Fayat Dynapac F80W Product guide

www.dynapac.com
SERVICE BOOK
Asphalt paver wheeled
F80W
Hatz
4812077888

Hatz
Service book
Edition EN
From Serial No.
Asphalt paver wheeled
01/2020
4510232
F80W

Hatz
Service book
Edition EN
From Serial No.
Asphalt paver wheeled
01/2020
4510232
F80W
Hatz
Service book
Edition EN
From Serial No.
Asphalt paver wheeled
10/2020
3000025
F80W

1F80W
D451020
Service book
Introduction
Dear Client,
Thank you for having selected the compaction technology from DYNAPAC Company.
The same like any other construction machine also the compaction technology of DYNAPAC brand requires due maintenance. This
Service book will provide you with basic information on execution of individual service operations the observance of which is the es-
sential prerequisite to secure good condition and long life of your DYNAPAC compacting technology.
The Service book will above all inform you when and what service operations should be carried out, and about the scope of work de-
signed to make thereupon. The instructions to carry out individual operations can always be found in the relevant part of the Service
book, or respectively in the Machine Operating manual, in the section called Maintenance Manual.
In order to ensure the smooth operation of DYNAPAC compaction equipment, use for repairs only the original spare parts
supplied by DYNAPAC.
The Registration Card in this Servicing Book conrms that the machine has been handed over and presented by your dealer
and it also states the beginning of the guarantee period of your machine. Presentation of the machine is carried out by the
dealer according to the Operation Manual, the aim of the presentation is that the buyer familiarizes with the machine opera-
tion and maintenance and it is marked in particular cells on the Registration Card.
The Registration Card also gives you all information and contacts on your dealer.
Validity of the guarantee period of your machine is conditioned by the correct completion and sending-o of the Registration
Card by the dealer.
Therefore please check your Registration Card always before you accept the Machine, i.e. whether all the data in the Registration
Card have been properly lled in by your dealer!
We recommend you to keep the Service book together with the Operating manual inside your Machine so in the event of calling ex-
pert assistance you can always document on the spot that the rated and emergency service operations on your Machine were made.
We wish you successful start, faultless operation and satisfaction with your DYNAPAC compaction technology.
With kind regards,
Dynapac GmbH | Ammerlaender Str. 93 | 26203 Wardenburg – Germany
%[phone] | www.dynapac.com
Introduction

2F80W
Foreword
Foreword
Information, specications and recommended instructions for operation and maintenance included in this publication are basic and
nal information at the time of printing this publication. Printer’s errors, technical changes or changes of illustrations are reserved. All
dimensions and weights are approximate and therefore non-binding.
Dynapac reserves the right to make changes anytime and with no duty to notify machine user. Should any dierences between the
Machine used by you and the information mentioned in this publication be found, please contact your dealer.
Reprinting and reproduction of any type is subject to written approval by Dynapac.
Symbols of the safety notices in the Service book:
The notice warns of a serious risk of personal injury or other personal hazards.
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.

3F80W
Service bookContents
Introduction.................................................................................................................................................... 1
Foreword ......................................................................................................................................................... 2
Contents .......................................................................................................................................................... 3
Operator Training Form ................................................................................................................................. 5
Registration Card............................................................................................................................................ 7
Service operations required ........................................................................................................................ 13
Tables of Rated Operations.......................................................................................................................... 21
Record of the service operations rated....................................................................................................... 24
Required operation after rst 50 hours of Machine operation............................................................................................................................24
250 Mh .....................................................................................................................................................................................................................................25
500 Mh .....................................................................................................................................................................................................................................26
750 Mh .....................................................................................................................................................................................................................................27
1000 Mh...................................................................................................................................................................................................................................28
1250 Mh...................................................................................................................................................................................................................................29
1500 Mh...................................................................................................................................................................................................................................30
1750 Mh...................................................................................................................................................................................................................................31
2000 Mh...................................................................................................................................................................................................................................32
2250 Mh...................................................................................................................................................................................................................................33
2500 Mh...................................................................................................................................................................................................................................34
2750 Mh...................................................................................................................................................................................................................................35
3000 Mh...................................................................................................................................................................................................................................36
3250 Mh...................................................................................................................................................................................................................................37
3500 Mh...................................................................................................................................................................................................................................38
3750 Mh...................................................................................................................................................................................................................................39
4000 Mh...................................................................................................................................................................................................................................40
4250 Mh...................................................................................................................................................................................................................................41
4500 Mh...................................................................................................................................................................................................................................42
4750 Mh...................................................................................................................................................................................................................................43
5000 Mh...................................................................................................................................................................................................................................44
Record of extraordinary service operations............................................................................................... 45
Notice of Change of Owner.......................................................................................................................... 65
Notes ............................................................................................................................................................. 70

4F80W

Dynapac GmbH
Ammerlaender Str. 93
26203 Wardenburg – Germany
CUSTOMER
Company Name:
Address:
MACHINE TYPE
_____________________________________________________
MACHINE SERIAL NUMBER
Hereby I conrm, I was trained according to bellow showed contend on machine according to operating
manual on:
LIST OF TRAINED PERSONS:
Date: Name: Signature:
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
____________________________ ____________________________________________ ________________________________
Notice / Attachments:
Date:
TRAINER NAME: Signature:
TRAINING CONTENT:
01 - Safety instructions
02 - Operating elements
03 - Daily maintenance requirement
04 - Regular maintenance requirement
05 - Warranty conditions
PRACTICAL:
06 - Machine introduction
07 - Lubrication points
08 - Transport xing points
09 - Filling points
10 - Driving machine
Operator Training Form

6F80W

Dynapac GmbH
Ammerlaender Str. 93
26203 Wardenburg – Germany
Registration Card
Warranty Department | Dynapac GmbH | Ammerlaender Str. 93 | 26203 Wardenburg – Germany
Phone [phone]
[email protected] | www.dynapac.com
CUSTOMER DATA
Company Name _______________________________________________________________________Country _________________
Address ______________________________________________________________________________________________________
Postcode _______________________________ City ________________________________________________________________
Phone: _________________________________ E-mail: ______________________________________________________________
DEALER _____________________________________________________________________________ Country _________________
Address ________________________________ City _______________________________________ Postcode ________________
Date of Sale _____________________________ Machine Type _______________________________ PIN _____________________
Engine _________________________________ Model _____________________________________ Engine S/N ______________
Tachometer _____________________________ Accessories __________________________________________________________
;Indicates familiarization with the machine operation and maintenance upon its handover to the user.
1. IN GENERAL
(Check, adjustment / engine o)
Tyre pressure
Fan belt tension
Vibrator belt tension
Air inlet hoses/clamps
Air lter cartridge
Coolant freezing point
Scrapers
Sprinklers
Seat belts
Machine safety symbols
2. LIQUID LEVELS
(Check before starting)
Fuel
Engine oil
Hydraulic oil
Cooling liquid
Gearbox
Dierential
Planetary drive
Vibrator
Gear reduction box
Battery
3. LUBRICATION
(Check before starting)
Articulated pivot/steering
Roller drive gears
Vibration drive system
Cab (operator platform)
Hood (engine)
Dear Customer,
This Registration of the DYNAPAC product is necessary for the commencement of the warranty and a prerequisite to good maintenance of
the machine. Please read this Registration Card and ensure that it is lled in properly.
Dealer’s Signature _________________________________ Buyer’s Signature _______________________________________
Remark:
By signing this Registration Card, I give my consent to the inclusion of my personal data in the DYNAPAC marketing database, as well as
to the collection, processing, and use of the data for the purpose of oering goods and services. This consent shall be valid until revoked
by me in writing.
4. ELECTRICAL FUNCTIONS
(Engine o / key on)
Operating lights
Additional lights
Dashboard lamps
Warning devices
Disconnecting switch
Electrical accessories
5. CONTROLS
(Start / engine running)
Controls
Warning lights
Gauges
Tachometer
Seat switch
Parking brake
Vibrator system
ACE Vibrator system
Minimum engine speed
Maximum engine speed
6. MACHINE ACCESSORIES
(Check handover)
Wrench set for operation
List of machine accessories
Operating manual
Spare parts list
Service book
Engine operating manual
Engine Spare parts list
Data CD
Software CD
USB DISK
Registration Card
This part of the Registration Card shall be sent by the dealer to the manufacturer.

Dynapac GmbH
Ammerlaender Str. 93
26203 Wardenburg – Germany
Registration Card
Warranty Department | Dynapac GmbH | Ammerlaender Str. 93 | 26203 Wardenburg – Germany
Phone [phone]
[email protected] | www.dynapac.com
CUSTOMER DATA
Company Name _______________________________________________________________________Country _________________
Address ______________________________________________________________________________________________________
Postcode _______________________________ City ________________________________________________________________
Phone: _________________________________ E-mail: ______________________________________________________________
DEALER _____________________________________________________________________________ Country _________________
Address ________________________________ City _______________________________________ Postcode ________________
Date of Sale _____________________________ Machine Type _______________________________ PIN _____________________
Engine _________________________________ Model _____________________________________ Engine S/N ______________
Tachometer _____________________________ Accessories __________________________________________________________
;Indicates familiarization with the machine operation and maintenance upon its handover to the user.
1. IN GENERAL
(Check, adjustment / engine o)
Tyre pressure
Fan belt tension
Vibrator belt tension
Air inlet hoses/clamps
Air lter cartridge
Coolant freezing point
Scrapers
Sprinklers
Seat belts
Machine safety symbols
2. LIQUID LEVELS
(Check before starting)
Fuel
Engine oil
Hydraulic oil
Cooling liquid
Gearbox
Dierential
Planetary drive
Vibrator
Gear reduction box
Battery
3. LUBRICATION
(Check before starting)
Articulated pivot/steering
Roller drive gears
Vibration drive system
Cab (operator platform)
Hood (engine)
Dear Customer,
This Registration of the DYNAPAC product is necessary for the commencement of the warranty and a prerequisite to good maintenance of
the machine. Please read this Registration Card and ensure that it is lled in properly.
Dealer’s Signature _________________________________ Buyer’s Signature _______________________________________
Remark:
By signing this Registration Card, I give my consent to the inclusion of my personal data in the DYNAPAC marketing database, as well as
to the collection, processing, and use of the data for the purpose of oering goods and services. This consent shall be valid until revoked
by me in writing.
4. ELECTRICAL FUNCTIONS
(Engine o / key on)
Operating lights
Additional lights
Dashboard lamps
Warning devices
Disconnecting switch
Electrical accessories
5. CONTROLS
(Start / engine running)
Controls
Warning lights
Gauges
Tachometer
Seat switch
Parking brake
Vibrator system
ACE Vibrator system
Minimum engine speed
Maximum engine speed
6. MACHINE ACCESSORIES
(Check handover)
Wrench set for operation
List of machine accessories
Operating manual
Spare parts list
Service book
Engine operating manual
Engine Spare parts list
Data CD
Software CD
USB DISK
This part of the Registration Card shall be kept by the dealer.

Dynapac GmbH
Ammerlaender Str. 93
26203 Wardenburg – Germany
Ammann Czech Republic a.s.
Náchodská 145
CZ-54901 Nové Město nad Metují
Registration Card
Warranty Department | Dynapac GmbH | Ammerlaender Str. 93 | 26203 Wardenburg – Germany
Phone [phone]
[email protected] | www.dynapac.com
Registration Card
CUSTOMER DATA
Company Name _______________________________________________________________________Country _________________
Address ______________________________________________________________________________________________________
Postcode _______________________________ City ________________________________________________________________
Phone: _________________________________ E-mail: ______________________________________________________________
DEALER _____________________________________________________________________________ Country _________________
Address ________________________________ City _______________________________________ Postcode ________________
Date of Sale _____________________________ Machine Type _______________________________ PIN _____________________
Engine _________________________________ Model _____________________________________ Engine S/N ______________
Tachometer _____________________________ Accessories __________________________________________________________
;Indicates familiarization with the machine operation and maintenance upon its handover to the user.
1. IN GENERAL
(Check, adjustment / engine o)
Tyre pressure
Fan belt tension
Vibrator belt tension
Air inlet hoses/clamps
Air lter cartridge
Coolant freezing point
Scrapers
Sprinklers
Seat belts
Machine safety symbols
2. LIQUID LEVELS
(Check before starting)
Fuel
Engine oil
Hydraulic oil
Cooling liquid
Gearbox
Dierential
Planetary drive
Vibrator
Gear reduction box
Battery
3. LUBRICATION
(Check before starting)
Articulated pivot/steering
Roller drive gears
Vibration drive system
Cab (operator platform)
Hood (engine)
Dear Customer,
This Registration of the DYNAPAC product is necessary for the commencement of the warranty and a prerequisite to good maintenance of
the machine. Please read this Registration Card and ensure that it is lled in properly.
Dealer’s Signature _________________________________ Buyer’s Signature _______________________________________
Remark:
By signing this Registration Card, I give my consent to the inclusion of my personal data in the DYNAPAC marketing database, as well as
to the collection, processing, and use of the data for the purpose of oering goods and services. This consent shall be valid until revoked
by me in writing.
4. ELECTRICAL FUNCTIONS
(Engine o / key on)
Operating lights
Additional lights
Dashboard lamps
Warning devices
Disconnecting switch
Electrical accessories
5. CONTROLS
(Start / engine running)
Controls
Warning lights
Gauges
Tachometer
Seat switch
Parking brake
Vibrator system
ACE Vibrator system
Minimum engine speed
Maximum engine speed
6. MACHINE ACCESSORIES
(Check handover)
Wrench set for operation
List of machine accessories
Operating manual
Spare parts list
Service book
Engine operating manual
Engine Spare parts list
Data CD
Software CD
USB DISK
This part of the Registration Card shall remain a part of the Service Book.

12 F80W

13F80W
Introduction
This section of Service book does not include complete Machine maintenance manual.
You will nd detail information in the relevant sections of the Machine Operating manual, and this in the section called Maintenance
Manual.
Below are a few small advices for everyday maintenance of your Machine. The following advices will enable you to maintain your Machine
in good condition and prolong its life cycle.
Relling of liquids
Before each long term application of your Machine, please check the levels of engine oil, hydraulic oil, and cooling liquid. If these liquids
need to be replenished, please use only those products recommended by manufacturer of DYNAPAC compaction technology.
Air Conditioner
Air conditioner means important element for the comfort of your Machine. The air conditioning system must be kept in good condition:
• So to ensure its sucient eciency on a warm weather;
• To exclude unpleasant smells;
• To avoid fogging of windows when it rains or during winter.
• To secure max life cycle of air conditioning system.
We recommend to let the inspection of the air conditioning system be made every 2 years.
Machine cleaning
Due to inspecting the proper condition of your Machine (bolted connections, scrapers, etc.) we recommend to wash your Machine regu-
larly, please refer to the Operating manual.
• Do NOT apply dry wiping of your Machine.
• Do NOT use petrol, Diesel-oil, trichloroethylene, strong detergents or alcohol to clean the paint and parts.
• Do NOT wash when the whole Machine is hot due to sun radiation, or when outdoor temperatures are too low.
• If you use shampoo, please rinse it o with large amounts of water.
• Upon cleaning the Machine, please clean the cabin ventilation lter as well.
Window cleaning
We do NOT recommend silicone-based cleaners. Please, use cleaners designed to the eect, only.
Heavy asphalt dirt
Use special agents to remove it.
Recommendations
When washing under high pressure, please do not point the stream straight against the cabin sealing, radiator, and into the engine com-
partment.
Never apply washing under high pressure when cleaning the interior of Machine’s cabin!
Approved lubricants
Your Machine has been designed with the use of up-to-date (most advanced) technology. In order to maintain its quality the oils and
liquids recommended by DYNAPAC compaction technology manufacturer need to be used.
Hereinafter the safety instructions, standards, identication and characteristics of products that you should apply depending on operat-
ing conditions of the Machine, are stated. You will nd this information also in the respective sections of Operating manual, part called
Maintenance Manual.
Service operations required

14 F80W
3.1.1 Safety precautions during machine
maintenance
Lubrication, maintenance and adjustment process shall be per-
formed:
•by professionally qualied and trained personnel,
•according to intervals given in the Operating Manual,
•in compliance with safety warnings given in the Operating
Manual,
•on the machine standing on aat and solid surface and se-
cured against movement with wedge blocks, always with
the engine o, the key removed from the ignition box and
the battery disconnecter disconnected,
•with the“Machine repair”tag attached to the steering wheel
(the tag is supplied with the machine accessories),
2775
2775bz
•on cold machine parts,
•there is adanger of burning after operating uids warm up
during certain tasks of inspection or maintenance of the ma-
chine,
•after the machine, lubrication points and maintenance plac-
es have been cleaned,
•using suitable, undamaged tools,
•by replacing parts with new original parts according to the
spare parts catalogue,
•with sucient lighting of the entire machine during re-
duced visibility and at night,
•reinstall all removed covers and safety elements after the
work is completed,
•re-tighten bolted connections according to the specied
tightening torques.
When using asteam cleaning machine, use protective clothes
and safety glasses or aface shield and aprotective helmet.
Hot steam can cause serious injuries.
Spilt fuel on ahot surface or electric parts can cause re. Fire can
consequently cause serious injuries.
Never place your head, body and arms under the parts of the
machine which are not rmly xed to the machine or secured
against spontaneous fall.
If you need to perform repair or maintenance in areas which are
not accessible from the ground, use ladder or aplatform with
stairs which comply with respective national regulations to
reach the working area. Unless any platform with stairs or alad-
der are available, use only handles and foot plates the machine
is equipped with. By failure to observe these rules you expose
yourself to the danger of injury by falling down of the machine.
3.1 Safety Standards at Lubrication and Maintenance
Do not use petrol, diesel oil, thinners or other ammable liquids
to clean parts of the machine. Use approved commercial sol-
vents which are non-ammable and non-toxic.
After nishing the adjusting or main-tenance check the
function of all security devices !
3.1.2 Fire regulations when changing the
working lls
• From the view point of re danger are the ammable liquids
used on the machine divided into classes of ha- zard:
III hazard class - diesel fuel
IV hazard class – mineral oils, lubricating greases, anti-
freeze mixture.
• The place for exchange the oils must be placed such way to
don’t overlap to the areas with danger explosions, re.
• It must be signed by the tables and marks with“No smoking”
signs and signs prohibiting the use of naked re.
• The manipulation area must be designed such way catch
the amount of ammable liquid equal to the capacity of the
largest vessel, transport container.
• The place must be equipped with the hand extinguis-hers
re.
• For the oil, diesel fuel manipulation, use the vessels as the
steel barrels, cans, sheet metal jugs.
• The transport vessels must be properly closed during the
storage.
• The vessels must be with only one outlet, stored always with
the outlet up and secured against the ow out and drains.
• The vessels must be marked by non-removable wri-ting
showing the contents and the ammable class.

15F80W
Service book
3.1.3 Ecological and hygienic principles
When operating or maintaining the Machines the user shall be
liable to follow the general principles of health and environ-
ment protection according to the laws, ordinances and regula-
tions in individual territories of the Machine use.
Hygienic principles
- Crude oil products, cooling system media, battery me-
dia and coating compositions incl. thinners are materi-
als harmful to health. Workers coming into contact with
these products during machine operation or mainte-
nance shall be liable to follow the general principles of
their own health protection and conform to the safety
and hygienic manuals of these products’manufacturers.
• We call your attention to the following in particular:
- Eye protection and skin protection during work with the
batteries
- Skin protection during work with crude oil products,
coating compositions or cooling liquids
- Proper hand washing upon work completion and before
any meal; use adequate reparation cream to treat your
hands
- Adherence to the instructions given in this Manual
• Always store the crude oil products, cooling system media
and battery media, and coating compositions incl. organic
thinners, and also the cleaners and preserving agents, in the
genuine, original and properly labelled packages. Do not
admit any storage of these materials in unlabelled bottles
or in any other vessels with regard to the hazard of mistaken
identication (faulty change).
• When skin, mucosa, eyes are accidentally stained, or va-
pours inhaled, immediately apply the rst aid principles. In
the event of accidental use of these products get prompt
medical attention.
• When working with the Machine in cases where the Ma-
chine has platform tted, cabin windows are left opened,
always use ear protectors of adequate type and version.
Ecological principles
The media of Machine’s individual systems, and some of
its parts after having been discarded (dismantled, media
exchanged) become waste with hazardous properties
against the environment.
• This category of waste products includes the following in
particular
- Organic and synthetic lubricating materials, oils and fu-
els
- Brake uids
- Cooling liquids
- Battery media and the batteries themselves
- Cooling system media
- Cleaners & preserving agents
- All dismantled lters and lter elements
- All used and discarded hydraulic or fuel hoses, rubber-
metal and Machine’s other elements, made dirty due to
the abovementioned products.
The given materials and parts, when scrapped, shall be
handled compliant to the respective national regulati-
ons on environmental protection, and in line with the
health protection regulations, as well.

16 F80W
°F
104
86
68
50
32
14
-4
40
30
20
10
0
-10
-20
50122
°C
-30-22
40
5W/30 5W/40
10W
10W/30
10W/40
15W/40
30
40
452053
3.2.1 Engine oil
2412
Engine oil has been specied as per its performance classica-
tion and viscosity classication.
Performance classication according to
API (AMERICAN PETROLEUM INSTITUTE)
ACEA (ASSOTIATION DES CONSTRUCTEUERS EUROPPÉENS DE
AUTOMOBILE)
Viscosity classication
To determine the SAE (Society of Automotive Engineers) viscos-
ity class, the ambient temperature and type of operation where
the machine is used are decisive.
Use of permissible oils according to API: CK-4 / CJ-4 or better
quality.
Use of permissible oils according to ACEA: E6 / E9 / C3 / C4 or
better quality.
Note
Exceeding the lower temperature limit does not result in dam-
age to the engine; it can only cause some starting diculties.
It is convenient to use universal multi-range oils to avoid oil
changes due to ambient temperature.
Exceeding the upper temperature limit, considering the
reduced lubricating capabilities of the oil must not last
for long.
Viscosity diagram
3.2 Fills specification