Eaton Moeller SmartWire-Darwin Series User manual

SmartWire-Darwin
Units
Moeller addresses worldwide:
www.moeller.net/address
E-Mail: [e-mail]
Internet: www.moeller.net
Issued by: Moeller GmbH
Hein-Moeller-Str. 7–11
D-53115 Bonn
© 2002 by Moeller GmbH
Subject to alteration
AWB2723-1613en xx/xx/XBS 06/09
Printed in the Federal Republic of Germany (0x/02)
Article No.: xxxxxx
4*patpks#nycmyn*
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Rückentext
Hardware and Engineering
06/09 AWB2723-1613en
A
Rückenbreite bis 10 mm (1 Blatt = 0,106 mm für XBS Digitaldruck)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

All brand and product names are trademarks or registered
trademarks of the owner concerned.
Emergency On Call Service
Please call your local representative:
http://www.moeller.net/address
or
Hotline of the Moeller Field Service:
[phone] (de, en)
[email protected]
1st published 2009, edition date 02/09
2nd edition 06/2009
See revision protocol in the “About this manual“ chapter
© 2009 by Moeller GmbH, 53105 Bonn
Author: Heribert Einwag, Mike Edelmann
Editor: René Wiegand
Translator: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH Safety instructions
Danger!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

1
06/09 AWB2723-1613en
About this Manual 5
List of revisions 5
Overview of the SmartWire-Darwin System 5
Additional device manuals 6
Target group 6
Reading conventions 7
1PowerModule
EU5C-SWD-PF1-1,
EU5C-SWD-PF2-1 9
Introduction 9
EU5C-SWD-PF1-1 9
– Layout 9
– Engineering 10
– Installation 11
– Diagnostics 12
EU5C-SWD-PF2-1 13
– Layout 13
– Engineering 14
– Installation 15
– Diagnostics 16
2 I/O Modules
EU5E-SWD-8DX
EU5E-SWD-4D4D
EU5E-SWD-4D2R 17
Introduction 17
Layout 18
– EU5E-SWD-8DX 18
– EU5E-SWD-4D4D 19
– EU5E-SWD-4D2R 20
Engineering 21
Installation 22
Commissioning 24
Exchange of Modules 25
Device status 25
Contents

Contents
2
06/09 AWB2723-1613en
Programming 26
– EU5E-SWD-8DX 26
– EU5E-SWD-4D4D 28
– EU5E-SWD-4D2R 30
3 Switching on Contactors
DIL-SWD-32-001, DIL-SWD-32-002 33
Introduction 33
Layout 33
Engineering 35
– DOL Starters 38
– Reversing starters 41
– Safety-related applications 46
– Feedback circuit 49
– Measures for higher safety categories 49
– Application for EN ISO13849-1 and EN 62061 52
– Applications in North America 52
Installation 54
Commissioning 56
Exchange of Modules 57
Device status 57
Programming 58
– DIL-SWD-32-001 58
– DIL-SWD-32-002 60
4 Control Circuit Devices
M22-SWD… 63
Introduction 63
M22-SWD front fixing 64
– Layout 64
Engineering 65
Installation 69
Commissioning 70
Exchange of Modules 70
Device status 71
Programming 72
– M22-SWD-K11 72
– M22-SWD-K22 74
– M22-SWD-LED-(W/B/G/R) 76

Contents
3
06/09 AWB2723-1613en
– M22-SWD-K11LED-(W/B/G/R) 78
– M22-SWD-K22LED-(W/B/G/R) 80
– M22-SWD base fixing 82
Layout 82
Engineering 83
– Connection of the round cable to the cable gland 83
– Connection of the round cable via a plug connection
84
Installation 89
Commissioning 92
Exchange of Modules 92
Device status 93
Programming 94
– M22-SWD-KC11 94
– M22-SWD-KC22 96
– M22-SWD-LEDC-(W/B/G/R) 98
– M22-SWD-K11LEDC-(W/B/G/R) 100
– M22-SWD-K22LEDC-(W/B/G/R) 102
Appendix 105
Maximum current consumption 105
– Current consumption 15-V-SWD supply voltage 105
– Power consumption/current consumption 24-V-SWD
control voltage UAUX 106
Technical data 107
– Gateways, Power Feeder Modules 107
– I/O modules 112
– M22-SWD connections 116
– Network termination, switch cabinet bushings 120
– Enclosure bushings plug, socket 122
– Coupling, plug 123
– DIL contactor modules 124
Index 127

4
06/09 AWB2723-1613en

5
06/09 AWB2723-1613en
About this Manual
List of revisions
Overview of the
SmartWire-Darwin System
The SmartWire-Darwin connection system is an intelligent
bus system and makes possible the reliable and easy
connection of switching devices, control circuit devices and
I/O components with overriding bus systems. The
components that are connected with the SmartWire-Darwin
system are linked, e.g. to PROFIBUS-DP or CANopen
communication networks via gateways.
Up to 99 slaves can be connected to form a network by
means of the SmartWire-Darwin system. The slaves can be
either SmartWire-Darwin modules for DILM, SmartWire-
Darwin I/O modules or SmartWire-Darwin RMQ modules.
The electrical connection is effected via a special 8-pole
connecting lead and the relevant plugs.
Edition
date
Page Description new Modi-
fica-
tion
Omit-
ted
06/09 7 Figure corrected j
9 Note text added j
11 Graphics corrected j
39 Warning text modified j
50 Safety category modified j

About this Manual
6
06/09 AWB2723-1613en
Additional device manuals Further information concerning the SmartWire-Darwin can
be found in the manuals:
• AWB2723-1612 SmartWire-Darwin Gateways
• AWB2723-1617 SmartWire-Darwin The System
• AWB2725-1425 XIOC signal modules (chapter
„Diagnostics of the Profibus-DP slaves“)
The manuals are available for download on the Internet as
PDF files. They can be quickly located at
document number as the search term.
Target group This manual is intended for automation technicians and
engineers. Detailed knowledge of the field bus used is
presumed. In addition you should be familiar with the
handling of the SmartWire-Darwin system.
http://www.moeller.net/en/support by entering the

Reading conventions
7
06/09 AWB2723-1613en
Reading conventions Symbols used in this manual have the following meanings:
XIndicates instructions to be followed.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
hCaution!
warns of the risk of material damage.
iWarning!
warns of the possibility of serious damage and slight
injury.
jDanger!
warns of the possibility of serious damage and slight injury
or death.
hDraws your attention to interesting tips and
supplementary information.

9
06/09 AWB2723-1613en
1 Power Module
EU5C-SWD-PF1-1,
EU5C-SWD-PF2-1
Introduction The SmartWire-Darwin power modules EU5C-SWD-PF1-1
and EU5C-SWD-PF2-1 are for the purpose of looping back
the slave power supply in the SmartWire-Darwin network.
EU5C-SWD-PF1-1 Layout
Connections/power supply
Figure 1: Connections of the EU5C-SWD-PF1-1 module
aContactors power supply AUX
bSWD In
cSWD Out
a
b
c

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
10
06/09 AWB2723-1613en
The SmartWire-Darwin power module EU5C-SWD-PF1 loops
the 24 V DC contactor voltage back into the SmartWire-
Darwin cable.
The looped back 24 V DC voltage is not electrically isolated
from the 24 V DC supply voltage (AUX) of the module. There
is voltage reversal and EMC protection.
Voltage dips are not buffered.
The subassembly does not need a diagnostics LED and no
diagnostics information of its own is sent on the SmartWire-
Darwin network. A fault in the 24 V supply voltage is
therefore ascertainable only via the missing voltage of the
downstream contactors.
Engineering
Area of application of the SmartWire-Darwin power
module EU5C-SWD-PF1-1
• The supply for the contactors installed in the SmartWire
Darwin network is no longer sufficient (power
consumption of the contactors > 72 W / 3 A).
• A selective emergency shutdown of individual contactor
groups or motor starter groups is required (asection
"Safety-related applications", page 46)
hWith a SmartWire Darwin power module a second
connection for the contactor coil control voltage can be
made at another position in the SmartWire Darwin
network.

EU5C-SWD-PF1-1
11
06/09 AWB2723-1613en
Installation
The SmartWire-Darwin power module EU5C-SWD-PF1 is
envisaged for mounting on a top-hat rail.
XMount the module on the top-hat rail.
XConnect the 24 V DC voltage to the terminals AUX on the
front of the module.
XConnect the 8-pole SmartWire-Darwin cable to the SWD In
socket. The continuation to the next SmartWire-Darwin
module is from the SWD Out socket.
The terminals are suitable for cables AWG24 to AWG16 and
flexible conductors with a cross section of 0.5 to 1.5 mm2.
hDetailed instructions on adapting the SmartWire-Darwin
external device plug (SWD4-8SF2-5) to the 8-pole
SmartWire-Darwin cable are provided in chapter “Fitting
external device plugs SWD4-8SF2-5” of the manual
AWB2723-1617.

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
12
06/09 AWB2723-1613en
Figure 2: Terminal capacity
• flexible, cross-section 0.25 mm² to 1.5 mm², with the
ferrule (minimum length 8 mm)
• Solid: 0.14 mm² to 1.5 mm²
Diagnostics
The device does not report a diagnosis
24V
0V
POW
AUX
24V
0V
AUX
24V
0V
3A3A 3A
24 V DC
0 V
hInformation on the cable protection is provided on
page 16

EU5C-SWD-PF2-1
13
06/09 AWB2723-1613en
EU5C-SWD-PF2-1 Layout
Connections/power supply
Figure 3: Connections of the EU5C-SWD-PF2-1 module
aSmartWire Darwin slave supply
bPOW slave supply display
cContactors power supply AUX
dSWD In
eSWD Out
The SmartWire-Darwin power module EU5C-SWD-PF2 loops
the 24 V DC contactor voltage and the 15 V slave supply
back into the SmartWire-Darwin cable.
The SmartWire-Darwin cable is looped from the SmartWire-
Darwin in-connection through to the SmartWire-Darwin out-
connection. Only the 24 V DC contactor voltage and the 15
V DC slave supply are isolated and looped back in via the
SmartWire-Darwin out-connection.
d
c
b
a
e

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
14
06/09 AWB2723-1613en
The 24 V DC contactor supply is not electrically isolated from
the 24 V DC supply of the power module, i.e. the 24 V DC
voltage is looped back in. There is voltage reversal and EMC
protection. Voltage dips are not buffered.
The 15 V DC slave supply is electrically isolated from the 24
V DC contactor voltage. Voltage dips are buffered up to at
least 10 ms. There is voltage reversal and EMC protection.
The subassembly contains an LED for indication of the 15 V
DC slave supply.
The 24 V DC contactor voltage that is looped back in is not
electrically isolated from the 24 V D supply voltage (AUX) of
the module. There is voltage reversal and EMC protection.
Engineering
Area of application of the SmartWire-Darwin power
module EU5C-SWD-PF2-1
• The supply for the slaves installed in the SmartWire
Darwin network is no longer sufficient (power
consumption > 0.7 A).
• The supply for the contactors installed in the SmartWire
Darwin network is no longer sufficient (power
consumption of the contactors > 72 W / 3 A).
• A selective emergency shutdown of individual contactor
groups or motor starter groups is required (asection
"Safety-related applications", page 46).
hWith a SmartWire Darwin power module a second
connection for the contactor coil control voltage can be
made at another position in the SmartWire Darwin
network.

EU5C-SWD-PF2-1
15
06/09 AWB2723-1613en
Installation
The SmartWire-Darwin power module EU5C-SWD-PF2 is
envisaged for mounting on a top-hat rail.
XMount the module on the top-hat rail.
XConnect the 24 V DC voltage to the terminals POW on the
front of the module.
XIf necessary, reconnect the 24 V DC voltage for the
contactor coils to the terminals AUX.
XConnect the 8-pole SmartWire-Darwin cable to the SWD In
socket. The continuation to the next SmartWire-Darwin
module is from the SWD Out socket.
The connection terminals are suitable for cables AWG24 to
AWG16. and flexible cables with a cross section of 0.5 to 1.5
mm2.
Figure 4: Terminal capacity
24V
0V
POW
AUX
24V
0V
AUX
24V
0V
3A3A 3A
24 V DC
0 V

Power Module EU5C-SWD-PF1-
1, EU5C-SWD-PF2-1
16
06/09 AWB2723-1613en
• flexible, cross-section 0.25 mm² to 1.5 mm², with the
ferrule (minimum length 8 mm.)
• Solid: 0.14 mm² to 1.5 mm²
Cable protection
XOn the SWD gateway connect the POW and AUX supply
voltages via separate miniature circuit-breakers or fuses:
• Miniature circuit-breaker 24 V DC for POW
– Cable protection in accordance with DIN VDE 0641
Part 11, IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; tripping characteristics C or
– Fuse 3 A, utilisation class gL/gG
– Cable protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics C or
–Fuse2A
• Miniature circuit-breaker 24 V DC for AUX
– Cable protection in accordance with DIN VDE 0641
Part 11, IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; tripping characteristic Zor
– Fuse 3 A, utilisation class gL/gG
– Cable protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics Z or
–Fuse2A
Diagnostics
The device does not report a diagnosis