........................................................................... 21
Instructions for lifting ...................................................... 22
Towing ............................................................................ 23
Instructions for towing .................................................... 24
Transport ........................................................................ 25
Towing/Retrieval ............................................................ 25
Operating instructions - Summary ................................. 26

2CA600 O600EN1
Safety instructions – Personal safety
Special caution – Machine or component damage
The safety manual, which accompanies each
machine, must be studied by each operator of
the roller. Always follow the safety rules and
do not remove the manual from the roller.
This manual contains instructions concerning operation
and use of the roller. For information regarding care and
maintenance, see the manual, “MAINTENANCE, CA600".
When starting up and driving a cold machine,
which implies cold hydraulic fluid, the braking
distance will be longer than normal until the
machine reaches normal working temperature.
CONTENTS
WARNING SYMBOLS
SAFETY MANUAL
GENERAL CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Page
Safety instructions (Read the Safety Manual also) .......... 3
Safety when driving .......................................................... 4
Safety decals, location/description ............................... 5, 6
Machine and engine plates ........................................... 7, 8
Instruments and controls .................................................. 9
Instruments and controls, functional description ...... 10, 11
Controls in the cab ......................................................... 12
Controls in the cab, functional description...................... 13
Before starting ...........................................................14-16
Starting ........................................................................... 17
Driving ............................................................................ 18
Vibration/Driving ............................................................. 19
Driving on difficult courses ............................................. 19
Braking ........................................................................... 20
Parking ........................................................................... 21
Instructions for lifting ...................................................... 22
Towing ............................................................................ 23
Instructions for towing .................................................... 24
Transport ........................................................................ 25
Towing/Retrieval ............................................................ 25
Operating instructions - Summary ................................. 26

3CA600 O600EN1
SAFETY INSTRUCTIONS (Read the Safety Manual also)
1. The operator must be familiar with the contents of the OPERATION MAN-
UAL before starting the roller.
2. Make sure that all instructions in the MAINTENANCE MANUAL are fol-
lowed.
3. Only trained and/or experienced operators may drive the roller. Passen-
gers are not allowed on the roller. Remain seated during all operation.
4. Never use the roller if it is in need of adjustment or repairs.
5. Board and leave the roller only when it is stationary. Use the grips and
railings that are provided. Always use a ”three-point grip” - both feet and
one hand or one foot and both hands - when boarding or exiting the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when
the machine is operated on risky ground.
7. Drive slowly in sharp bends.
8. Avoid driving at an angle on slopes; drive straight up or down.
9. When driving close to unsafe edges or holes, make sure that at least two
thirds of the drum width is firmly on material that has already been com-
pacted.
10. Make sure that there are no obstacles in the direction of travel, on the
ground or overhead.
11. Drive extra carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on ma-
chines fitted with ROPS.
13. Keep the roller clean. Clean dirt and grease from the operator’s platform
without delay. Keep all signs and decals clean and clearly legible.
14. Safety measures before refueling:
– Stop the engine.
– Do not smoke.
– No naked flame in the vicinity.
– Ground the nozzle of the filling device against the tank to prevent sparks.
15. Before repairs or service:
– Place chocks against the drums/wheels and against the strike-off blade.
– Lock the articulation if required.
16. Hearing protectors are recommended if the noise level exceeds 85 dB(A).
The noise level may vary depending on what material the machine is oper-
ating on.
17. Make no changes or modifications on the roller that could affect safety.
Changes may only be made following written consent by Dynapac.
18. Do not use the roller until the hydraulic fluid has reached its normal work-
ing temperature. Braking distance can be longer than usual if the fluid is
cold. See starting instructions in the OPERATION MANUAL.

3CA600 O600EN1
SAFETY INSTRUCTIONS (Read the Safety Manual also)
1. The operator must be familiar with the contents of the OPERATION MAN-
UAL before starting the roller.
2. Make sure that all instructions in the MAINTENANCE MANUAL are fol-
lowed.
3. Only trained and/or experienced operators may drive the roller. Passen-
gers are not allowed on the roller. Remain seated during all operation.
4. Never use the roller if it is in need of adjustment or repairs.
5. Board and leave the roller only when it is stationary. Use the grips and
railings that are provided. Always use a ”three-point grip” - both feet and
one hand or one foot and both hands - when boarding or exiting the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when
the machine is operated on risky ground.
7. Drive slowly in sharp bends.
8. Avoid driving at an angle on slopes; drive straight up or down.
9. When driving close to unsafe edges or holes, make sure that at least two
thirds of the drum width is firmly on material that has already been com-
pacted.
10. Make sure that there are no obstacles in the direction of travel, on the
ground or overhead.
11. Drive extra carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on ma-
chines fitted with ROPS.
13. Keep the roller clean. Clean dirt and grease from the operator’s platform
without delay. Keep all signs and decals clean and clearly legible.
14. Safety measures before refueling:
– Stop the engine.
– Do not smoke.
– No naked flame in the vicinity.
– Ground the nozzle of the filling device against the tank to prevent sparks.
15. Before repairs or service:
– Place chocks against the drums/wheels and against the strike-off blade.
– Lock the articulation if required.
16. Hearing protectors are recommended if the noise level exceeds 85 dB(A).
The noise level may vary depending on what material the machine is oper-
ating on.
17. Make no changes or modifications on the roller that could affect safety.
Changes may only be made following written consent by Dynapac.
18. Do not use the roller until the hydraulic fluid has reached its normal work-
ing temperature. Braking distance can be longer than usual if the fluid is
cold. See starting instructions in the OPERATION MANUAL.

4CA600 O600EN1
SAFETY WHEN DRIVING
Slopes
Fig.2 Tippingangleonside slopes
Max 20°
or 36%
Driving near an edge
At least
2/3
Fig.1 Position of drum when driving near
an edge
When you drive near an edge, at least two thirds of the
drum width must be on solid ground.
Remember that the machine’s center of
gravity is displaced outward when you
steer to one side. For example, it shifts to
the right when you steer to the left.
The ROPS (Roll Over Protective Structure)
is always recommended when driving on
slopes or insecure ground.
Where possible, avoid all driving
across a
slope. Instead, drive up and down on slop-
ing ground.
The tilting angle is measured on a hard, level surface
with the machine stationary, steering angle zero, vibra-
tion switched OFF and all tanks full. Remember that
loose ground, steering of the machine, vibration
switched ON, driving speed and raising the center of
gravity (for example, with accessories) may cause the
machine to topple even on a smaller slope than that
stated here.
To leave the cab in an emergency, release
the hammer located on the rear right post
and break the rear window.

4CA600 O600EN1
SAFETY WHEN DRIVING
Slopes
Fig.2 Tippingangleonside slopes
Max 20°
or 36%
Driving near an edge
At least
2/3
Fig.1 Position of drum when driving near
an edge
When you drive near an edge, at least two thirds of the
drum width must be on solid ground.
Remember that the machine’s center of
gravity is displaced outward when you
steer to one side. For example, it shifts to
the right when you steer to the left.
The ROPS (Roll Over Protective Structure)
is always recommended when driving on
slopes or insecure ground.
Where possible, avoid all driving
across a
slope. Instead, drive up and down on slop-
ing ground.
The tilting angle is measured on a hard, level surface
with the machine stationary, steering angle zero, vibra-
tion switched OFF and all tanks full. Remember that
loose ground, steering of the machine, vibration
switched ON, driving speed and raising the center of
gravity (for example, with accessories) may cause the
machine to topple even on a smaller slope than that
stated here.
To leave the cab in an emergency, release
the hammer located on the rear right post
and break the rear window.

5CA600 O600EN1
SAFETY DECALS, LOCATION/DESCRIPTION
32 16 97
15 6111511108
13 4, 14 23
15611511011
12
4, 14

5CA600 O600EN1
SAFETY DECALS, LOCATION/DESCRIPTION
32 16 97
15 6111511108
13 4, 14 23
15611511011
12
4, 14

6CA600 O600EN1
SAFETY DECALS, LOCATION/DESCRIPTION
Crush zone, articulation/
Drum. Maintain a safe
distance from the crush
zone.
Warning - hot surfaces in
the engine compartment.
Do not touch.
Warning - rotating engine
components. Keep your
hands at a safe distance from
the danger zone.
The operator is urgently
requested to read the safety
manual, and the operation
and maintenance instructions
before using the machine.
The articulation must be
interlocked when lifting.
Read the instruction manual.
Lifting point
Emergency exit
Tires filled with ballast
Read the instruction manual.
Hydraulic fluid
Securing
point
Lifting plate
1.
2.
3.
5.
6.
10.
8.
14.
7.
4.
16.
9.
12.
11.
13.
15.
Mass Kg
= Optional
Diesel fuel
Tire pressure
Battery
disconnector Handbook
compartment

6CA600 O600EN1
SAFETY DECALS, LOCATION/DESCRIPTION
Crush zone, articulation/
Drum. Maintain a safe
distance from the crush
zone.
Warning - hot surfaces in
the engine compartment.
Do not touch.
Warning - rotating engine
components. Keep your
hands at a safe distance from
the danger zone.
The operator is urgently
requested to read the safety
manual, and the operation
and maintenance instructions
before using the machine.
The articulation must be
interlocked when lifting.
Read the instruction manual.
Lifting point
Emergency exit
Tires filled with ballast
Read the instruction manual.
Hydraulic fluid
Securing
point
Lifting plate
1.
2.
3.
5.
6.
10.
8.
14.
7.
4.
16.
9.
12.
11.
13.
15.
Mass Kg
= Optional
Diesel fuel
Tire pressure
Battery
disconnector Handbook
compartment

7CA600 O600EN1
MACHINE AND ENGINE PLATES
Machine plate
PIN on frame
Fig.3 Operator’s platform
1. Machine plate
Fig.4 Front frame
1. PIN
1
The machine type plate (1) is affixed on the front left
edge of the tractor frame. The plate shows the
manufacturer's name and address, type of machine
and PIN "Part Identification Number" (serial number).
Please state the PIN (serial number) of the roller when
ordering spare parts.
The PIN (1) of the machine is punched on the front right
edge of the forward frame beam.
1

7CA600 O600EN1
MACHINE AND ENGINE PLATES
Machine plate
PIN on frame
Fig.3 Operator’s platform
1. Machine plate
Fig.4 Front frame
1. PIN
1
The machine type plate (1) is affixed on the front left
edge of the tractor frame. The plate shows the
manufacturer's name and address, type of machine
and PIN "Part Identification Number" (serial number).
Please state the PIN (serial number) of the roller when
ordering spare parts.
The PIN (1) of the machine is punched on the front right
edge of the forward frame beam.
1

8CA600 O600EN1
Fig.5 Engine
1. Engine plate
Engine plate
The engine data plate (1) is affixed to the right side of
the engine under the injection pump. The plate indicates
the type of engine, serial number and engine data.
Please state the engine serial number when ordering
spare parts. See also the engine manual.
MACHINE AND ENGINE PLATES
Engine plate
1
Cummins Engine Company, Inc
Columbus, Indiana
47202-3005
Warning Injury may result and warranty is voided
if fuel rate, rpm or altitude exceed published
maximumvalues forthis modeland application.
Date of MFG
Z Z Z Z
YYYYMMDD
CID/L. 359/5,9 CPL 2063 Engine Serial No. FEL EPA
Family XCEXL0359ABA Cust. Spec. 376983 NOx
Engine Model PM
Valve lash Timing-TDC 0.2Inch .010Int. .020 Exh.
MM .254Int. .508 Exh. Fuel rate at rated HP/KW 93 mm3/stcold
e 11€ €97/68AA€ €00/000€ €0011€ €00
Firing Order 1-5-3-6-2-4
Rated HP/kW 173/129 at 2200 RPM
FR91089 Low Idle RPM 800 - 1100

8CA600 O600EN1
Fig.5 Engine
1. Engine plate
Engine plate
The engine data plate (1) is affixed to the right side of
the engine under the injection pump. The plate indicates
the type of engine, serial number and engine data.
Please state the engine serial number when ordering
spare parts. See also the engine manual.
MACHINE AND ENGINE PLATES
Engine plate
1
Cummins Engine Company, Inc
Columbus, Indiana
47202-3005
Warning Injury may result and warranty is voided
if fuel rate, rpm or altitude exceed published
maximumvalues forthis modeland application.
Date of MFG
Z Z Z Z
YYYYMMDD
CID/L. 359/5,9 CPL 2063 Engine Serial No. FEL EPA
Family XCEXL0359ABA Cust. Spec. 376983 NOx
Engine Model PM
Valve lash Timing-TDC 0.2Inch .010Int. .020 Exh.
MM .254Int. .508 Exh. Fuel rate at rated HP/KW 93 mm3/stcold
e 11€ €97/68AA€ €00/000€ €0011€ €00
Firing Order 1-5-3-6-2-4
Rated HP/kW 173/129 at 2200 RPM
FR91089 Low Idle RPM 800 - 1100

9CA600 O600EN1
INSTRUMENTS AND CONTROLS
1. Horn
2. Starter switch
3. Hazard beacon
4. Working lights
5. Reserve/Parking brake knob
6. Instrument protection
7. Warning lamp, charging
8. Brake warning lamp
9. Warning lamp, engine oil pressure/
Warning lamp, engine temperature
10. Warning lamp, hydraulic filter
11. Warning lamp, air filter
Fig.6 Instruments and control panel
12. Warning lamp, hydraulic temperature
13. Amplitude selector Low/0/High
14. Speed selector, drum
15. Speed selector, rear axle
16. Engine revs control
17. Fuel gauge
18. Fuse box
19. Vibration ON/OFF
20. Forward/Reverse lever
21. Test button for warning lamps
22. Handbook compartment
= Optional
61011
5
4
21
3
2
1
22
17
16
19
20
18
12
13
14
15 78 9

9CA600 O600EN1
INSTRUMENTS AND CONTROLS
1. Horn
2. Starter switch
3. Hazard beacon
4. Working lights
5. Reserve/Parking brake knob
6. Instrument protection
7. Warning lamp, charging
8. Brake warning lamp
9. Warning lamp, engine oil pressure/
Warning lamp, engine temperature
10. Warning lamp, hydraulic filter
11. Warning lamp, air filter
Fig.6 Instruments and control panel
12. Warning lamp, hydraulic temperature
13. Amplitude selector Low/0/High
14. Speed selector, drum
15. Speed selector, rear axle
16. Engine revs control
17. Fuel gauge
18. Fuse box
19. Vibration ON/OFF
20. Forward/Reverse lever
21. Test button for warning lamps
22. Handbook compartment
= Optional
61011
5
4
21
3
2
1
22
17
16
19
20
18
12
13
14
15 78 9

10 CA600 O600EN1
INSTRUMENTS AND CONTROLS, FUNCTIONAL DESCRIPTION
1 Horn, switch
2 Starter switch
3 Hazard beacon, switch
(Optional)
4 Working lights,
switch (Optional)
5 Reserve brake/Parking brake
6 Instrument protection
7 Warning lamp, battery
charging
8 Brake warning lamp
9 Warning lamp, oil pressure
10 Warning lamp, hydraulic filter
11 Warning lamp, air filter
12 Warning lamp, hydraulic
temperature
Item in Designation Symbol Function
fig. 6
Press to sound the horn.
In mode the electric circuit is broken.
In mode all instruments and electric
controls are powered.
In mode the starter motor is energized.
Turn to the right to switch on the hazard
beacon.
Turn to the right to switch on the working
lights.
Push in to activate the reserve brake.
Parking brake is applied if pushed in when
machine is stationary. Both brakes are
released when knob is pulled out.
Fold down over the instruments to protect
from weather and damage.
The alternator is not charging if this lamp
lights when the engine is running.
Stop the engine and locate the fault.
This lamp will light when the parking or
reserve brake knob is pressed and the
brakes are applied.
This lamp lights if lubricating pressure in the
engine is too low. Stop the engine
immediately and locate the fault.
If the lamp lights up when the diesel engine is
running at full speed, the hydraulic fluid filters
must be replaced.
The air filter should be cleaned or replaced if
this lamp lights when the engine is running at
full speed.
This lamp lights if the hydraulic fuel is too hot.
Stop the roller, and allow the fluid to cool down by
idling the engine. Locate and remedy the fault.

10 CA600 O600EN1
INSTRUMENTS AND CONTROLS, FUNCTIONAL DESCRIPTION
1 Horn, switch
2 Starter switch
3 Hazard beacon, switch
(Optional)
4 Working lights,
switch (Optional)
5 Reserve brake/Parking brake
6 Instrument protection
7 Warning lamp, battery
charging
8 Brake warning lamp
9 Warning lamp, oil pressure
10 Warning lamp, hydraulic filter
11 Warning lamp, air filter
12 Warning lamp, hydraulic
temperature
Item in Designation Symbol Function
fig. 6
Press to sound the horn.
In mode the electric circuit is broken.
In mode all instruments and electric
controls are powered.
In mode the starter motor is energized.
Turn to the right to switch on the hazard
beacon.
Turn to the right to switch on the working
lights.
Push in to activate the reserve brake.
Parking brake is applied if pushed in when
machine is stationary. Both brakes are
released when knob is pulled out.
Fold down over the instruments to protect
from weather and damage.
The alternator is not charging if this lamp
lights when the engine is running.
Stop the engine and locate the fault.
This lamp will light when the parking or
reserve brake knob is pressed and the
brakes are applied.
This lamp lights if lubricating pressure in the
engine is too low. Stop the engine
immediately and locate the fault.
If the lamp lights up when the diesel engine is
running at full speed, the hydraulic fluid filters
must be replaced.
The air filter should be cleaned or replaced if
this lamp lights when the engine is running at
full speed.
This lamp lights if the hydraulic fuel is too hot.
Stop the roller, and allow the fluid to cool down by
idling the engine. Locate and remedy the fault.