EASTMAN Kodak X-Omat 180 LP User manual

HEALTH SCIENCES DIVISION
© Eastman Kodak Company
Publication No. 1C7833
July 1995
SERVICE MANUAL
for the
Kodak X-Omat 180 LP SORTER KIT
Important
The Kodak X-Omat 180 LP SORTER is designed for use on the Kodak X-Omat 180 LP PROCESSOR. Please
insert this publication in the binder for the 180 LP PROCESSOR.
If the PROCESSOR is a 180 LPS PROCESSOR, the binder already has this information, except for the
Installation Instructions. You may, therefore, want to save the installation section.

2July 1995 – 1C7833
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.

1C7833 – July 1995 –3
Description Page
Table of Contents
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Special Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Checking the Packing List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Before Starting the Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Removing the TOP COVER and the HINGE PLATES
from the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Installing the New HINGE PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Installing the SORTER on the PROCESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Installing the ENCODER WHEEL/SPROCKET and Adjusting the Height of the
DRIVE SHAFT on the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Installing the New COVER on the ELECTRICAL BOX. . . . . . . . . . . . . . . . . . . . . . 1-15
Installing the New ELECTRICAL BOX HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Placing the New ELECTRICAL BOX HARNESS in Position . . . . . . . . . . . . . 1-17
Connecting the New ELECTRICAL BOX HARNESS to J10 and TB5 . . . . . . 1-18
Connecting the New ELECTRICAL BOX HARNESS to the 500 BOARD . . . 1-20
Modifications to the 500 BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Installing the SORTER HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Installing the COVER EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Installing the New SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Installing the FILM TRAY and the TOP COVER of the SORTER . . . . . . . . . . . . . . 1-32
Adjusting the Temperature of the DRYER in the PROCESSOR . . . . . . . . . . . . . . . . 1-32
Final Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Checking the SWITCHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Checking the BIN SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Checking the DIVERTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Installing the PANELS and Checking for Correct Operation of the SORTER . 1-36
Adjustments and Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Special Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Position and Identification of Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
De-energizing and Energizing the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . 2-5
General Access to the SORTER or to the PROCESSOR . . . . . . . . . . . . . . . . . 2-6
Installing the TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Replacement of the DIVERTERS or the BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Replacement of a SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Replacement of the INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Replacement of a MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Replacement of the SENSOR on a MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Replacement of the ROLLERS
on a LEAD or MAIN MODULE or on the ACCESS DOOR. . . . . . . . . . . . . . . . . 2-14
Replacement of the IDLER ROLLERS and SPRINGS on a MODULE . . . . . . . . . . 2-16
Replacement of the BIN ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Replacement of the Front BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Replacement of the GEAR or the Back BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Replacement and Adjustment of the DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Replacement of the DRIVE MOTOR or the GEARBOX. . . . . . . . . . . . . . . . . . . . . . 2-20
Replacement of the MAIN DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Replacement of the WORM GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Replacement of the GAS SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Replacement of the 4000 BOARD or MOTOR CONTROLLER BOARD . . . . . . . . 2-24
Replacement of the 100 BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Replacement of the IDLER GEARS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

SERVICE MANUAL
–4 July1995 – 1C7833
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Operation of the BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Control of the DIVERTER SOLENOIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operation of the BIN SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Operation of the INTERLOCK BOARD for the TOP COVER. . . . . . . . . . . . . 3-8
Operation of the SORTER Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Explanation of Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Troubleshooting the BIN SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Troubleshooting the DIVERTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Component Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Numerical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Installation
1C7833 – July 1995 1–1
Section 1: Installation
Description Page
Table of Contents
Special Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Checking the Packing List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Before Starting the Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Removing the TOP COVER and the HINGE PLATES
from the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Installing the New HINGE PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Installing the SORTER on the PROCESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Installing the ENCODER WHEEL/SPROCKET and Adjusting the Height of the
DRIVE SHAFT on the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Installing the New COVER on the ELECTRICAL BOX. . . . . . . . . . . . . . . . . . . . . . 1-17
Installing the New ELECTRICAL BOX HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Placing the New ELECTRICAL BOX HARNESS in Position . . . . . . . . . . . . . 1-19
Connecting the New ELECTRICAL BOX HARNESS to J10 and TB5 . . . . . . 1-20
Connecting the New ELECTRICAL BOX HARNESS to the 500 BOARD . . . 1-22
Modifications to the 500 BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Installing the SORTER HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Installing the COVER EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Installing the New SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Installing the FILM TRAY and the TOP COVER of the SORTER . . . . . . . . . . . . . . 1-34
Adjusting the Temperature of the DRYER in the PROCESSOR . . . . . . . . . . . . . . . . 1-34
Final Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Checking the SWITCHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Checking the BIN SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
Checking the DIVERTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
Installing the PANELS and Checking for Correct Operation of the SORTER . 1-38
Special Tools Required
-- PORTABLE COMPUTER, IBM compatible with MS-DOS version 3.0 or
higher on the hard drive, 720 KB 31⁄2in. disk drive, and a serial port
configured as COM1.
5B6278 DIAGNOSTICS DISKETTE
TL-4390 SCALE
TL-4391 INTERFACE CABLE
TL-4430 PROM EXTRACTION TOOL
TL-4598 PIN EXTRACTION TOOL

SERVICE MANUAL
1–2 July 1995 – 1C7833
Checking the Packing List
[1] Unpack the SORTER.
[2] Before installing the SORTER, check that you have all the parts listed on the packing list included with the
SORTER.
Figure 1–1 Identifying the PANELS on the PROCESSOR
H127_0022DA
TOP COVER
MAIN
CIRCUIT
BREAKER
DRIVE SIDE
PANEL
FEED SIDE
PANEL
NON-DRIVE SIDE
PANEL
DRYER SIDE
PANEL
H127_0022DCC

Installation
1C7833 – July 1995 1–3
Before Starting the Installation Procedure
Important
Do not proceed with this installation unless the 2180 LASER PRINTER has MCU Version 2.16 or higher software,
and the 180 LP PROCESSOR has Version 2.22or higher operating software and boot Version 2.52 or higher
software.
[1] Determine the version of software by pressing:
(a) F4 while in the “CONTROL PRINTER” screen on the LASER PRINTER.
(b) F5 for “Show More Functions”.
(c) F2 for “Show Printer Info”.
(d) F2 for “Show Versions”.
The MCU version of the software on the LASER PRINTER and the version of the operating software on
the PROCESSOR will be displayed.
If the software on the LASER PRINTER is not 2.16 or higher, ask the CESD Field Engineer to install
Mod 21 on the 2180 LASER PRINTER.
Note
If necessary, use the PORTABLE COMPUTER and DIAGNOSTIC DISKETTE 5B6278 to determine the boot
software version on the PROCESSOR. See the instructions 699614, packed with the DIAGNOSTIC DISKETTE.
[2] If the PROCESSOR does not have 2.22 or higher operating software and 2.52 or higher boot. Follow Steps 3 -
15. Otherwise, proceed to Page 1–6.
Important
You may experience difficulty if you try to download the new software after the SORTER is installed. Install the
new boot PROM and download the new software first.
[3] De-energize the PROCESSOR.
[4] Remove the DRIVE SIDE PANEL from the PROCESSOR. See Figure 1–1 on Page 1–2.

SERVICE MANUAL
1–4 July 1995 – 1C7833
Figure 1–2 Installation of the BOOT PROM U20
[5] Rotate the CAPTIVE SCREW and release the COVER of the ELECTRICAL BOX.
Possible damage from electrostatic discharge.
ESD
Caution
To prevent damage during installation, correctly align the keyed corners of the BOOT PROM U20 and the SOCKET.
[6] Install the new BOOT PROM U20.
(a) Use the PROM EXTRACTION TOOL TL-4430 to remove the existing BOOT PROM U20.
(b) Place the new BOOT PROM U20 carefully on the SOCKET.
(c) Check that the keyed corners are aligned.
(d) Press U20 firmly into the SOCKET.
(e) Close the COVER of the ELECTRICAL BOX.
[7] Connect the INTERFACE CABLE TL-4391 to the ELECTRICAL BOX.
Figure 1–3 Connecting TL-4391 to the ELECTRICAL BOX
H127_2053BA
BOX
ELECTRICAL
COVER of the
CAPTIVE SCREW
TL-4430
keyed corner
of PROM
of SOCKET
keyed corner
U20
H127_2053BCA
H127_0077BA
H127_0077BCA
INTERFACE CABLE
ELECTRICAL BOX

Installation
1C7833 – July 1995 1–5
Figure 1–4 Connecting the INTERFACE CABLE
TL-4391 to the PORTABLE COMPUTER [8] Connect the INTERFACE CABLE TL-4391 to
the PORTABLE COMPUTER.
[9] Energize the PROCESSOR and allow the
PROCESSOR to operate for a minimum of
10 seconds.
[10] Energize the PORTABLE COMPUTER.
[11] Insert the DOWNLOAD DISKETTE into the
A drive of the PORTABLE COMPUTER.
[12] At C:> type A: and press [ Enter ] .
[13] At A:> type DOWNLOAD and press [ Enter ] .
[14] Follow the instructions on the screen of the
PORTABLE COMPUTER.
[15] Wait approximately 3 minutes until loading is
complete.
H108_0205AA
INTERFACE
CABLE
H108_0205ACA

SERVICE MANUAL
1–6 July 1995 – 1C7833
Removing the TOP COVER and the HINGE PLATES
from the PROCESSOR
Figure 1–5 Removal of the TOP COVER
[1] De-energize the PROCESSOR:
(a) Move the MAIN CIRCUIT BREAKER on the front of the PROCESSOR to the “O” position.
(b) Move the wall CIRCUIT BREAKER to the “OFF” position.
[2] Lift the TOP COVER of the PROCESSOR.
[3] Remove from the PROCESSOR: See Figure 1–1 on Page 1–2.
• the front, DRIVE SIDE PANEL
• the back, NON-DRIVE SIDE PANEL
• the left, DRYER SIDE PANEL
[4] Disconnect CONNECTOR P/J25 on the back of the PROCESSOR.
[5] Close the TOP COVER.
[6] Remove:
• 4 SCREWS from the existing front HINGE PLATE, and save the SCREWS
• 4 SCREWS from the existing back HINGE PLATE, and save the SCREWS
• TOP COVER from the PROCESSOR
Note
The TOP COVER and the HINGE PLATES of the PROCESSOR will not be used with the SORTER installed.
[7] Disconnect CONNECTOR P/J33. See Figure 1–5.
[8] Remove and save the 2 SCREWS and CONNECTOR P/J33 from the BRACKET.
[9] Cut the STRAIN RELIEF, and remove it from the wire.
H127_2015HA
RELIEF
STRAIN
H127_2015HCA
P/J33
front
2 SCREWS
2 SCREWS
HINGE PLATE
back
of processor
non-drive side
CONNECTOR
4 SCREWS
of processor
drive side
RACK
EXIT
BRACKET
CONNECTOR
4 SCREWS
HINGE PLATE
TOP COVER
P/J25
CONNECTOR
P/J33

Installation
1C7833 – July 1995 1–7
[10] Remove and save the 2 SCREWS and the BRACKET from the processing TANK.
Important
For the SORTER to operate correctly, the PROCESSOR must be level. If you adjust the height of the PROCESSOR,
it may be necessary to call the CESD Field Engineer to adjust the LASER PRINTER also.
[11] Use the LEVEL, packed with the SORTER, to check the leveling of the PROCESSOR from side to side and
from front to back. See Figures 1–6 and 1–7.
[12] If necessary, adjust the 2 front LEVELING SCREWS and the left, back LEVELING SCREW. To prevent
having to adjust the LASER PRINTER, do not adjust the right, back LEVELING SCREW.
(a) Loosen the JAM NUT, adjust the height of the LEVELING SCREW, and then tighten the JAM NUT. See
Figure 1–8.
(b) For adjustment of the LASER PRINTER to the newly leveled PROCESSOR, it may be necessary to call
the CESD Field Engineer.
Figure 1–6
Leveling the PROCESSOR from Side to Side . . . Figure 1–7
. . . and from Front to Back
Figure 1–8 Adjusting the Height of the PROCESSOR
H127_0185AA
H127_0185ACB
LEVEL
H127_0186AA
H127_0186ACB
LEVEL
H127_2074BA
H127_2074BCA
JAM NUT
LEVELING SCREW
PROCESSOR
BASE

SERVICE MANUAL
1–8 July 1995 – 1C7833
Installing the New HINGE PLATES
[1] Install the new front HINGE PLATE on the PROCESSOR. Use the 2 SCREWS from Step 10 on Page 1–7 and
4 SCREWS from Step 6 on Page 1–6.
[2] Install CONNECTOR P/J33 on the front HINGE PLATE. Use the 2 SCREWS removed in Step 8 on Page 1–6.
[3] Install the new back HINGE PLATE. Use the other 4 SCREWS removed in Step 6 on Page 1–6.
[4] Connect CONNECTOR P/J25.
[5] Place the wires for CONNECTOR P/J25 outside the processing TANK.
[6] Install the STRAIN RELIEF on the front HINGE PLATE. See Figure 1–9.
[7] To lock the STRAIN RELIEF, gently hit the PIN.
[8] Use a WIRE TIE to connect the wire for the SWITCH to the STRAIN RELIEF.
[9] Remove the 2 cards from the holes in the HINGE PLATES.
Figure 1–9 Installation of the New HINGE PLATES
H127_2075HA
PIN H127_2075HCB
RELIEF
STRAIN
back
HINGE PLATE
4 SCREWS
CONNECTOR P/J25
2 SCREWS
4 SCREWS
2 SCREWS
front
HINGE PLATE
CONNECTOR P/J33
RETAINING
PLATE
SWITCH

Installation
1C7833 – July 1995 1–9
Installing the SORTER on the PROCESSOR
Figure 1–10
Installation of the Back HINGE PIN Figure 1–11
Installation of the Front HINGE PIN
[1] Place the SORTER in position on the top of the PROCESSOR. See Figures 1–10, 1–11, and 1–13.
Note
The front HINGE PIN is the longer of the 2 HINGE PINS.
[2] Install the back HINGE PIN. See Figure 1–10.
(a) Install the INNER E-RING onto the HINGE PIN.
(b) Insert the HINGE PIN through the SORTER FRAME and the back HINGE PLATE. See Figure 1–10.
(c) Install:
• CLIP
• OUTER E-RING
[3] Install the front HINGE PIN. See Figure 1–11.
(a) Install the INNER E-RING onto the HINGE PIN.
(b) Insert the HINGE PIN through the SORTER FRAME and the front HINGE PLATE. See Figure 1–11.
(c) Install:
• SPACER
• CLIP
• OUTER E-RING
H127_2051GA
back
HINGE
PLATE
CLIP
OUTER
E-RING
back
HINGE PIN
INNER
E-RING
SORTER
FRAME
H127_2051GCA
H127_2050GA
H127_2050GCA
SORTER
FRAME
OUTER
E-RING
E-RING
INNER
SPACER
CLIP
front
HINGE
PIN
front
HINGE
PLATE

SERVICE MANUAL
1–10 July 1995 – 1C7833
Warning
The SORTER weighs 20 kg (45 lb). Hold the SORTER firmly until the GAS SPRING is installed.
[4] Move the SORTER to the up position and continue holding it while you:
(a) Press the GAS SPRING into the MOUNT on the SORTER.
(b) Press the GAS SPRING into the MOUNT on the front HINGE PLATE.
Figure 1–12 Installation of the GAS SPRING
Figure 1–13 Measuring the Distance between the SORTER and the Processing TANK
Important
Correct leveling of the PROCESSOR is critical for adjusting the height of the SORTER. If the PROCESSOR
requires leveling, see Page 1–7.
[5] Move the SORTER to the down position.
[6] Adjust the height of the SORTER.
(a) Loosen the JAM NUTS on the SPINDLES.
H127_2054BA
H127_2054BCA
SPRING
GAS
SORTER
PLATE
HINGE
front
MOUNT MOUNT
8 cm
(3.175 in.)
H127_2033BA
SPINDLE
TANK
JAM NUT
front
TANK H127_2033BCA
back

Installation
1C7833 – July 1995 1–11
Note
If necessary, lift the back SPINDLE to allow adjustment of the front SPINDLE.
(b) Adjust the front SPINDLE until the height of the SORTER is 8 cm (3.175 or 311⁄64 in.) ±1.3 mm (±0.050
or 3⁄64 in.). See Figure 1–13.
(c) Observe Figure 1–13 carefully to check that you are measuring from the correct points.
(d) Adjust the back SPINDLE until it just touches the TANK.
(e) Tighten the JAM NUTS.

SERVICE MANUAL
1–12 July 1995 – 1C7833
Installing the ENCODER WHEEL/SPROCKET and Adjusting the Height
of the DRIVE SHAFT on the PROCESSOR
[1] Loosen the 2 SCREWS and remove the DRIVE CHAIN COVER.
[2] Observe the color of the DRIVE CHAIN COVER.
• .If the DRIVE CHAIN COVER is white, discard it. Use the black DRIVE CHAIN COVER provided with
the SORTER.
• If it is black, keep it.
Note
If the original DRIVE CHAIN COVER is black, the black DRIVE CHAIN COVER provided with the SORTER will
not be used.
[3] Loosen the 4 SCREWS from the MOTOR BRACKET.
[4] Lift the DRIVE MOTOR and remove the DRIVE CHAIN.
[5] Remove the 4 SCREWS and the DRIVE MOTOR from the MOTOR BRACKET.
[6] Remove the 3 SCREWS and the MOTOR BRACKET from the PROCESSOR.
Figure 1–14 Removal of the DRIVE CHAIN
H127_0222BA
MOTOR BRACKET
DRIVE
CHAIN
COVER
2 SCREWS
4 SCREWS
DRIVE MOTOR
DRIVE
CHAIN DRIVE
SHAFT
SPROCKET
3 SCREWS
H127_0222BCA

Installation
1C7833 – July 1995 1–13
Figure 1–15 Removal of the SPROCKET
[7] Remove the E-RING from the feed end of the MAIN DRIVE SHAFT.
[8] Remove the DRIVE SHAFT WASHER from the MAIN DRIVE SHAFT.
Note
If necessary to release the MAIN DRIVE SHAFT, remove the RACKS from the PROCESSOR.
[9] For access to the SPROCKET PIN, move the MAIN DRIVE SHAFT toward the dryer end of the
PROCESSOR.
[10] Remove the SPROCKET PIN and the SPROCKET.
[11] Check that the THRUST WASHER did not come off with the SPROCKET.
[12] Discard the SPROCKET.
[13] Move the DRIVE SHAFT toward the feed end of the PROCESSOR, until the WORM GEAR on the DRYER
RACK again engages the WORM GEAR on the MAIN DRIVE SHAFT.
Note
Step 13 allows correct adjustment of the height of the MAIN DRIVE SHAFT.
H127_0221BA
H127_0221BCA
E-RING
DRIVE
SHAFT
WASHER
feed end
dryer end
SPROCKET PIN
SPROCKET
MAIN DRIVE SHAFT
THRUST WASHER

SERVICE MANUAL
1–14 July 1995 – 1C7833
Important
For the correct transport and timing of films, install the new BEARING MOUNT on the PROCESSOR and carefully
adjust the height of the DRIVE SHAFT.
Figure 1–16 Removing the BEARING MOUNT [14] Remove the 2 SCREWS from the BEARING
RETAINER.
[15] Remove:
• BEARING RETAINER
• 2 THRUST WASHERS
• THRUST BEARING
• BEARING
[16] Remove the BEARING MOUNT by removing:
• 2 SCREWS on the front of the BEARING
MOUNT
• 2 SCREWS on the bottom of the BEARING
MOUNT
[17] Discard the BEARING MOUNT, but keep the
4 SCREWS.
[18] Remove any SHIMS.
[19] Remove and discard the SHIELD.
[20] Install the BEARING and BEARING
RETAINER on the new BEARING MOUNT.
Use the 2 SCREWS from Step 14. See
Figure 1–17 for the correct position of the
BEARING RETAINER.
Figure 1–17 Installing the BEARING RETAINER
on the New BEARING MOUNT [21] Install the new BEARING MOUNT using the
4 SCREWS removed in Step 16. Do not tighten
the SCREWS. Leave the SCREWS loose enough
to move the BEARING MOUNT up and down.
[22] Remove the EXIT RACK. See Figure 1–5 on
Page 1–6.
[23] Check that the DRYER RACK is fully seated by
pressing down firmly on the DRYER RACK.
[24] Keep the front of the BEARING MOUNT flush
with the side wall of the TANK and press the
BEARINGMOUNTupas far aspossiblewithout
moving the DRYER RACK.
Note
Lifting the BEARING MOUNT will cause the WORM
GEAR on the DRYER RACK to engage fully with the
WORM GEAR on the MAIN DRIVE SHAFT.
H127_0175GA
H127_0175GCB
2 SCREWS
SHIELD
SHIM
2 SCREWS
THRUST
BEARING
BEARING
MOUNT
SPROCKET
THRUST
WASHER
BEARING
RETAINER
BEARING
2 SCREWS
H127_0202AA
H127_0202ACA
2 SCREWS
BEARING
BEARING RETAINER
new BEARING MOUNT

Installation
1C7833 – July 1995 1–15
[25] Temporarily hold the BEARING MOUNT in position by tightening the 2 SCREWS on the front of the
BEARING MOUNT.
[26] Insert a SHIM in the gap between the bottom of the TANK and the BEARING MOUNT.
Note
If the gap is too small to insert any SHIMS, advance to Step 30 and install 1 SHIM. Otherwise continue with Step 27.
[27] Continue inserting SHIMS in the gap until no more SHIMS will fit.
[28] Remove the SHIMS. Count and record the number of SHIMS removed.
[29] Loosen the 2 SCREWS that hold the BEARING MOUNT. Move the BEARING MOUNT down.
[30] Install the number of SHIMS removed in Step 28 plus 1 additional SHIM.
Note
Adding an additional SHIM will cause a small amount of play between the WORM GEAR on the DRYER RACK
and the WORM GEAR on the MAIN DRIVE SHAFT of the PROCESSOR.
[31] Place the BEARING MOUNT flush against the SHIMS and side wall of the TANK.
[32] Tighten the SCREWS for the BEARING MOUNT in this order:
(a) 2 SCREWS on the bottom of the MOUNT
(b) 2 SCREWS on the front of the MOUNT
[33] Install the MOTOR BRACKET on the PROCESSOR using the 3 SCREWS removed in Step 6 on Page 1–12.
[34] Install the DRIVE MOTOR on the MOTOR BRACKET using the 4 SCREWS removed in Step 5. Do not
tighten the SCREWS.
[35] Install the following parts in this order:
(a) THRUST WASHER
(b) THRUST BEARING
(c) THRUST WASHER
Important
Two ENCODER WHEEL/SPROCKETS are packed with the SORTER. One is marked “50 Hz” with 17 teeth and
the other “60 Hz” with 20 teeth. Install the correct ENCODER WHEEL/SPROCKET in Step 37 for the power
frequency at the site.
[36] Place the DRIVE CHAIN on the correct ENCODER WHEEL/SPROCKET.
[37] Install the ENCODER WHEEL/SPROCKET on the MAIN DRIVE SHAFT. See Figure 1–18 on Page 1–16.
[38] Install the SPROCKET PIN.
[39] Move the MAIN DRIVE SHAFT toward the feed end of the PROCESSOR.
[40] Install the DRIVE SHAFT WASHER and the E-RING on the MAIN DRIVE SHAFT.
[41] Lift the DRIVE MOTOR, and install the DRIVE CHAIN on the MOTOR SPROCKET.

SERVICE MANUAL
1–16 July 1995 – 1C7833
[42] Adjust the tension on the DRIVE CHAIN. See Figure 1–14 on Page 1–12.
(a) With the 4 SCREWS on the MOTOR BRACKET loosened, press down on the DRIVE MOTOR.
(b) Allow 5 mm (1⁄4in.) deflection of the DRIVE CHAIN at the midpoint of the DRIVE CHAIN.
(c) Tighten the 4 SCREWS.
Possible damage from electrostatic discharge.
ESD
[43] To protect the SENSOR, insert the WRIST STRAP provided into the ESD GND JACK on the ELECTRICAL
BOX. Place the WRIST STRAP around your wrist.
[44] Install the SENSOR BRACKET.
(a) Use the top SCREW loosened in Step 1 on Page 1–12.
(b) Install a new bottom SCREW.
(c) Tighten the bottom SCREW.
Figure 1–18 Installation of the SENSOR BRACKET and ENCODER WHEEL/SPROCKET
H127_2016HA
H127_2016HCA
dryer end
SHAFT
DRIVE
MAIN
WHEEL/SPROCKET
ENCODER
SPROCKET
PIN
SPROCKET
MOTOR BRACKET MOTOR SPROCKET
BRACKET
SENSOR
2 SCREWS
DRIVE MOTOR
feed end
WASHER
SHAFT
DRIVE
E-RING
THRUST
WASHER
P/J53