Eaton Durant Courier 5330 403 Series Owner's manual

1
INTRODUCTION
Your 5330X-403 is a counter with an eight-digit LCD
display. A programmable scaler and decimal point allow
for display in any engineering unit.
Durant
®
RST
8-digit LCD
Display
Reset/
Programming
Button
Programming
Button
Plastic
front panel
sealed to
meet
NEMA 4X
Front View
5 Enable/R
5 Enable/R
RST 4
IN A 3
IN B 2
GND 1
6 DC Common
7 +10-30VDC
Program
Enable
Reset Input
Quadrature A
Quadrature B
Ground
Rear View
APPLICATIONS
Certain programming and wiring choices must be made to
accomplish your application. We recommend the follow-
ing sequence:
1. Answer the following questions:
• What type of sensor will be used?
• To what engineering units should the counter be
scaled?
• How many pulses per item is the sensor
providing?
• Is a decimal point needed on the display?
2. Calculate the scale factor.
MOUNTING
PROGRAMMODE
To enter the program mode, a connection must be made
between terminals 1 and 5 (see page 4).
Durant ®
2.677" (67mm)
1.299"
(33mm)
Recommended
Panel Cutout
Durant
Install mounting clip
Gasket Installed?
Screens
There are four program-mode screens in the 5330X-403.
Upon entering the setup mode, the counter will display
screen 1. Press and hold the


key while repeatedly
pressing the


key to advance to successive screens.
Programming Screens
Screen
1
2
3
4
Function
Count Scale Factor
Count Decimal Point
Reset to Offset Value
Reset Key Enable / Disable
OPERATION
Quadrature Counting
Quadrature is a bi-directional count mode requiring an in-
putsignalat eachofthe totalizer’stwocount inputs.Quadra-
ture counting is typically accomplished by using a quadra-
ture encoder as the count source although any two sen-
sors with single channel outputs may be used if the sen-
sors are positioned correctly. In either case, both sensor
outputs must produce pulses at the same frequency and
there must be a phase shift between the signals. The total-
izer recognizes the phase shift and uses it to determine if
it should be counting up, or counting down. Finally, the
signal channels must alternate changes of state. This pro-
duces the four distinct input conditions from which the term
quadrature is derived. These conditions are off-off, on-off,
on-on, and off-on.
Quadrature Signal
CountInputs
Off
On
Off
On
Count inputs A and B (terminals 3 and 2) are pulled down
to ground (terminal 1). The sensor must supply between
2.0 and 28 VDC at the count inputs for the totalizer to count.
The totalizer has high speed inputs only and is capable of
receiving pulses at 10kHz per channel if each signal is a
square wave and there is a 90° phase shift between the
two signals. For this reason, it is recommended that solid
state sensors (PNP output or NPN output with a pull-up
resistor) be used.
If the totalizer counts in the “wrong” direction at startup,
stop the process and switch the wires at terminals 2 and 3.
This will cause the totalizer to count in the “right” direction
when the process is re-started.

2
COUNTSCALER
Calculating the Count Scale Factor
The count scale factor is used to convert the incoming count
pulses to the desired unit of measure to be displayed (feet,
gallons,etc.)or tocorrect for aknown amountoferror (wheel
wear, viscosity, etc.). This scaler has six digits available
with a fixed decimal point.
Count Scaler Range: 0.0001 to 99.9999
Count Scaler (CS) Formula:
CS = DPF
PPI
where:
DPF is the decimal point factor corresponding to the de-
sired decimal point location.
DISPLAY DPF DISPLAY DPF
XXXXXX = 1 XXX.XXX = 1,000
XXXXX.X = 10 XX.XXXX = 10,000
XXXX.XX = 100
PPI is the number of pulses per item from the sensor.
Example 1: A sensor produces 20 pulses per inch of ma-
terial travel. Calculate the count scaler required to indicate
material used in whole inches (XXXXXX).
CS = 1
20 = 0.05000
Example 2: An encoder produces 120 pulses per foot.
Calculate the count scaler required to indicate material
usage in 1/100’s of feet (XXXX.XX).
CS = 100
120 = 0.8333
(Select the XXXX.XX position on the totalizer decimal point
menu).
Programming Count Scale Factor
The first screen in the program mode is used to enter the
count scale factor:
Durant
®
RST
The far right digit will be flashing. Press the RST

key until
reaching the desired digit value.
Note: Pressing and holding the RST


key will cause the
numbers to autoscroll.
Next press the


key to move the flashing digit one
place to the left. Change this digit to the desired value with
the RST

key.Repeat this process until all digits are set
correctly.
(Setting the count scale factor to 0.0000 will allow scaling
by 100 in the Courier Series.)
Programming Decimal Point
The second screen is used to enter the decimal point dis-
play on the totalizer screen. Press and hold the


key
and then press the RST

key to move from screen one to
screen two.
RST
Durant
®
Press the RST

key to move the decimal point to the de-
sired position.
Programming Offset Value
Programming an offset value allows the counter to reset to
a value other than zero. The offset may be up to six digits.
The offset cannot be a negative number.
The third screen in the program mode is used to enter the
offset value.
RST
Durant
®
The far right digit will be flashing. Press the RST

key until
reaching the desired digit value.
Note: Pressing and holding the RST

key will cause the
numbers to autoscroll.
Next press the


key to move the flashing digit one
place to the left. Change this digit to the desired value with
the RST


key. Repeat this process until all digits are set
correctly.

3
Enabling the Front Panel Reset Key
The fourth screen in the program mode allows the user to
enable or disable the front panel reset key.
Durant
®
RST
Press the RST

key to choose the option you want.
Note: The reset terminal on the rear panel is still active
when the front reset button is disabled.
To exit the program mode, break the connection between
terminals 1 and 5.
WIRINGRECOMMENDATIONS
Following these suggestions will increase noise immunity
and lengthen unit life.
Cable: The connection between the count source and the
ratemeter should be made with a two-conductor shielded
cable. The shield should be connected to earth ground at
one end only. The connecting cable should not be run in
conduits with cables switching high inductive loads.
Relay Coil Suppression: If a relay contact is used as a
count source, the relay coil should be suppressed. This
can be accomplished with an RC network for AC coils or a
diode for DC coils. The Durant RC suppressor (38091-
400) may be used.
Mounting: The totalizer should not be mounted near a
solenoid or other inductive devices. Enough ventilation
should be supplied to keep the ratemeter operating within
the temperature specifications. Do not mount this unit in a
heavy vibration area.
BATTERYSAFETY
The lithium battery that powers your device contains in-
flammable materials such as lithium organic solvent, and
other chemical ingredients. Explosion or fire may result if
the battery is not handled correctly. To avoid an accident
follow these guidelines:
* Do not heat batteries above 95°C
* Do not recharge lithium batteries
* Do not dispose of batteries in fire
* Insert battery with correct polarity
WIRINGDIAGRAMS
Solid State Quadrature Input
Current Sourcing Sensor
5 Enable/R
5 Enable/R
RST 4
IN A 3
IN B 2
GND 1
+
-
6 DC Common
7 +10-30VDC
5 Enable/R
5 Enable/R
RST 4
IN A 3
IN B 2
GND 1
6 DC Common
7 +10-30VDC
Current Sinkin
g
Sensor
+6 +28 VDC
1.5k
Program Mode Enable & Backight Wiring
5 Enable/R
5 Enable/R
RST 4
IN A 3
IN B 2
GND 1
6 DC Common
7 +10-30VDC
+
Remote Reset
5 Enable/R
5 Enable/R
RST 4
IN A 3
IN B 2
GND 1
6 DC Common
7 +10-30VDC
Terminal
1
2
3
4
5
6
7
Function
Ground
Input B
Count Input
Input A
Count Input
Reset
Program
Enable
Backlight
Common
Backlight
Power
Operation
Use with Current Sourcing
Quadrature Count Source
Use with Current Sourcing
Quadrature Count Source
Connect through Contact Close
to Ground
Connect to Ground to Enter
Program Mode
Connect to Power to
Light Display
Solid State Quadrature Input
Current Sinking Sensor

4
REPLACEMENTPARTS
36367-202 Battery
46066-210 Gasket
53300-241 Mounting Clip
28772-200 Mounting Screw
COURIERSERIESACCESSORIES
49750-400 Power Supply (+15VDC, 300 mA)
38091-400 Count Source RC Suppressor
Devices Requiring External Power for Proper Operation
48770-401, -402 Inductive Proximity Sensor (8mm,
12mm, 18mm)
48771-400 Diffuse-Reflective Photoelectric Sensor
48771-401 Retro-Reflective Photoelectric Sensor
48771-402 Thru-Beam Photoelectric Sensor
Emitter
48771-404 Thru-Beam Photoelectric Sensor
Receiver
(Thru-beam emitter and receiver must
be used together)
38151-XXX Standard Duty, Quadrature Shaft
Encoder (XXX denotes pulses per
revolution. Example: 38151-060 for
60 pulses/rev).
48371-XXX Heavy Duty, Quadrature Shaft
Encoder (XXX denotes pulses per
revolution. Example: 48371-060 for 60
pulses/rev).
OTHERCOURIERSERIESPRODUCTS
53300-400 Totalizerr
53300-401 Add/Subtract Totalizer
(Solid State Inputs)
53300-402 Add/Subtract Totalizer
(Contact Inputs)
53300-404 Ratemeter
53300-405 Totalizer/Ratemeter
53301-400 Totalizer - Extended Temperature
53301-401 Add/Subtract Totalizer
(Solid State Input)
53301-402 Add/Subtract Totalizer
(Contact Input)
53301-404 Ratemeter - Extended Temperature
53301-405 Totalizer/Ratemeter
Extended Temperature
53302-400 Totalizer w/Backlight
53302-401 Add/Subtract Totalizer w/Backlight
(Solid State Inputs)
53302-402 Add/Subtract Totalizer w/Backlight
(Contact Inputs)
53302-404 Ratemeter w/Backlight
53302-405 Totalizer/Ratemeter w/Backlight
WARRANTY: Eaton warrants all products against defects in mate-
rial and workmanship for a period of one (1) year from the date of
shipment to Buyer. This is a limited warranty limited to its terms.
This warranty is void if the product has been altered, misused,
taken apart or otherwise abused. ALL OTHER WARRANTIES,
EXPRESSORIMPLIED,AREEXCLUDED,INCLUDINGBUTNOTLIM-
ITEDTOTHEIMPLIEDWARRANTIESOFMERCHANTABILITYAND
FITNESSFORPURPOSE.
BUYERS REMEDIES: Eaton’s obligations and liabilities under the
foregoing warranty are limited to repair or replacement of the
product without charge. To receive the required Return Goods
Authorization number (RGA), contact your local Durant distributor
or call 1-800-410-2910. A charge is made for repairing after the
expirationofthe warranty.IN NOEVENTSHALLEATON BE LIABLE
FORCLAIMS BASED UPON BREACHOFEXPRESSOR IMPLIED
WARRANTY OR NEGLIGENCE OR ANY OTHER DAMAGES
WHETHERDIRECT,IMMEDIATE,FORESEEABLE,CONSEQUENTIAL
ORSPECIALORFORANYEXPENSESINCURREDBYREASONOF
THE USE OR MISUSE, SALE OR FABRICATION OF PRODUCTS
WHICHDOORDONOT CONFORM TO THETERMS ANDCONDI-
TIONSOFTHISCONTRACT.
INDEMNIFICATION: Buyer agrees to hold Eaton harmless from,
defend, and indemnify Eaton against damages, claims and ex-
penses arising out of subsequent sales of Durant products or
productscontaining components manufacturedbyEatonand based
upon personal injuries, deaths, property damage, lost profits, and
other matters for which Buyer, its employees or sub-contractors
are or may be to any extent liable, including without limitation pen-
alties imposed by the Consumer Product Safety Act (P.L.92-573)
and liability imposed upon any person pursuant to the Magnuson-
Moss Warranty Act (P.L.93.637), as now in effect or as amended
hereafter. The warranties and remedies provided for herein are
available to Buyer and shall not extend to any other person.
COMPLIANCE WITH OSHA: Eaton offers no warranty and makes
no representation that its products comply with the provisions or
standards of the Occupational Safety and Health Act of 1970, or
any regulations issued thereunder. In no event shall Eaton be liable
for any loss, damages, fines, penalty or expense arising under
said ACT.
This manual constitutes proprietary information of Eaton Corp.,
and is furnished for the customers’ use in operating the Durant
counter. Reproduction of this material for purposes other than the
support of Durant counters or related products is prohibited with-
out the prior written consent of Eaton Corp., Watertown, WI.
In the construction of the Control described herein, the full intent of
the specifications will be met. Eaton Corp., however reserves the
right to make, from time to time and without proper written notice,
such departures from the detail specifications as may be required
to permit improvements in the design of the product.
The information included herein is believed to be accurate and
reliable; however no responsibility is assumed by Eaton Corp., for
its use; nor for any infringements of patents or other rights of third
parties which may result from its use.
This equipment is capable of generating radio frequency energy. If
not installed and used in accordance with the instructions, this unit
may interfere with radio communications.

Durant Products
901S. 12th Street
Watertown, WI53094
800/540/9242•920-261-4070
Fax [phone]
www.durant.com

Durant
InstallationandOperation
ManualNumber53300-903-04
Durant
Courier Models: 53300-403 Quadrature Indicator/Totalizer
53302-403 Quadrature Indicator/Totalizer w/Backlight
POWER Internal battery: 3V, Lithium.
Life expectancy: 5 years +.
Replacement Part: 36367-202.
BACKLIGHT
10-30 VDC @ 30 mA max.
(Derate operating temperature 1°C/Volt above
17VDC.)
Reverse polarity protected.
PHYSICAL
Operation Temperature: 0° to 55°C.
Storage Temperature: -20°C to 70°C.
Operating Humidity: 60% R.H. (Non-condensing).
Weight: 2.2 oz. net.
Display Size: .43" high.
Front Panel Rating: NEMA 4X when mounted with
gasket provided.
Case Material: Cycolac X-17.
TOTALIZER
Type: Up/Down Counting.
Digits: 8 digits positive/minus sign and 7 digits
negative.
Scaler: 0.0001 to 100.0000.
(0.0000 scales by 100 in the Courier Series).
Decimal Point: 5 positions, programmable.
DC COMMON (Terminal 1)
COUNT INPUTS A & B (Terminals 2 and 3)
Inputs A & B require a quadrature signal with a voltage
source such as a current sourcing sensor or a current
sinking sensor used with the provided pull-up resistors.
Speed: 0 to 10 kHz.
Min Low Time: 50 microseconds.
Min High Time: 20 microseconds.
(The above times are with a 0 to 5V swing.)
Input Impedance: 2KΩ above 5 VDC.
Voltage Thresholds: Low 0 to 1.2 VDC.
High 2 to 28 VDC.
Max High 28 VDC.
RESETINPUT (Terminal 4)
Resets totalizer when connected to DC common.
Min Low Time: 0.25 to 1.0 sec. (maintained).
The required pulse width varies with count speed,
scale factor and number of digits displayed.
Voltage Thresholds: Low 0 to 0.4 VDC.
High 2.0 to 28 VDC.
PROGRAMENABLE INPUT(Terminal 5)
Operation: Level sensitive (maintained).
COUNTACCURACY
100% when operated within specifications.



















































Recommended
Panel Cutout
2.95" (74.93mm)
1.57"
(39.87mm)
1.25"
(31.75mm)
2.677" (68mm)
1.299"
(33mm)
RESETDurant®