Eaton Powerware 5125 Two-in-One EBM User manual

Powerware 5125 Two-in-One
Extended Battery Module (EBM)
User’s Guide
®
For use with the Powerware 5125 Two-in-One
2400/3000 VA UPS Models

Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance
instructions.
RJ-45 RECEPTACLE - For 230V models only: this receptacle provides network
interface connections. Do not plug telephone or telecommunications equipment
into this receptacle.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead-acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Powerware is a registered trademark of Eaton Electrical Inc.
ECopyright 2003–2006 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.

EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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Table of Contents
1 Introduction 1.........................................................
Safety Warnings 1......................................................................
2 Installation 13..........................................................
Inspecting the Equipment 13................................................................
EBM Installation 13......................................................................
Rack-Mount Installation 14..............................................................
Tower Installation 17..................................................................
3 EBM Maintenance 21....................................................
UPS and Battery Care 21..................................................................
Storing the UPS and Batteries 21............................................................
When to Replace Batteries 21...............................................................
How to Replace Extended Battery Modules 22...................................................
Recycling the Used Battery or UPS 24.........................................................
4 Service and Support 25..................................................

TABLE OF CONTENTS
EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
ware.com
1
Chapter 1 Introduction
The Extended Battery Module (EBM) can be added to the 2400/3000 VA
Powerware®5125 uninterruptible power system (UPS) to extend the
available battery time (see Table 1). Up to four EBMs can be installed
with the Powerware 5125 UPS.
Table 1. Battery Runtimes (in Minutes at Full/Half Load)
Model UPS Internal Batteries +1 EBM +2 EBMs +3 EBMs +4 EBMs
2400 VA 7/19 35/73 60/124 85/177 110/229
3000 VA 5/15 25/61 49/103 69/146 90/190
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the EBM. Please read all instructions before operating the equipment and
save this manual for future reference.
WARNING
This UPS contains its own energy source (batteries). The UPS output receptacles may carry
live voltage even when the UPS is not connected to an AC supply.
CAUTION
SBatteries can present a risk of electrical shock or burn from high short-circuit current.
Observe proper precautions. Servicing should be performed by qualified service
personnel knowledgeable of batteries and required precautions. Keep unauthorized
personnel away from batteries.
SProper disposal of batteries is required. Refer to your local codes for disposal
requirements.
SNever dispose of batteries in a fire. Batteries may explode when exposed to flame.

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EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal følges under installation og
betjening af EBM-enheden. Læs venligst alle instruktioner inden betjening af udstyret og
gem denne manual mhp. fremtidige opslag.
ADVARSEL!
Denne UPS indeholder sin egen energikilde (batterier). Udgangsstikkene kan endog være
strømførende, når UPS’en ikke er koblet til en vekselstrømsforsyning.
ADVARSEL
SBatterierne kan give risiko for elektrisk stød eller brandsår forårsaget af høj
kortslutningsstrøm. Overhold gældende forsigtighedsregler. Servicering skal udføres af
kvalificeret servicepersonale med kendskab til batterier og gældende forsigtighedsregler.
Hold uautoriseret personale væk fra batterierne.
SKorrekt bortskaffelse af batterier er påkrævet. Overhold gældende lokale regler for
bortskaffelsesprocedurer.
SSkaf dig aldrig af med batterierne ved at brænde dem. Batterierne kan eksplodere ved
åben ild.

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Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en
het gebruik van EBM. Lees alle instructies voordat u de apparatuur in bedrijf neemt en
bewaar deze handleiding als naslagwerk.
WAARSCHUWING
Deze UPS bevat een eigen energiebron (batterijen). De uitgangscontactdoos kan onder
spanning staan, zelfs wanneer de UPS niet is aangesloten op de netspanning.
OPGELET
SBatterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden
veroorzaken door een grote kortsluitstroom. Neem de juiste voorzorgsmaatregelen in
acht. Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die
verstand hebben van accu’s en op de hoogte zijn van de vereiste voorzorgsmaatregelen.
Houd onbevoegden uit de buurt van de accu’s.
SDe batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw
plaatselijke voorschriften.
SNooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.

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Tarkeita Turvaohjeita
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava EBM-yksikön asennuksen ja
käytön yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää
tarvetta varten.
VAROITUS
Tässä UPS-virtalähteessä on oma energianlähde (akut). Lähtövastakkeissa voi olla jännite,
vaikka UPS-virtalähdettä ei ole kytketty verkkovirtaan.
VARO
SAkut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta
oikosulkuvirrasta. Noudata kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain
ammattitaitoinen huoltohenkilökunta, joka tuntee akut ja niihin liittyvät varotoimet. Älä
päästä valtuuttamatonta henkilöstöä lähelle akkuja.
SAkusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia määräyksiä.
SÄlä koskaan heitä akkuja tuleen. Ne voivat räjähtää.

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EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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Consignes de Sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel contient des instructions importantes que vous êtes invité à suivre lors de toute
procédure d’installation et de fonctionnement de l’EBM. Veuillez consulter entièrement ces
instructions avant de faire fonctionner l’équipement et conserver ce manuel afin de pouvoir
vous y reporter ultérieurement.
AVERTISSEMENT!
Cette onduleur possède sa propre source d’alimentation (batteries). Il est possible que les
prises de sortie soient sous tension même lorsque l’onduleur n’est pas connectée à une
alimentation CA.
ATTENTION!
SLes batteries peuvent présenter un risque de choc électrique ou de brûlure provenant
d’un courant de court-circuit haute intensité. Observez les précautions appropriées.
L’entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et
les précautions nécessaires. N’autorisez aucun personnel non qualifié à manipuler les
batteries.
SUne mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements
en vigueur dans votre localité.
SNe jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire
exploser.

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Sicherheitswarnungen
WICHTIGE SICHERHEITSANWEISUNGEN
AUFBEWAREN
Dieses Handbuch enthält wichtige Hinweise, welche Sie bei der Installation und Wartung
des EBM beachten sollten. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit
dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf.
ACHTUNG
Dieses UPS (Unterbrechungsfreies Stromversorgungssystem - USV) enthält eine eigene
Energiequelle (Batterien). Die Ausgangssteckdosen können Spannung führen, auch wenn
das UPS (USV) nicht an eine Wechselstromquelle angeschlossen ist.
VORSICHT!
SBatterien können das Risiko eines elektrischen Schlags bergen oder durch hohen
Kurzschlussstrom in Brand geraten. Die richtigen Vorsichtsmaßnahmen beachten. Die
Wartung muss von qualifiziertem Wartungspersonal durchgeführt werden, das im
Umgang mit Batterien geübt ist und über gute Kenntnisse der erforderlichen
Vorsichtsmaßnahmen verfügt. Nicht autorisiertes Personal von Batterien fern halten.
SDie Batterien müssen ordnungsgemäß entsorgt werden. Hierbei sind die örtlichen
Bestimmungen zu beachten.
SBatterien niemals verbrennen, da sie explodieren können.

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Avvisi di Sicurezza
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
Il presente manuale contiene importanti istruzioni da seguire durante l’installazione e il
funzionamento di EBM. Leggere integralmente le istruzioni prima di utilizzare
l’apparecchiatura e conservare il presente manuale per futuro riferimento.
AVVERTENZA
L’UPS contiene la propria fonte di energia (batterie). Le prese d’uscita possono essere sotto
tensione anche quando l’UPS non è collegato all’alimentazione elettrica CA.
ATTENZIONE
SLe batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a
un’elevata corrente di corto circuito. Osservare le dovute precauzioni. L’assistenza deve
essere eseguita da personale qualificato esperto di batterie e delle necessarie
precauzioni. Tenere il personale non autorizzato lontano dalle batterie.
SLe batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare
riferimento alle disposizioni locali.
SNon gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle
fiamme.

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Viktig Sikkerhetsinformasion
VIKTIGE SIKKERHETSINSTRUKSJONER
GJEM DISSE INSTRUKSJONENE
Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og
bruk av EBM. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig
referanse.
FARLIG
UPS-enheten inneholder sin egen energikilde (batterier). Utgangsstikkene kan være
strømførende selv når UPS-enheten ikke er koblet til et strømuttak.
FORSIKTIG
SBatterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm.
Treff passende forholdsregler. Service bør utføres av kvalifisert servicepersonale med
kjennskap til batterier og nødvendige forholdsregler. Hold uautorisert personale borte fra
batteriene.
SBatterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av
batterier.
SKast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.

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Regulamentos de Segurança
INSTRUÇÕES DE SEGURANÇA IMPORTANTES
GUARDE ESTAS INSTRUÇÕES
Este manual contém instruções importantes que devem ser seguidas durante a instalação e
operação da EBM (Produção de energia elétrica por indução magnética). Leia todas as
instruções antes de operar o equipamento e guarde este manual para consultá-lo
futuramente.
ADVERTÊNCIA
Este no-break possui sua própria fonte de energia (baterias). As tomadas de saída podem
estar energizadas mesmo que o no-break não esteja conectado a uma fonte de energia
elétrica.
PERIGO
SAs baterias podem oferecer risco de choque elétrico ou queimadura, ocasionados por
alta tensão com possibilidade de curto-circuito. Tome as precauções adequadas. A
manutenção deve ser realizada por pessoal qualificado, com conhecimento sobre
baterias e ciente das precauções exigidas. Mantenha o pessoal não autorizado afastado
das baterias.
SSiga as instruções apropriadas ao desfazer-se das baterias. Consulte os códigos do local
para maiores informações sobre os regulamentos de descarte de produtos.
SNunca jogue as baterias no fogo, porque há risco de explosão.

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Предупреждения по мерам безопасности
ВАЖНЫЕ УКАЗАНИЯ ПО МЕ АМ БЕЗОПАСНОСТИ
СОХ АНИТЕ ЭТИ УКАЗАНИЯ
В данном руководстве содержатся важные инструкции по установке и
обслуживанию внешнего батарейного модуля или устройства распределения
электропитания. Перед работой с оборудованием прочтите все инструкции.
Сохраните данное руководство для дал нейшего испол зования.
П ЕДУП ЕЖДЕНИЕ
В данном ИБП установлены собственные источники энергии (батареи). На
выходных розетках может быт напряжение, даже если ИБП не подключен к
сети переменного тока.
ОСТО ОЖНО
SВысокое напряжение, вызванное коротким замыканием в батарее, может
привести к поражению электрическим током или ожогу. Соблюдайте
меры предосторожности. Техническое обслуживание должно
осуществлят ся квалифицированным персоналом по работе с
источниками питания, знакомым с мерами предосторожности. Не
допускайте к работе с батареями посторонних.
SНеобходимо соблюдат правила утилизации аккумуляторов. Обратитес к
местным нормативным актам за информацией о требованиях к
утилизации.
SНикогда не бросайте аккумуляторы в огон . Аккумуляторы могут
взорват ся под воздействием огня.

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Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalación y el
funcionamiento del EBM. Por favor, lea todas las instrucciones antes de poner en
funcionamiento el equipo y guarde este manual para referencia en el futuro.
ADVERTENCIA
Este SIE contiene su propia fuente de energía (baterías). Los receptáculos de salida pueden
transportar voltaje activo aun cuando el SIE no esté conectado con una fuente de CA.
PRECAUCIÓN
SLas baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por
corriente alta de corto circuito. Adopte las precauciones debidas. Personal calificado de
servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe
darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías.
SEs necesario desechar las baterías de un modo adecuado. Consulte las normas locales
para conocer los requisitos pertinentes.
SNunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a
la llama.

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Säkerhetsföreskrifter
VIKTIGA SÄKERHETSFÖRESKRIFTER
SPARA DESSA FÖRESKRIFTER
Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och
användning av EBM. Läs alla instruktioner innan du använder utrustningen och spara den här
anvisningen för framtida referens.
VARNING
Den här UPS-enheten innehåller sin egen energikälla (batterier). Uttagen kan vara
spänningsförande även då UPS-enheten inte är ansluten till spänningsnätet.
VIKTIGT
SBatterierna kan innebära en risk för elektrisk stöt eller brännskada från kortsluten
starkström. Iakttag lämpliga försiktighetsåtgärder. Service ska utföras av utbildad
servicepersonal med kunskap om batterierna och nödvändiga försiktighetsåtgärder. Håll
ej behörig personal borta från batterierna.
SBatterierna måste avyttras enligt anvisningarna i lokal lagstiftning.
SAnvända batterier får aldrig brännas upp. De kan explodera.

EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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Chapter 2 Installation
NOTE If you are installing the UPS and the Extended Battery Module (EBM) together,
follow the installation instructions in the UPS user’s guide.
This section explains:
SEquipment inspection
SUPS and EBM setup
SEBM installation
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file
a claim for shipping damage. If you discover damage after acceptance,
file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has expired
and the batteries were never recharged, do not use the UPS. Contact your service
representative.
EBM Installation
The Powerware 5125 EBM is designed for flexible configurations and
can be installed in a rack or as a standalone cabinet.
If you are installing the EBM in a rack, continue to the following section
“Rack-Mount Installation;” otherwise, continue to “Tower Installation”
on page 17.

INSTALLATION
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Rack-Mount Installation
The EBM can be installed in 19-inch racks and needs only 2U of valuable
rack space.
CAUTION
The EBM is heavy (54.9 kg/121 lb). A minimum of two people are required to lift the cabinet
into the rack.
NOTE Fixed mounting rails are required for each UPS and EBM cabinet. If fixed rails are
not already installed in your rack, contact your local distributor to order rail kits.
To install the EBM in a rack:
1. Place the EBM on a flat, stable surface with the front of the EBM
facing toward you.
2. Attach the supplied mounting handles to the mounting brackets and
secure with the supplied screws (see Figure 1).
3. If installing additional EBMs, repeat Steps 1 and 2 for each cabinet.
Mounting Handle
Mounting
Bracket
Figure 1. Installing the Mounting Handles

INSTALLATION
EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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NOTE The UPS and EBMs MUST be installed at the bottom of the rack. If placed in a rack
with existing equipment, the rack must be reconfigured to allow the UPS installation at the
bottom of the rack.
NOTE The EBMs must be installed below the UPS as shown in Figure 2.
4. Slide the EBMs into the rack.
5. Secure the cabinets to the rack according to the rail kit instructions.
UPS
EBMs
Figure 2. Rack-Mount UPS with EBMs
6. Verify that all battery circuit breakers are in the OFF (O) position
(see Figure 3).
7. Plug the EBM cable(s) into the battery connector(s) as shown in
Figure 3. Up to four EBMs may be connected to the UPS.
8. Follow the installation instructions in the Powerware 5125
Two-in-One UPS (2500/3000 VA) User’s Guide for installing the
UPS.
NOTE The batteries charge to 90% capacity in approximately 3 hours. However, it is
recommended that the batteries charge for 24 hours after installation or long-term storage.
NOTE Ensure maximum battery runtime by using the ERM configuration tool on the
Software Suite CD.
NOTE If more than two EBMs are installed, an external battery charger is recommended
for faster recharge times.

INSTALLATION
EATON Powerware®5125 Two-in-One EBM (2400/3000 VA) User’s Guide S164201378 Rev C www.power-
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UPS Battery
Connector
EBM Cable
ON OFF
Battery Circuit Breaker
UPS
EBM
EBM
EBM Battery
Connectors
Figure 3. Rack-Mount EBM Connections (120V Model Shown)