Eaton 9395 SSBM User manual

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM
Sync Control
Installation and Operation Manual
®
Sync Control
Installation and Operation Manual

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM
Sync Control
Installation and Operation Manual
®
Sync Control
Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please
read all instructions before operating the equipment and save this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance
des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce
manuel afin de pouvoir vous y reporter ultérieurement.
Eaton and X-Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are a
registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.
ECopyright 2005–2011 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any
way without the express written approval of Eaton Corporation.

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality i
Table of Contents
1 Introduction 1-1............................................................................
1.1 Conventions Used in This Manual 1-2..........................................................................
1.2 Safety Warnings 1-3......................................................................................
1.3 For More Information 1-4...................................................................................
1.4 Getting Help 1-4.........................................................................................
2 Installation Plan and Unpacking 2-1............................................................
2.1 Creating an Installation Plan 2-1.............................................................................
2.2 Preparing the Site 2-1.....................................................................................
2.2.1 Environmental and Installation Considerations 2-1............................................................
2.2.2 Eaton Sync Control Wiring Preparation 2-4..................................................................
2.3 Inspecting and Unpacking the Eaton Sync Control 2-4..............................................................
3 Installation 3-1.............................................................................
3.1 Installation and Wiring with an Eaton 9390 UPS 3-1................................................................
3.2 Installation and Wiring with an Eaton 9395 UPS 3-8................................................................
3.3 Installation and Wiring with an Eaton 9395 SBM 3-16...............................................................
4 Operating Instructions 4-1....................................................................
4.1 Startup for UPS Systems Equipped with an Eaton Sync Control 4-1.....................................................
4.2 Understanding Eaton Sync Control Operation 4-1..................................................................
4.3 Operation 4-3...........................................................................................
4.4 Maintenance Operations 4-5................................................................................
5 Warranty 5-1..............................................................................

TABLE OF CONTENTS
Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality
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List of Figures
Figure 1‐1. Eaton Sync Control 1-1.........................................................................
Figure 1‐2. Eaton Sync Control with Door Open 1-2..............................................................
Figure 2‐1. Eaton Sync Control Dimensions – Front View 2-2.......................................................
Figure 2‐2. Eaton Sync Control Dimensions – Side Views 2-3.......................................................
Figure 3‐1. Typical Eaton Sync Control Wiring Terminal Locations 3-2................................................
Figure 3‐2. Eaton Sync Control TB1 Terminal Block Detail 3-4......................................................
Figure 3‐3. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Sync Control 3-5....................................
Figure 3‐4. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Sync Control 3-6..................................
Figure 3‐5. TB6 Terminal Block Detail 3-7....................................................................
Figure 3‐6. Mini CSB Interface Terminals 3-7..................................................................
Figure 3‐7. Eaton 9395 UPS (225–275 kVA) Interface Locations for Eaton Sync Control 3-10..................................
Figure 3‐8. Eaton 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Sync Control 3-11......................
Figure 3‐9. Eaton 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Sync Control 3-12......................
Figure 3‐10. Eaton 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Sync Control 3-13................................
Figure 3‐11. Industrial Relay Card End View for AS400 3-14.........................................................
Figure 3‐12. Industrial Relay Card Terminals for AS400 3-14.........................................................
Figure 3‐13. Relay Interface Card 3-15........................................................................
Figure 3‐14. SBM Control Pan Interface Terminal Locations 3-18......................................................
Figure 3‐15. TB1 and TB2 Interface Terminal Detail 3-19............................................................
Figure 3‐16. TB4 and TB5 Interface Terminal Detail 3-19............................................................
Figure 3‐17. Terminal Block TB2 Connector Assignments 3-20........................................................
Figure 3‐18. Terminal Block TB3 Connector Assignments 3-20........................................................
Figure 3‐19. SBM to UPS Interconnection System Control Wiring 3-21..................................................
Figure 4‐1. Typical Eaton Sync Control Block Diagram with a Eaton 9390 UPS, Eaton 9395 UPS, or 9395 SSBM. 4-2................
Figure 4‐2. Synchronization Reference Control 4-3..............................................................
Figure 4‐3. Eaton Sync Control Controls and Indicators 4-4........................................................

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality 1-1
Chapter 1 Introduction
The Eaton®Sync Control maintains the critical load outputs of either two separate
single Eaton 9390 UPS or Switchboard System Bypass Module (SSBM) systems or
two separate single Eaton 9395 UPS or SSBM systems in synchronization. Use of the
Eaton Sync Control provides the uninterrupted transfer of the load from one load bus
to another by means of downstream, dual-source, solid-state, transfer switches.
Without the load sync option, the two system output (critical load) buses could
become out of phase with each other. This condition occurs if suitable bypass
sources are not available or if the bypass sources feeding each system are not in sync
with each other. Examples of this condition are two systems supplied by separate
diesel generator sets, or the bypass sources for the two systems are lost.
Figure 1‐1 shows the front view and Figure 1‐2 shows the interior view of the Eaton
Sync Control.
Figure 1‐1. Eaton Sync Control
Figure

INTRODUCTION
Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality
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Figure 1‐2. Eaton Sync Control with Door Open
1.1 Conventions Used in This Manual
This manual uses these type conventions:
SBold type highlights important concepts in discussions, key terms in procedures,
and menu options, or represents a command or option that you type or enter at a
prompt.
SItalic type highlights notes and new terms where they are defined.
SScreen type represents information that appears on the screen or LCD.
Icon Description
Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements.
The term UPS system refers to the entire power protection system – the UPS
cabinet, the battery cabinet, and options or accessories installed.

INTRODUCTION
Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality 1-3
1.2 Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and maintenance of
the UPS or SBM and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.
The UPS or SBM cabinet is designed for industrial or computer room applications, and contains safety
shields behind the doors. However, these units comprise a sophisticated power system and should be
handled with appropriate care.
DANGER
The UPS or SBM contain LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS
or SBM.
WARNING
SThe UPS system contains its own energy source (batteries). The output terminals may carry live voltage
even when the UPS is disconnected from an AC source.
STo reduce the risk of fire or electric shock, install this UPS or SBM in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed
40C (104F). Do not operate near water or excessive humidity (95% maximum). These systems are not
intended for outdoor use.
SEnsure all power is disconnected before performing installation or service.
CAUTION
SKeep the UPS or SBM doors closed to ensure proper cooling airflow and to protect personnel from
dangerous voltages inside the unit.
SDo not operate the UPS or SBM close to gas or electric heat sources.
SThe operating environment should be maintained within the parameters stated in this manual.
SKeep surroundings uncluttered, clean, and free from excess moisture.
SObserve all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.

INTRODUCTION
Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality
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1.3 For More Information
Refer to the following manuals for additional information:
SEaton 9390 UPS (40–80 kVA) Installation and Operation Manual
SEaton 9390 UPS (100–160 kVA) Installation and Operation Manual
SEaton 9395 UPS (225–275 kVA) Installation and Operation Manual
SEaton 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual
SEaton 9395 UPS (300 kVA) Installation and Operation Manual
SEaton 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual
SEaton 9395 UPS and Plus 1 UPS (450–550 kVA) Installation and Operation Manual
SEaton 9395 UPS and Plus 1 UPS (650–825 kVA) Installation and Operation Manual
SEaton 9395 UPS (1000–1100 kVA) Installation and Operation Manual
SEaton 9395 SBM Installation and Operation Manual
These manuals describe:
SUPS or SBM cabinet, optional components, and accessory installation instructions,
including site preparation, planning for installation, and wiring and safety
information. Detailed illustrations of cabinets and optional accessories with
dimensional and connection point drawings are provided.
SUPS or SBM operation, including cabinet controls, functions of the unit, standard
features and optional accessories, procedures for starting and stopping the UPS or
SBM, and information about maintenance and responding to system events.
SCommunication capabilities of the UPS or SBM system.
Visit www.eaton.com/powerquality or contact Eaton service representative for
information on how to obtain copies of these manuals.
1.4 Getting Help
If help is needed with any of the following:
SScheduling initial startup
SRegional locations and telephone numbers
SA question about any of the information in this manual
SA question this manual does not answer
Please call the Help Desk at:
United States: 1-800-843-9433 or 1-919-870-3028
Canada: 1-800-461-9166 ext 260
All other countries: Call your local service representative