EASEPAL EC-320D Manual

中国·厦门蒙发利科技有限公司
Xiamen Comfort Science & Technology Co.,Ltd
产 品 维 修 手 册
Maintenance Service Manual
产品型号/MODEL:EC-320D
适用电压规格/voltage specification:220-240V
蒙发利集团·客服
By the Easepal`s Customer Service Dept.

Precautions for inspection and repair
Inspection
Verify that the power cord is tightly connected on the machine.
Be careful to avoid electric shock.
Repair
Power off the supply before repair work begins.
Keep things tidy and in order during repair work.
When changing more than one part, identify the parts that are damaged and reuse the
serviceable parts.
During the dismantling or assembling process, do not damage other parts and PCB.
Be on the alert for loose or disconnected connectors during repair.
Do not leave any screws or other foreign objects in the unit after it is assembled.
Carry out test operation of the machine after the repair work is done.
It is preferable to perform the repair work on a carpet to prevent scratching or dirtying the
unit.
Clean the workplace after repair work is completed.

Tools List Tools required
Screwdriver size 1,2,3 Diagonal cutter and long
nose pliers
Soldering Kit Spanner tools Kit
Test pen Allen Key set Ratchet Tools Set Blower
Electric Driver electrical adhesive tape Cable Ties WIRE CONECTORS

一、产品故障列表 Trouble List
如下为 EC-325A 常见的故障现象及维修方法。
Common Troubles and Maintenance Methods are listed as below:
故障序
号 NO
现象
phenomenon
描述
Description
维修方法
maintenance method
A.手控器无显示:LCD NO DISPLAY
①、保险丝烧掉 Fuse melts
(电源盒处和中心板上(in the
Power Source Box and main PCB)
②、电源电路接触不良 Power supply
circuit Poorly connected
③、EUP 板不良 EUP board spoil
④、中心板坏 Main PCB failed
①、更换保险丝
Replace Fuse
②、更换电源盒
Replace Power Box
③、更换 EUP 板 Replace EUP board
④、更换中心板
Replace main PCB
01 开机无功能
No function
B.手控器有显示:LCD HAS DISPLAY
①、机械开关坏掉
或是机械开关的线材断开。
Mechanical switch fails or
it’s wire is broken
②、上下行程光电坏。
Up or Down Stroke
Photoelectricity was failed
③、中心板坏掉 Main PCB failed
④、开机直揉捏其他按键无效
kneading all the time from
powerand no response with
other button
①、更换机械开关或是线材
replace mechanical
switch or wire
②、更换行程光电
Replace stroke
photoelecruicity
③、更换中心板
Replace main PCB
④、宽度检测板坏,
更换宽度检测板
Replace Width
Inspection Board

02 宽中窄不能切换
the Width
switchover
isn`t change
①、中心板宽度检测端子线材接触不
良。The terminals of Width
Inspection on main PCB with wires
were poorly connected
②、机芯宽度检测板端子线材接触不
良。The terminals of Width
Inspection on mechanical with
wires were poorly connected
③、宽度检测板坏。
Width Inspection failed
④、中心板坏 Main PCB failed
①、②点将端子接插到位或是更换线
材 Plug the terminals
well or replace the wires
③、更换宽度检测板
Replace Width Inspection
④、更换中心板
Replace the main PCB
03 不行走
NO Rolling
①、端子或是线材接触不良
Terminals or Wire Poorly
Contact
②、上、下行程光电组件坏。
UP/ Down-stroke
Photoelectrictity
Subassembly Failed
③、行走电机坏
Rolling Motor Failed
④、中心板坏 Main PCB failed
①、将端子接插到位或是更换线材。
Plug the terminal well or replace
the wires
②、更换上、下行程组件
ReplaceUP/Down-StrokeSubassembly
③、更换机芯。
Replace gear box
④、更换中心板
Replace main PCB
04 不揉捏
No kneading
①、中心板端子没插到位或是线材接
触不良。The terminals on main PCB
and wires are poorly connected
②、揉捏电机坏
Kneading motor failed
③、中心板坏 Main PCB failed
①、将端子接插到位或是更换线材。
Plug the terminal well or
replace the wires
②、更换机芯
Replace gear box
③、更换中心板。
Replace main PCB
05 不敲击 ①、中心板端子没插到位 ①、将端子接插到位

No tapping The terminals on main PCB
and wires are poorly connected
②、敲击电机坏
Tapping motor faild
③、中心板坏掉 Main PCB failed
Plug the terminal well
②、更换机芯
Replace gear box
③、更换中心板 R
Replace main PCB
06 手控器上按键无
反映
The all buttons
of controller
aren`t response
①、端子接触不良或线材接触不良
The terminals and wires are
poorly connected
②、手控器 PCB 板坏
The PCB in the controller failed
①、将端子接插到位或是更换线材。
Plug the terminal well or
replace the wires
②、更换手控器
Replace the controller
07 不升倒背,小腿不
能升降
backrest can`t
recline or lift ,
calves-rest can`t
lift or recline
①、电动推杆连接线未接插到位
The terminal of electrically
operated pusher and wires are
poorly connected
②、电动推杆坏
The electrically operated
pusher failed
③、中心板坏
Main PCB failed
①、将连接线接插到位
Plug the terminal well
②、更换电动推杆
Replace the electrically
operated pusher
③、更换中心板
Replace main PCB
8 电机不振动
no vibration by the
motor in the
seat-pad
①、振动电机坏
Print motors failed
②、端子接触不良或是线材坏掉。
The terminals and wires are
poorly connected or the
wires fail
③、中心板坏。Main PCB failed
①、更换振动电机
Replace the print motor
②、将端子接插到位或者更换线材。
Plug the terminal well or
replace the wires
③、更换中心板
Replace main PCB
9 小腿不充气
no gas charging in
the calves-rest

二.故障检修流程图 Troubleshooting Process
在修理或者替换零配件过程中注意下面几点:
A. 在拆卸连线,移动连接器,或者替换部件前一定要断开电源线插头。
B. 因为半导体(像集成电路,或者其它的)很容易被静电损坏,所以当要触摸 PCB 前,请确保你的身
体和大地有连线(佩带静电手环),或可以将手放在地端,以释放身体上所带的静电。
Notes for repairing chair or replacing parts
A. Make sure the power is off when you tear down the wires, move terminals or replacing parts.
B. The semiconductors( like IC or something else) will easily be damaged by static.
So you touch the PCB before, please make sure your body is connected with the ground.
1、开机无功能/ No function
是
上下行程组件端子线是否连接好
Check the terminals of Up and Down
Stroke Subassembly connected well
检查上下行程组件
是否损坏
Check the UP/DOWN
Stroke Subassembly
连接好端子线
Touch well
更换上下行程组件
Replace the UP or
DOWN Stroke
宽度检测板是否坏
Check the width board
更换中心板 Replace Main PCB
更换宽度检测板
Replace the width board
液晶片是否显示
Does LCD has display
NG
OK NG
检查保险丝是否烧
Check the fuse is
更换保险丝
Replace fuse
电源线是否断路
Check the power cord
电源滤波器是否损坏
Chenck the EUP Board
更换电源线
Replace fuse
更换电源滤波器
Replace the EUP board
NG
OK
NG
OK
NG
OK
NG
OK
NG
OK
OK

2、机芯宽中窄不能切换 No width switchover
3、不行走/ NO ROLLING
检查宽度检测板连接线是否与中心板连接好
Does the terminal of Width Inspection Board and
main PCB connected securely?
将连接线接好
Touch well
宽度检测板是否损坏
Check width Inspection board
更换宽度检测板
Replace the width inspection
更换中心板
Replace Main PCB
检查行走电机连接线是否与中心板连接好
Check the terminals of rolling motor wire with
main PCB connected securely?
将连接线接好
Touch well
检查行走电机是否损坏
Check the rolling motor
更换机芯
Replace gear box
更换中心板
Replace the Main PCB
OK
NG
NG
OK
NG
OK
NG
检查上下行程组件是否损坏
Check the UP or DOWN
Stroke Subassembly
更换上下行程组件
Replace the UP or DOWN Stroke
subassembly
NG
OK
OK

4、不揉捏/ NO KNEADING
否
5、不敲击/ NO TAPPING
更换中心板
Replace the Main PCB
检查敲击电机是否损坏
Check the tapping motor
将连接线接好
Touch well
更换机芯
Replace gear box
检查行走电机连接线是否与中心板连接好
Check the terminals of Kneading motor wire
with main PCB connected securely?
将连接线接好
Touch well
检查行走电机是否损坏
Check the Kneading motor
更换机芯
Replace gear box
宽度检测板是否损坏
Check width Inspection board
更换宽度检测板
Replace the width inspection
NG
OK
NG
OK
NG
OK
检查行走电机连接线是否与中心板连接好
Check the terminals of Tapping motor wire
with main PCB connected securely?
NG
OK
NG
OK
更换中心板
Replace the Main PCB

6、手控器上按键无反应
The all buttons of controller aren`t response
7、电动推杆(靠背/小腿)不工作
Actuator doesn’t work.(Backrest/leg rest)
检查手控器连接线是否与中心板连接好
Check the terminals of remote controller wire
and main PCB connected securely?
检查导电橡胶是否损坏
Check the conductive rubber
更换手控器
Replace the remote controller
将连接线接好
Touch well
更换导电橡胶
Replace it
检查电动推杆连接线与中心板是否连接好
The terminals of their actuator with main PCB
connected securely?
检查电动推杆是否损坏
Check the actuator
更换中心板
Replace the main PCB
将连接线接好
Touch well
更换电动推杆
Replace it
OK
NG
NG
OK
NG
OK
NG
OK

9、座部/腿部不充气
No gas charging(Seat pad / Calves-rest)
检查座部泄气阀连接线是否与中心板连接好
Check the terminals of snuffle valve for bags with main
PCB connected securely?
检查泄气阀是否损坏
Check the snuffle valve
将连接线接好
Touch well
检查气泵连接线是否与中心板连接好
Check the terminals of inflator pump with main
PCB connected securely?
更换气泵
Replace the inflator pump
更换泄气阀
Replce snuffle valve
将连接线接好
Touch well
检查气泵是否损坏
Check the inflator pump
更换中心板
Replace the main PCB
NG
OK
OK
NG
NG
OK
OK
NG

靠背的维修 Maintenanceofthebackrest
1. 靠背披风的拆卸 Disassembly of the back pad
①拉开披风与靠背的拉链
You can find a zip of the back pad on the top of the back rest.
②拉开披风与座垫的拉链(两边个一个),可以取下披风
Unzip the zipper fixing the pad and the seatrest(2 zippper)
③如果披风损坏,可以更换披风
If it’s damaged, a new one should be replaced.
④如果更换披风,倒序装回就可以了
Proceed in the reverse order of disassembly when replacing a new one.
靠背披风组件
Backrest and seat pad unit
披风与靠背的拉链
zip of the back pad on the top of the back rest.
披风与座垫的拉链
the zipper fixing backrest pad and seat rest

2. 靠背后盖的拆卸 Disassembly and replacement the rear cover of the back rest
①找到靠背后盖上的 4枚螺丝
Find 4 pieces of screws fixing the rear cover.
②用螺丝到取下 4枚螺丝
Slacken and remove them with a plus screwdriver.
③取下靠背后盖
Then the rear cover can be removed.
④如果损坏,可以更换
If it’s damaged, a new one should be replaced.
注意 Attention: 逆序装回,不要刮伤后盖 Take care not to damage the rear cover to avoid bad external appearance.
Proceed in the reverse order of disassembly when assembling the rear cover.
工具 Tool: 1 把十字螺丝刀 a plus screwdriver
3.靠背前盖的拆卸 Disassembly and replacement of the front cover of the back rest
①取下靠背后盖,可以找到固定靠背前盖的 4枚螺丝
After disassembling the rear cover, you can find 4 pieces
of screws fastening the front cover to the back frame.
②用十字螺丝刀取下所有螺丝
Slacken and remove the screws with a plus screwdriver.
③现在前靠背可以与背架分离
Then the front cover can be removed.
前靠背的螺丝
Screws tightening the front cover
靠背后盖的 4枚螺丝 Screws tightening the rear cover
前靠背与背架分离
Separate the front cover
from the frame
前靠背顶部的 2枚螺丝
The top screws

④将小腿升起,取下前挡布上的螺丝,取下前挡布
Set up the leg rest,take down the screws fixing the front leather
⑤取下固定座部的四枚螺丝,可以取下前靠背和座部整个组件
Slack and remove the 4 screws fixing the seat rest,then remove the front backrest cover
⑥逆序装回 You should proceed in the reverse order of above operation if replacement needed.
工具 Tool:1把螺丝刀 a plus screwdriver
4.更换上下限位开关 Replacement of up & down limit switch assembly
A: Detach the rear cover of backrest. Then we can find up & down limit sensor. ( Refer to Guidance of detach rear
cover of backrest.)
前挡布上的 7枚螺丝
The 7 screws fixing the front leather
固定座部的四枚螺丝
The 4 screws fixing seat rest
Locate up limit sensor.
Locate down limit sensor.

B: Cut cable ties which fixing the limit sensor wire to the frame.
C: Use long nose pliers slacken and remove the screw nuts.
D: Use long nose pliers get ride of the glue, then disconnect the connecter.
上行程检测
Up limit switch assembly
下行程检测
Lowwer limit switch assembly
Locate cable tie. Use diagonal cutter get ride of
the cable tie.
Remove the screw nuts. Limit sensor has been detached.
G
et ride of the glue.
The limit sensor has been taken off.

5. 揉捏电机更换 Guidance of detach the kneading motor.
A: Detach the front cover of backrest. Then we can find kneading motor.( Refer to Guidance of detach front cover
& rear cover.)
B: Take off the kneading belt first.
C: Use diagonal cutter get ride of the cable ties which fasten the mechanism wires.
D: Use diagonal cutter peel the heat-shrinkable T bush slowly. ( As picture below show.)
Kneading belt has been taken off.
Locate cable ties. Cable tie has been taken
Be careful, don’t cut
the wire
Heat-shrinkable T bush has been peel off.
Locate of kneadin
g
motor

E: Use long nose pliers take off the close end wire connector of kneading motor. ( As pictures below show.)
F: Slacken and remove the screws which fixing the kneading motor, then we can detach the kneading motor.
6: Guidance of change the counting sensor of rolling motor.
A: Detach the rear cover of backrest. Then we can find counting sensor of rolling motor.( Refer to Guidance of
detach front cover & rear cover.)
B: Use diagonal cutter get ride of the cable ties which fasten the mechanism wires.
Squeeze the close-end wire connecter. Close-end wire connecter has been
removed.
Locate the screw. Kneading motor has been detached.
Locate counting sensor of rolling motor.
Cable tie has been taken off.
Locate cable ties.

C: Use diagonal cutter peel the heat-shrinkable T bush slowly. ( As picture below show.)
D: Use diagonal cutter get ride of the cable ties which fasten the counting sensor wire.
E: Use long nose pliers take off the close end wire connector of counting sensor of rolling motor. ( As pictures below
show.)
Be careful, don’t cut the
wire Heat-shrinkable T bush has been peel off.
Locate cable ties.
Locate close-end wire connecter
Close-end wire connecters have been taken off.

F: Use long nose pliers get ride of the glue, and pry-out the counting sensor.
7: 机芯组件更换 Guidance of disassemble the massage mechanism.
A: Detach the front cover and rear cover of backrest. ( Refer to Guidance of detach rear cover & front cover of
backrest.)
B: There are four screws fixing the top bar. ( As pictures below show.)
C: Use a long nose pliers hold the screw nut firmly, then slacken and remove the screw. After the four screw has been
removed, then we can take the top bar off. ( As picture below show.)
Get ride of the
g
lue.
The
g
lue been cleaned.
The counting sensor has been pry-out. The counting sensor has been taken off.

D: There are two stoppers inside the guide rail. Use long nose pliers and screw driver take them off. ( As pictures
below show.)
E: Use diagonal cutter get ride of the cable ties which fasten the mechanism wires.
F: Use diagonal cutter peel the heat-shrinkable T bush slowly. ( As picture below show.)
Locate cable ties. Cable tie has been taken off.
Be careful, don’t cut the wire Heat-shrinkable T bush has been peel off.
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