Earlex CHV512 User manual

Operating Instructions
Thank you for purchasing this Create by Earlex™Craft Paint Spraying kit.
This is a highly versatile spray kit and can be used on a variety of applications.
BEFORE USE - PLEASE READ THESE SAFETY & OPERATING INSTRUCTIONS.
Please retain for future reference
Go to www.earlexcreate.com to register your product
Craft Paint Spraying Kit
CHV512

2
IMPORTANT INFORMATION
(not supplied)
1.
2.
3.
Certain coatings may require dilution.

lCAUTION: TO REDUCE THE
RISK OF ELECTRIC SHOCK
OR INJURY, DO NOT E POSE
TO RAIN. STORE INDOORS.
lThe substances used with this
spray gun may contain
hazardous, harmful, explosive
or corrosive materials. ALWAYS
COMPLY WITH THE SAFETY
INSTRUCTIONS ISSUED WITH
THIS PRODUCT AND THE
MATERIAL BEING USED.
lThe spray gun must only be
used with paints that have a
suitable flash point for
spraying. If in doubt, consult
the paint manufacturer's data.
lAlways ensure there is
adequate ventilation when
spraying.
lNEVER spray near an open
flame, including an appliance
pilot flame.
lNEVER smoke whilst spraying.
lAlways disconnect the unit
from the power supply when
re-filling the paint container.
lAlways disconnect the unit
from the power supply when
cleaning the spray gun.
lAlways ensure the spray area is
safe and free from all debris
that may present a fire or trip
hazard.
lNEVER under any
circumstances point the spray
gun at another person or
animal. In the event of injury
occurring, seek expert medical
advice immediately.
lNEVER allow children or
unauthorized users to operate
or play with the spray
equipment.
lAlways read the paint
manufacturer's thinning
instructions before use.
lAlways wear the correct
protective face mask when
spraying. We also recommend
wearing gloves, goggles and
overalls.
lAfter every use ensure that
you clean the spray gun
thoroughly and grease the
gland seal.
lUse only genuine Earlex
replacement parts.
lIf the supply cord is damaged,
it must be replaced by Earlex
or its appointed agents to
avoid a hazard.
lOnly use the spray equipment
as detailed in these
instructions.
lDo not use the air hose or
power cord to pull the HVLP
turbine unit.
lCheck the hoses, hose
connectors and power cord
daily. Any worn or damaged
parts should be replaced
immediately.
lThis appliance is recommended
for household use only.
lThis appliance can be used by
children aged from 8 years
and above and persons with
reduced physical, sensory or
mental capabilities or lack of
experience and knowledge if
they have been given
supervision or instruction
concerning use of the appliance
in a safe way and understand
the hazards involved. Children
shall not play with the
appliance. Cleaning
and user maintenance
shall not be made
by children without
supervision.
WARNING! FIRE AND E PLOSION HAZARD.
3
SAFETY INSTRCTIONS

E TENSION CORDS
Your Create by Earlex™ Craft Paint Spraying Kit is supplied with a power cord that is 6 feet long.
Make sure your extension cord is in good condition. When using an extension cord, be sure to
use one heavy enough to carry the current your product will draw. For lengths up to 50 feet,
0.75mm extension cords should be used. For lengths over 50 feet 1mm or heavier should be
used.
DOUBLE-INSULATED APPLIANCE
This is a double-insulated appliance and as such, does not require three-way earthing.
SERVICING OF A DOUBLE-INSULATED PRODUCT
In a double-insulated product, two systems of insulation are provided instead of earthing. No
earthing means is provided on a double-insulated product, nor should a means for earthing be
added to the product. Servicing of a double-insulated product requires extreme care and
knowledge of the system, and should be done only by qualified service personnel. Replacement
parts for a double-insulated product must be identical to those parts in the product.
A double-insulated product is marked with the words “DOUBLE INSULATION” or “DOUBLE
INSULATED.”
The symbol may also be marked on the product to denote such.
4
1. 400W Turbine Unit
2. Craft Spray Gun with 1.0mm needle
(see accessory list for extra needles)
3. Air Hose
(L0543)
4. 5 Stencils
(L1950)
5. Masking Tape
(L1955)
6. 250ml Pot
(CHVAC01)
7. Paint Stirrer
(L1565)
8. DVD
(L1953)
What’s in the box?
Important Electrical Information
DVD

No. Description
1.Air Cap Ring
2.Air Cap
3.Spray Direction Plate
4.Fluid Tip (1mm)
5.Fluid Tip Seal
6.Fluid Needle (1mm)
7.Spring
8.Fluid Adjusting Screw
9.Gland Nut
10.Gland Seal
No. Description Part No.
11.Paint Feed TubeL0947
12.Paint Container SealL0335
13.250ml Paint Container (Clear)L0909
14.TriggerL0202
15.Trigger PinL0209
16.Paint StirrerL1565
17. Masking Tape (not shown)L1955
18.Stencils x 5 (not shown)L1950
19. Air Hose (not shown)L0543
123
45
14
15
67
8
9
10
11
13
12
16
5
Exploded Parts View
Parts List
No. Description Part No
1.1.0mm Needle + Tip CHVAC10R
2.1.5mm Needle + Tip CHVAC15R
3.2.0mm Needle + Tip CHVAC20R
No. Description Part No
4.250ml Pot + Lid CHVAC01R
5.Craft Gun Assembly with L1956
250ml pot
+
Part No.
L0215
L2038
L0206
L0231
L0211
L0230
L0216
L0210
L0208
L0272
Accessories

Create by Earlex™is a simple to use paint sprayer specifically designed for arts and crafts. The
compact, portable unit and easy to use spray gun provides a soft, even spray, perfect for your
decorating tasks.
6
lThe 250ml spray gun offers you great control when painting.
lThe Fluid Adjusting Screw (8) at the back of the gun allows you to regulate the amount of
paint spraying from the gun.
lThe Trigger (14) is easy to use and control.
lYou can use the Spray Direction Plate (3) at the front of the gun to change between the spray
patterns.
lYour spray gun comes with a 1.0mm needle already installed, which can be removed at the
back of the gun. This needle is perfect for detailed decorating, stencilling and fine detail
projects.
Introduction
Selecting Paint
This is a highly versatile Craft Spraying Kit that can be used with several different water-based
spray mediums including acrylics, fabric and poster paints. However, some materials cannot be
sprayed so please check the recommendation of the manufacturer before buying the paint. If a
material refers to brush application only then it usually cannot be sprayed.
THIS UNIT CANNOT BE USED FOR TE TURED OR SOLVENT-BASED PAINTS. USE OF
THESE MATERIALS WILL CAUSE PREMATURE WEAR, WHICH WILL VOID THE
GUARANTEE.
TO OBTAIN THE BEST RESULTS FROM YOUR SPRAY KIT PLEASE READ THE
INSTRUCTIONS CAREFULLY BEFORE USE.
Preparation
lPreparation of the surface and thinning of the paint are the two most important areas to be
concerned with to obtain the best results from your Craft Spraying Kit.
lEnsure all surfaces are free from dust, dirt, rust and grease. If necessary rub down with
sandpaper or use a wire brush to clean.
lWipe over with a cloth, ensure surface to be sprayed is absolutely dry.
lMasking of areas is important to ensure you do not spray those areas you wish to remain
untouched.
Your Spray Gun Explained

Thinning
Paint Yes/no 10% 25% 30%
Emulsion Paints
Gloss Paints
Fabric Paints
Metallic Paints
Acrylic Paints
Wood Stains
Gesso Primer
Poster Paints
Glazes and Varnishes
Rough Textured Paints
Solvent-Based Paints
0%
X
lIn order to spray some materials they need to be “thinned” (diluted). Thinning is very
important when spraying.
lMost paints are supplied ready for brush application and may need to be thinned (diluted) for
spraying purposes.
lFollow the manufacturer’s guide for thinning in conjunction with a spray gun.
lIf in doubt please contact the manufacturer of the paint. Paint is “thinned” by adding the
substance which the paint is based upon.
lIf a water-based paint then water is added.
lFollow the guidance chart above to reach the recommended consistency for your paint.
lThe consistency of single cream should spray easily and leave a good finish.
lWe recommend a face mask, gloves and goggles are worn at all times when
spraying. 7
XXX
XXXX

Twist and click the Air Cap (2) horizontally to obtain a vertical side to side spray pattern.
Twist and click the Air Cap (2) vertically to obtain a horizontal up and down spray pattern.
Twist and click the Air Cap (2) to a diagonal setting for a round spray pattern for more
detailed projects.
8
1.
2.
3.
4.
5.
7.
Fill the Paint Container (13) with the material to be sprayed. DO NOT FILL above MAX level
indicator.
Stir the paint well using Paint Stirrer (16) supplied.
Push the Paint Feed Tube (11) firmly into the base of the spray gun body.
Screw the container onto the gun body tightly. An airtight seal is essential for the correct
operation of this gun. Before operating the unit please ensure that the Paint Container (13)
is securely fixed to the gun body and the Gland Nut (9) is not loose.
Over time the Gland Seal (10) will wear and the gland nut will need adjusting to
compensate. To check the gland nut is correctly fitted you will need a small adjustable
spanner. Pull the Trigger (14) back and gradually tighten the gland nut by turning clockwise
until the needle is not free to move when the trigger is released.
To obtain the optimum setting gradually unscrew the gland nut by turning anticlockwise
until the Fluid Needle (6) moves forward into the Fluid Tip (4). To check your settings are
correct spray a container of water. Re-adjust if necessary.
Place the motor unit onto a clean and level surface, free from any loose debris or liquids.
Connect the hose to the back of the spray gun. Uncoil the power cord and plug into a mains
power socket-outlet.
ALWAYS KEEP THE MOTOR UNIT AS FAR AWAY FROM THE SPRAYING AREA AS
POSSIBLE TO PREVENT PAINT FROM CONTAMINATING THE MOTOR.
MASK ANY AREA YOU DO NOT WISH TO SPRAY.
Now you are set up ready to spray, switch on the unit. No paint will be sprayed until the
Trigger (14) on the spray gun is gently pulled. Before starting any work on spraying actual
objects we suggest you spend some time practicing on cardboard or newspaper until you
have got used to how the spray gun works.
6.
1.
2.
3.
Operation
Spray Patterns
Fig.2
8.
9.
Vertical et Horizontal et Round et
10.

9
To obtain the best results always keep your spray gun level and at an equal distance from
the object you are spraying, idealy 10”-12” (side to side or up or down) from the surface.
Avoid spraying at an angle as this will lead to runs on the surface (Fig.4a-4c).
Let your arm control the left to right movement rather than your wrist as this will help give
you an even paint distribution over the whole area.
Do not tip the spray gun to more than a 45˚ angle when the motor is switched OFF. You can
tip the spray gun at more of an angle when spraying provided the motor is switched ON.
1.
2.
3.
lThe volume of paint sprayed is easily adjustable (Fig.3).
lCompletely close the Fluid Adjusting Screw (8) by turning fully
clockwise. While pulling the Trigger (14), begin turning the fluid
adjusting screw anticlockwise until the volume of paint you require is
obtained.
lIf the paint spray is too wide or contains too much paint turn the Fluid
Adjusting Screw (8) clockwise again. Once the correct spray pattern is
obtained you are able to commence spraying. The paint volume needs
to be adjusted everytime you change the spray pattern, especially when
you use the round pattern, as this can often contain too much paint.
Paint Volume
Spraying Technique
Fig.3
Fig.4a
Fig.4b Fig.4c
Min.

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Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat
and a slow speed will give a thick coat.
Only apply one coat at a time. If an additional coat is required, follow the paint
manufacturer’s instructions for drying times.
If spraying small areas or objects keep the output setting low as this will avoid excessive
use of paints and will minimize overspray.
1.
2.
3.
4.
5.
7.
6.
Helpful Hints
Fig.5
When spraying large areas or objects, it is best to use a ‘criss-cross’
pattern, either from left to right then up or down or vice-versa. This
will ensure maximum coverage (Fig. 5).
Avoid stopping and starting when spraying as this can lead to too
much or not enough material on a surface.
To ensure edges are covered, commence spraying just to the side of
area being sprayed.
CLEAN SPRAYER AFTER EVERY USE (SEE CLEANING
INSTRUCTIONS).

11
lYour Create by Earlex™Craft Paint Spraying Kit comes complete with 5 stencils, perfect for
decorating walls, furniture, fabric and other items (Fig.6).
lAttach the stencil to the surface using the masking tape provided, making sure the stencil lies
completely flat. This will prevent the air from the gun getting underneath the stencil and
raising it from the surface.
lPrepare your paint and your spray gun as explained earlier in the manual and in the DVD.
lTest the spray on a piece of paper to obtain the desired spray for your project.
lFor stencilling it is best to dial down the Fluid Adjusting Screw (8) to gain a smaller spray
width. This will help you achieve a more detailed finish and finer spray.
lIf any of the paint sprays outside the stencil and masking tape use a moist baby wipe to
remove quickly but gently.
lOnce you have sprayed your stencil, carefully peel away the masking tape avoiding pulling any
of the background paint from the walls or item.
lLift and remove the stencil to avoid smudging the wet paint.
lTo dry more quickly you can use a hair dryer.
lIf you are looking to achieve a recurring pattern, repeat the process.
lIf paint starts to compromise the design of the stencil, clean with soapy water.
lYou can achieve many effects by moving the stencil slightly and repeating the spray with
different colours. This will give an attractive layered design. For best results, only spray a light
coat of each colour. You do not need to complete all areas of the stencil for each colour.
Stencilling
Fig.6

12
THE SPRAY GUN MUST BE THOROUGHLY CLEANED IMMEDIATELY AFTER USE. IF THE
PAINT DRIES INSIDE THE GUN CLEANING WILL BECOME MUCH MORE DIFFICULT AND
MAY RENDER THE GUN INOPERABLE. THIS IS NOT COVERED BY THE LIMITED
WARRANTY.
The spray gun is the same as a paintbrush, if it is not cleaned the paint will go hard and can
become useless. You must therefore clean this out after use.
Remove Paint Container (13) from gun.
Pull Trigger (14) to allow paint to run out of Paint Feed Tube (11).
Pour any excess paint back into its container to use another time.
Pour a quantity of warm water into the Paint Container (13), reattach the gun and gently
shake to clean inside of pot.
Add fresh quantity of warm water into the Paint Container (13), attach the gun and spray
into a bucket or container until the spray flows clear with no signs of paint.
Clean any remaining signs of paint from the Paint Feed Tube (11).
If the gun is still not clean repeat this process.
For a more thorough clean disassemble the gun.
Unscrew Air Cap (2).
Remove Spray Direction Plate (3).
Use a spanner to remove Fluid Tip (4).
Unscrew the Fluid Adjusting Screw (8) on reverse of the gun.
Remove Spring (7).
Remove Fluid Needle (6).
Clean all parts thoroughly with a small brush and dry before re-assembling.
Clean the turbine unit and Air Hose (19) with a damp cloth after use.
1.
2.
3.
4.
5.
7.
6.
8.
9.
10.
11.
12.
14.
13.
15.
Cleaning Instructions
16.

As the colours of the wires in the mains lead of the application
may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured blue must be connected to the
terminal which is marked with the letter N or coloured black.
The wire which is coloured brown must be connected
to the terminal which is marked with the letter L or
coloured red.
If you need to fit a plug to the mains cord, this should be fitted in accordance with the wiring
instructions below, and will need to be used with a 5 Amp fuse approved to BS 1362. If in doubt
consult a qualified electrician.
If you are using an extension lead it must be rated at a minimum of 6 Amps and fully unwound.
Do not operate with a lead rated less than 6 Amps as this will cause premature failure of the
motor which is not covered by the guarantee.
13
Screw the Fluid Tip (4) in place. Gently tighten with a spanner.
Insert Fluid Needle (6) into the back of the gun.
Next place the Spring (7) into the back of the gun over the Fluid Needle (6).
Hold the Trigger (14) down whilst you screw the Fluid Adjusting Screw (8) into place.
Release Trigger (14).
Place the Spray Direction Plate (3) on top of the Fluid Tip (4).
Place the Air Cap (2) over the Fluid Tip (4).
Screw on the Air Cap Ring (1).
Tighten the Gland Nut (9).
1.
2.
3.
4.
5.
7.
6.
8.
Needle Assembly
Mains Connection
This unit is a Class II appliance which means it is double-insulated for your protection, no
earthing wire is necessary.
If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents to avoid
a hazard.
Your unit has been supplied with a mains cord fitted with a fuse plug. This is identified by the
fuse holder in the base of the plug. Please read the following safety instructions before use.
If the fitted plug is cut off from the mains cord then the plug must be disposed of safely.
NEVER under any circumstances insert such a plug into a 13 Amp socket-outlet.
NEVER under any circumstances use the appliance or mains cord without the fuse cover
fitted. This is the little cover fixed into the base of the plug to hold the fuse in place.
If you lose the fuse cover then please contact any electrical dealer for a replacement or ring
our helpline.
A replacement fuse must be rated at 5 Amps. This must be manufactured and approved to
BS 1362.
IF IN ANY DOUBT CONTACT A QUALIFIED ELECTRICIAN.
1.
2.
3.
4.
5.
9.

14
Troubleshooting
?
?
Problem Cause Action Required
The paint runs on
the item being
sprayed
Paint is thin or
irregular
No paint being
produced
Paint too diluted
Paint volume too high
Moving too slowly
Gun trigger held too long
Gun too close
Paint too diluted
Paint volume too low
Moving too fast
Spray gun clogged
Spray gun too far away
Paint too thick
Gun clogged
Paint feed tube clogged
Air hose split
Grainy paint
Container almost empty
Gun at an angle
Air intake blocked
Add undiluted material
Reduce the paint flow by turning
Fluid Adjusting Screw (8) clockwise
Increase speed of application
Release trigger earlier
Increase the distance between gun
and work-piece
Add undiluted material
Increase the paint flow by turning Fluid
Adjusting Screw (8) anticlockwise
Reduce speed of application
Clean the spray gun
Reduce the distance between spray
gun and work-piece
Add water
Clean the spray gun
Clean Paint Feed Tube (11)
Replace Air Hose (19)
Filter the paint
Refill Paint Container (13)
Ensure Paint Feed Tube (11) is
collecting paint
Check no paper or loose debris can
block the air intake
Paint too thick
Gun clogged
Paint feed tube clogged
Add water
Clean the spray gun
Clean Paint Feed Tube (11)
Paint being
sprayed gives an
orange peel effect

15
Notes

© 2012 Earlex Ltd. L1952 11/12
Design Registrations:
GB 3019116
ECD 000317128-0001
US D541,903S
Copyright & Design Right Reserved © 2012
EARLEX LTD WILL ACCEPT NO RESPONSIBILITY FOR THE USE OF THIS PRODUCT IF
USED FOR ANY PURPOSES OTHER THAN THOSE DETAILED HEREIN
Earlex Ltd, Opus Park, Moorfield Road, Guildford, Surrey, GU1 1SZ, UK.
Tel: [phone]. Fax: [phone].
E-mail: [email protected] Website: www.earlex.com
GUARANTEE
There is a full 2 years guarantee on your Create by Earlex™Craft Paint Spraying Kit
against faulty manufacture and materials from date of purchase. This is offered over and
above your normal consumer statutory rights. This guarantee does not include damage
to the product caused by incorrect use.
EC Declaration of Conformity
We declare that this unit CHV512 conforms to: LVD 2006/95/EC, EN60335-1,
EMF EN62233; EMC 2004/108/EC, EN55014-1, EN55014-2,
EN61000-3-2, EN61000-3-3.
INFORMATION ON THE DISPOSAL OF WASTE ELECTRICAL &
ELECTRONIC EQUIPMENT KNOWN AS WEEE.
Please do ot dispose of tools with your household waste collected by the
cou cil. It is your respo sibility to dispose of this type of waste by
ha di g it over to a special desig ated collectio poi t for recovery a d
recycli g.
PLEASE NOTE: We have done all we can to ensure that, if used correctly and
according to these instructions, this Craft Spray Kit will give a long and trouble-free
life. We accept no responsibility for damage caused by the use of incorrect or
unsuitable substances, paints or fluids which have not been thinned correctly or are
unsuitable for the surfaces to which they are applied, health hazards arising from lack
of ventilation when working in confined spaces or failure of the equipment due to
inadequate cleaning of the components after use. If in doubt always test a small
inconspicuous area first. Always read the paint manufacturer’s instructions first.
Neither our limited guarantee nor the above statement affects your statutory rights.